Installation
Install NEW "V" band clamp. Install NEW "O" ring on engine oil dipstick tube. Install NEW EGR gaskets. Using NEW gasket, install manifold, and tighten to specification. See TORQUE SPECIFICATIONS table. To complete installation, reverse removal procedure.
- Disconnect negative battery cable from remote jumper terminal located at right strut tower. Drain cooling system. Cover drive belts and/or pulleys to prevent contact with coolant. If coolant contacts belts and/or pulleys, flush both with clean water.
- Open radiator drain located at lower right side of radiator. DO NOT use pliers to open radiator drain. Remove coolant pressure bottle cap and open air bleed valve located on water outlet connector at front of engine. (Схема №6)
- Remove upper radiator crossmember. Disconnect fan assembly connector. Remove fan assembly. Remove drive belts. Using Crankshaft Pulley Holder (8191), hold crankshaft pulley and remove center bolt. Using a 3-jaw puller, remove crankshaft pulley.
- Remove timing belt covers. Remove camshaft sprockets. Remove intake manifold assembly. See «INTAKE MANIFOLD»(ref-1437-S26976466822000031300000). Remove cylinder head covers. See «CYLINDER HEAD COVERS»(ref-1437-S03456701072000031300000). Remove rear timing belt covers and water pump. Remove water pump "O" rings. Remove cylinder head bolts, and remove cylinder head.