Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| A/C Compressor Bracket Bolt | 50 N.m | 37 lb ft |
| A/C Compressor Mounting Bolt | 50 N.m | 37 lb ft |
| A/C Refrigerant Pressure Sensor | 5 N.m | 44 lb in |
| Actuator Retaining Screws | 1.9 N.m | 17 lb in |
| Blower Motor Bracket Bolt | 10 N.m | 89 lb in |
| Blower Motor Nut | 10 N.m | 89 lb in |
| Blower Motor Resistor Retaining Screws | 1.9 N.m | 17 lb in |
| Blower Motor Retaining Screws | 1.6 N.m | 14 lb in |
| Compressor Hose Assembly to Compressor Retaining Nut | 20 N.m | 15 lb ft |
| Compressor Hose to Condenser Fitting Bolt | 16 N.m | 12 lb ft |
| Heater Core Clamp Screw | 1.9 N.m | 17 lb in |
| Heater Core Pipe Clamp Screw | 1.6 N.m | 14 lb in |
| HVAC Module Case Half Screws | 1.9 N.m | 17 lb in |
| HVAC Module Retaining Bolts | 8 N.m | 70 lb in |
| HVAC Module Retaining Nut | 8 N.m | 70 lb in |
| Liquid Line to Compressor Hose Nut | 16 N.m | 12 lb ft |
| Liquid Line to Condenser Fitting Bolt | 16 N.m | 12 lb ft |
| TXV Block Fitting Nut | 20 N.m | 15 lb ft |
| TXV to Evaporator Core Mounting Bolts | 7 N.m | 62 lb in |
| Valve Core | 11 N.m | 97 lb in |
Fastener Tightening Specifications
Refrigerant System Capacities
| Application | Specification | |
|---|---|---|
| Metric | English | |
| PAG Oil GM P/N 12378526 (Canadian P/N 88900060) | ||
| Compressor Replacement | 60 ml* | 2 oz* |
| The Sanden scroll service compressor is precharged with 218.8 ml (7.40 oz) of PAG oil. | ||
| Condenser Replacement | 30 ml | 1 oz |
| Evaporator Replacement | 90 ml | 3 oz |
| Total System Oil Capacity | 218.8 ml | 7.40 oz |
| R-134a | ||
| Refrigerant Charge | 0.5 kg | 1.2 lb |
| * If more than the specified amount of PAG oil was drained from a component, add the equal amount of oil drained. | ||
Refrigerant System Capacities
The Heating, Ventilation and Air Conditioning (HVAC) system is divided into 2 separate sections. The first, Heating, Ventilation and Air Conditioning, has all procedures that pertain to a HVAC component or function that is not specifically associated with the manual control system. The second, HVAC Systems - Manual, has all procedures specific to the Manual control system.
Begin the system diagnosis with the Diagnostic System Check - HVAC Systems - Manual .
The Diagnostic System Check will provide the identification of the control modules which command the system.
The use of the Diagnostic System Check will identify the correct procedure for diagnosing the system and where the procedure is located.
Review the Description and Operation information to help you determine the correct symptom diagnostic procedure when a malfunction exists. Reviewing the Description and Operation information will also help you determine if the condition described by the customer is normal operation. The HVAC Description and Operation information is divided into
- «Air Delivery Description and Operation»(ref-187836-S30474512812005090100000) in HVAC Systems - Manual
- «Air Temperature Description and Operation»(ref-187836-S16828883902005090100000) in HVAC Systems - Manual
The Air Delivery Description and Operation contains the following topics
- HVAC Control Components
- Air Speed
- Air Delivery
- Recirculation Operation
The Air temperature Description and Operation contains the following topics
- HVAC Control Components
- Heating and A/C Operation
- Engine Coolant
- A/C Cycle
See also:
• Electrical Center Identification Views