Double Clutch Gearbox - Special Tools BMW Z4 E89

Adapter MW

Note. For pressure gauge 13 3 061/For checking the converter pressure

Storage Location

A4

Scheme 1

Adapter Minimum set: Mechanical tools MW

Note. (Adapter ring) For driving in radial shaft seal on output shaft.

B25

SI number

01 18 08 (482)

Scheme 2

Note. For pressure gauge 13 3 061 for checking oil pressure in transmission

A4

01 03 90 (184)

Scheme 3

Note. For testing the pump pressure

A4

Scheme 4

Angle MW

Note. (Sheet metal part) Retaining plate for disc package As of transmission number 11 2 300 not required

Z4

01 09 90 (282)

Scheme 5

Bush Minimum set: Mechanical tools MW

Note. For fitting the radial sealing ring of the selector shaft

B3

01 08 96 (080)

Scheme 6

Bush MW

Note. (Impact bush) For fitting radial shaft seal for torque converter in oil pump housing

Y7

Scheme 7

Note. (Impact bush) For driving in the radial seal ring for the torque converter in the oil pump housing and at the output flange

Y7

Scheme 8

Note. (Driver bush) For checking the oil pump for ease of movement

A10

Scheme 9

Replaced by: 0491781

Note. (Impact bush) For fitting the radial sealing ring of the selector lever shaft/Replaced by 24 5 360 (0 491 781)

01 03 90 (184)

Scheme 10

Note. (bushing (aluminum)) For placing on the drive shaft during removal of the shaft seal from the oil pump housing

C4

01 03 98 (303)

Scheme 11

Note. For pressing in the radial seal ring of the selector shaft

B3

01 02 95 (896)

Scheme 12

Note. (Impact bush) For driving in the radial seal ring for the output flange into the transmission extension

Scheme 13

Note. (Bush with nut) For inserting radial shaft seal of selector shaft.

A24

01 02 07 (334)

Consisting of

1 = 0495788 Bush

2 = 0495789 Nut

Note. (Nut M8x1)

Scheme 14

Note. (Impact bush) For driving in the radial shaft seal on the output flange

01 08 98 (333)

Scheme 15

Note. (Impact bush) For fitting radial shaft seal into oil pump housing

C17

01 03 98 (303)

Scheme 16

Cap Minimum set: Mechanical tools MW

Note. (protective cap) For sealing off the guide sleeve of the transmission connector

C49

01 14 01 (766)

Scheme 17

MW

Note. (Mounting bracket) For mounting the transmission on the assembly stand

Consisting of

6 = 0493913 Spindle

Note. With synchronizing key, transmission: All

3 = 0491645 Shaped part

Note. (Shaped part) For mounting the transmission/transmissions: A5S 310Z

Scheme 18

2 = 0491646 Frame

Note. (Main frame)

3 = 0491647 Spindle

Note. (Spindle with rotary handle)

3 = 0491648 Bolt

Note. (Mounting bolts)

3 = 0491649 Bush

Note. (Spacer bush for spindle) Transmissions: A4S 310R

Connection Minimum set: Mechanical tools MW

Replaced by: 0495498

Note. (Connection) For pressure gauge 13 3 061 and BMW diagnosis and information system for measuring the oil pressure in the transmission Replaced by 23 4 050 (0 495 498)

A4

01 01 92 (469)

Scheme 19

Note. (Connections) Oil pressure testing accessory for pressure gauge 13 3 061 or BMW DIS for checking the oil pressure.

B24

B23

Individual

Consisting of

1 = 0491619 Hose

Note. (Line) Pressure hose 1.7 m, connection M12x1.5 - M14x1.5 outer thread/For checking the different converter pressures/transmission: A4S 310R, A4S 270R

2 = 0491620 Connection

Note. (Connection) For checking the main pressure (3 HP 22, A5S 310Z) and clutch A (ZF transmission)/transmission: 3 HP 22, A5S 310Z, A5S 560Z and all ZF transmissions

Scheme 20

3 = 0491621 Connection

Note. (Connection) Pipe bend, 145 mm, stretched length 145 mm/transmission: 4 HP 22, 4 HP 24

4 = 0491622 Connection

Note. (Connection) Pipe bend, 90 mm, stretched length 90 mm

5 = 0491623 Screw

Note. (Connection) Banjo bolt M20x1. - M18x1./For checking the converter pressure/transmission: 3 HP 12

6 = 0491624 Connection

Note. (Connection) Reducer M24x1.5 - 20x1.5/For checking the main pressure/transmission: 3 HP 20

7 = 0491625 Connection

Note. (Connection) Reducer M20x1.5 - M18x1.5/For checking the main pressure (3 HP 12) an converter pressure (3 HP 20)/Transmission: 3 HP 12, 3 HP 20

8 = 0491626 Screw

Note. (Screw) M18x1./For closing the engine oil feed pipe when checking the converter pressure/transmission: 3 HP 20

9 = 0491627 Adapter

Note. For closing the feed and return lines when checking the main pressure/transmission: 3 HP 22

Counter support Minimum set: Mechanical tools MW

Note. (Steady device) For the output flange of the propeller shaft while releasing and tightening the slotted nut

01 06 92 (509)

Scheme 21

Device MW

Note. (Pressing device) For removing and installing the piston (cover) at brake C

Y6

01 14 93 (718)

Scheme 22

Replaced by: 0491731

Note. For firmly holding torque converter in position while removing and fitting the transmission. Replaced by 24 4 130 (0 491 731)

Scheme 23

Note. (device) For determining the shims on the brake C

Y6

01 14 93 (718)

Scheme 24

Device Minimum set: Mechanical tools MW

Note. (locating fixture) For securing converter during removal and installation of transmission.

A20

B20

01 23 05 (224)

Scheme 25

Note. (Lifting gear) For removing and installing the brake clutch unit D/G incl. the parking lock gear

Y3

Z3

01 14 93 (718)

Scheme 26

Note. (Pulling device) For pulling off the radial seal of the selector shaft/transmission with positioning switch

B3

01 02 95 (896)

Consisting of

1 = 0494592 Use

2 = 0494593 Bush

Scheme 27

Note. (Device) Tool set for dismantling and fitting the R gear piston. For dismantling and assembling the transmission for "Sealing the intermediate plate".

01 22 97 (239)

Consisting of

1 = 0493157 Plate

Note. (Pressure plate) For removing and installing the spring cup

Scheme 28

2 = 0493158 Spindle

Note. (Spindle with pressure plate) Spindle M14x1.5, nut M14, pressure plate and washer/For removing and installing the spring cup

3 = 0493159 Pin

Note. (Guide pin (2 pieces)) For fixing the gaskets and the intermediate plate on the intermediate case

4 = 0493160 Bush

Note. (Slip bush) For installing the piston in the cylinder of the intermediate plate

Note. For removing and installing oil pump

Z2

Z1

01 09 90 (282)

Consisting of

1 = 0494586 Tube

Note. (Retaining tube)

Scheme 29

2 = 0494588 Spindle

Note. (Threaded spindle)

3 = 0494589 Ring

Note. (Clamping ring)

4 = 0496375 Ring

Note. (Clamping ring) Gearbox: GA6HP19Z, GA6HP26Z

Note. (funnel) For filling the transmission with transmission oil

Scheme 30

Note. (Removal and mounting device) For removing and installing the cylinders D/E with the planetary gear set

C1

C2

01 01 95 (892)

Consisting of

1 = 0491680 Handle

2 = 0491681 Spindle

Note. (Spindle with knurled nut)

Scheme 31

3 = 0491682 Bush

Note. (Centering bush)

Note. Removal and mounting device) For removing and installing the drive clutch A/B/C

Y2

Z2

01 01 95 (892)

Scheme 32

Consisting of

1 = 0491684 Pipe

Note. (Jack tube with ring bolt)

2 = 0491685 Pin

Note. (Locking pin)

Note. For removing and installing the radial shaft seal of the gearshift shaft 24 5 361, 24 5 362, 24 5 364 and 24 5 366 for E90

C4

01 14 96 (105)

Consisting of

6 = 0494208 Bush

Note. For fitting the radial shaft seal on the selector shaft (emergency release) Transmission: GA6 HP26Z

Scheme 33

1 = 0491782 Bush

Note. (Threaded bush)

2 = 0491783 Nut

Note. (Union nut)

3 = 0491784 Bush

Note. For transmission without positioning switch Transmission: A4S 310R

4 = 0491785 Nut

5 = 0491786 Sleeve

Note. (Sliding sleeve (5 pieces)) Transmission: A4S 310R

Note. (Assembly and disassembly tool) For removing and installing brake clutch F

Z4

Z3

01 01 95 (892)

Consisting of

1 = 0491687 Handle

Note. (Handle)

Scheme 34

2 = 0491688 Nut

Note. (knurled nut)

3 = 0491689 Handle

Note. (Centering handle)

Note. For fixing torque converter in position while removing and installing transmission.

Individual

Scheme 35

Note. For checking the side clearance of the drive shaft

Y3

Consisting of

1 = 0491616 Holder

Note. (Dial gauge holder)

2 = 0491617 Terminal

Note. (Terminal)

Scheme 36

Note. (Tensioning device) For removal and installation of the snap ring before the centering plate on ZF transmissions

Scheme 37

Fixture MW

Replaced by: 0495446

Note. For mounting the gearbox on the assembly stand. Replaced by 24 0 200 (0 495 446)

01 06 92 (509)

Consisting of

5 = 0495439 Adapter

Note. Replaced by 24 0 205 (0 495 492)

Scheme 38

3 = 0491655 Spindle

Note. Replaced by 24 0 184 (0 491 656)

1 = 0491653 Frame

Note. (Main frame)

2 = 0491654 Spindle

Note. (Pressure spindle with star handle)

4 = 0491656 Spindle

Note. (spindle, long (2 pieces))

Note. For mounting the gearbox on the assembly stand.

01 27 06 (328)

Consisting of

1 = 0495488 Basic body

2 = 0495489 Spindle

Note. (spindle with synchronizing key)

3 = 0495490 Spindle

Note. (spindle with screw)

Scheme 39

4 = 0495491 Shaped part

Note. (Shaped part)

5 = 0495492 Adapter

Note. (adapter (long))

6 = 0495493 Adapter

Note. (adapter (medium))

7 = 0495494 Adapter

Note. (adapter (short))

Replaced by: 0495498

Note. (Fixture for transmission) For removal and installation Replaced by 23 4 050 (0 495 498)

01 02 87 (721)

Scheme 40

Replaced by: 0495498

Note. For removing and installing transmission. Replaced by 23 4 050 (0 495 498)

01 06 92 (509)

Consisting of

3 = 0493258 Bolt

Note. (Adjusting screw) Discontinuation and replaced by 23 4 050 (0 495 498)

Scheme 41

Replaced by: 0495498

Note. (Fixture for transmission) For removing and installing the transmission. Replaced by 23 4 050 (0 495 498)

01 08 96 (080)

Scheme 42

Gauge MW

Note. For setting the position switch to "P position" during installation/model year: from 03/96

01 07 96 (068)

Scheme 43

Handle MW

Note. For installing and removing the torque converter. 8HPxx

01 17 09 (577)

Scheme 44

Replaced by: 0491633

Note. (Pulling handle) For sealing plug in the lower section of the transmission housing/Replaced by 24 0 050 (0 491 633)

Handle Minimum set: Mechanical tools MW

Note. (Assembly handle (2 x)) For removing and installing the torque converter

B5

Scheme 45

Note. (extractor handle) For sealing plug in the lower section of transmission housing

Y5

Scheme 46

Holder MW

Note. (Counter support) For releasing and tightening the gear selector cable/transmission with position switch

A4

01 06 92 (509)

Scheme 47

Note. (counter support) For loosening and tightening the gear selector cable

A4

01 04 91 (372)

Scheme 48

Note. (Counter support) For slackening and tightening the gear selector cable

A4

01 04 91 (372)

Scheme 49

Holder Minimum set: Mechanical tools MW

Note. For securing converter during removal and installation of transmission

C46

A47

01 11 02 (908)

Consisting of

3 = 0494477 Shaped element

Note. For converter variantM57TU

Scheme 50

1 = 0494478 Basic body

2 = 0494479 Shaped element

Note. For converter variantN73

4 = 0494622 Shaped element

Note. For converter variantM54

5 = 0494965 Shaped element

Note. Transmission: GA6 HP19 in E87, E90

6 = 0496061 Shaped element

Note. Transmission: GA6L45R (GM6) in E83/N52K

Holding sleeve Minimum set: Mechanical tools MW

Note. (Assembly sleeve) For preventing damage to radial shaft seal when fitting it onto selector shaft

B3

01 09 90 (282)

Scheme 51

Key Minimum set: Mechanical tools MW

Note. For releasing and tightening the slotted nut of the output flange

A10

01 06 92 (509)

Scheme 52

Lever MW

Note. For removing and installing oil filler cap.

B22

01 19 07 (397)

Scheme 53

Mandrel Minimum set: Mechanical tools MW

Note. (Drift) For driving in the radial seal ring on the drive side (behind converter)

A17

01 06 92 (509)

Scheme 54

Note. (Drift) For driving in radial shaft seal of output shaft (4x2).

A24

01 02 07 (334)

Scheme 55

Note. (Drift) For driving in oil filter sealing ring.

A24

01 02 07 (334)

Scheme 56

Mandrel MW

Note. For driving in the radial shaft seal on the output end.

01 09 10 (639)

Scheme 57

Replaced by: 0491639

Note. (Drift) For punching the radial sealing ring in the front section of the transmission housing/Replaced by 24 0 110 (0 491 639) November 96

Scheme 58

Note. (drift) For driving in the radial sealing ring in the front section of the transmission housing/Model year: from 90 and for the output flange of the transmissions S5D 200G and S5D 250G

B17

01 03 90 (184)

Consisting of

3 = 0491640 Washer

Note. (ring washer 1 mm) Transmissions: 4 HP 24 - no. 0 029 160, 4 HP 22 - no. 1 113 936

Scheme 59

Note. For driving in the radial shaft seal on the drive end.

01 09 10 (639)

Scheme 60

Note. For driving in shaft seal on selector shaft.

01 09 10 (639)

Scheme 61

Note. (Drift) For inserting the radial shaft seal on the output flange

B46

A46

01 14 01 (766)

Scheme 62

Note. (drift) For driving in the radial sealing ring in the front section of the transmission housing

A15

01 09 90 (282)

Scheme 63

Replaced by: 0494506

Note. (Drift) For installing the radial shaft seal on the torque converter Replaced by 24 2 400 (0 494 506)

B46

01 14 01 (766)

Scheme 64

Note. For driving in the radial shaft seal of the drive shaft.

01 17 09 (577)

Scheme 65

Note. (Drift) For driving in radial shaft seal of output shaft (all-wheel drive).

A23

Scheme 66

Note. (drift) For fitting the radial sealing ring to the output end

A15

01 06 92 (509)

Scheme 67

Open-end wrench MW

Note. (Open-end wrench) Open-end wrench 1/2" for adjusting the brake band

01 24 97 (257)

Scheme 68

Pin MW

Note. For fixing the mechatronics in position during installation.

01 17 09 (577)

Scheme 69

Note. For securing transmission when installing in engine.

01 29 09 (601)

Scheme 70

Note. (centering pin) For centering the main housing to the intermediate and converter housing (2 x)

Y3

01 03 93 (663)

Scheme 71

Pin wrench Minimum set: Mechanical tools MW

Note. For loosening and tightening the slotted nut on the output flange

A13

01 09 90 (282)

Scheme 72

Puller Minimum set: Mechanical tools MW

Note. For withdrawing radial shaft seal of output shaft (4 x 2).

A24

01 02 07 (334)

Consisting of

1 = 0496113 Basic body

2 = 0496114 Claw

Note. (Claw (4 x))

Scheme 73

3 = 0496115 Screw

4 = 0496116 Spindle

Note. For extracting radial shaft seal on torque converter and on output flange

A46

01 14 01 (766)

Consisting of

1 = 0494202 Puller

2 = 0494203 Spindle

Note. (Spindle M12 x 65 with ball head)

Scheme 74

3 = 0494204 Synchronizing key

4 = 0495597 Synchronizing key

Note. Transmission: GA6L45R (GM6)

Puller MW

Note. For withdrawing output shaft seal (four-wheel drive).

01 02 07 (334)

Consisting of

1 = 0495569 Basic body

2 = 0495570 Ring

Note. (Retaining ring)

Scheme 75

3 = 0495571 Spindle

4 = 0495572 Hook wrench

Note. For removing the radial shaft seal of the gearshift shaft from the gearbox housing.

01 17 09 (577)

Scheme 76

Note. Removing radial shaft seal from torque converter.

01 17 09 (577)

Consisting of

1 = 2209493 Blade

Note. Replacement blade for 24 1 420

Scheme 77

Note. For removing oil filter sealing ring.

A23

01 02 07 (334)

Scheme 78

Release tool MW

Note. (release tool) For releasing the retaining tabs on the disc carrier C

Y6

01 01 95 (892)

Consisting of

1 = 0494693 Shaped part

Note. (shaped part)

2 = 0494694 Basic body

Scheme 79

Ring Minimum set: Mechanical tools MW

Note. (Assembly ring) For pressing in the radial seal of the gearshift shaft

B3

01 04 91 (372)

Scheme 80

Sleeve Minimum set: Mechanical tools MW

Note. (sliding sleeve (5 x)) For prevention of damage to the radial sealing ring while fitting on the gearshift shaft

01 02 95 (896)

Scheme 81

Sleeve MW

Note. (Assembly sleeve) For removing the disc set (4-gear) and for pressing in the needle bearing in the oil pump housing (A5S 560Z)

X5

Scheme 82

Socket Minimum set: Mechanical tools MW

Note. (Socket with special Torx profile) For releasing and tightening down screw connection of Mechatronic.

A23

01 02 07 (334)

Scheme 83

Socket wrench MW

Note. For hexagon socket screw 3/16" with 1/4" drive for adjusting the brake band

01 24 97 (257)

Scheme 84

Support MW

Note. (support) For removing and fitting the transmission. Replaced by 24 0 130 in March 87

Note. (Fixture for drive flange) When undoing the slotted nut

01 09 90 (282)

Scheme 85

Note. For mounting transmission on assembly stand 00 2 300 and for transport.

01 29 09 (601)

Scheme 86

Note. (Support for automatic transmission) Other: Only Japan and South Africa

Scheme 87

Test cable Minimum set: Measuring and testing equipment MP

Note. (test cable 16-pin)

L204

02 06 01 (763)

Scheme 88

Test cable MW

Note. (Test cable, 9-pin) For automatic transmission (EH transmission)

02 03 91 (313)

Scheme 89

Note. (Test cable, 10-pin) For Jatco gearbox (AMP plug connection)

02 01 93 (649)

Note. (Test cable, 8-pin) For automatic transmission (EH gearbox)

02 03 91 (313)

Scheme 90

Note. (Test cable, 20-pin) For automatic transmission GM5

02 01 99 (468)

Note. (Test cable, 16-pin) For automatic transmission (EH gearbox)

02 02 93 (650)

Scheme 91

Note. (Test cable, 14-pin) For automatic transmission (EH transmission)

00 02 99 (399)

Consisting of

5 = 0491793 Operating instructions

Scheme 92

Tool MW

Note. For squeezing the disc spring

X5

Scheme 93

Note. For centering the converter housing relative to the oil pump when mounting

B2

01 04 95 (906)

Consisting of

1 = 0491759 Bush

Note. (Centering bush)

Scheme 94

2 = 0491760 Pin

Note. (Centering pin (3 pieces))

Tool Minimum set: Mechanical tools MW

Note. (Locating tool) For fixing torque converter during removal and installation of gearbox

C6

01 05 97 (181)

Consisting of

7 = 0493804 Blade

Note. Transmission: A5S 360R

Scheme 95

1 = 0491732 Basic body

Note. (basic body)

2 = 0491733 Blade

Note. Transmission: A5S 440Z, GA6HP26Z (N62)

3 = 0491734 Blade

Note. (Blade) Gearbox: A4S 310R and A5S 390G

4 = 0491735 Blade

Note. Transmission: A5S 310Z, A5S 560Z, A5S 300J and A5S 325Z

5 = 0491736 Blade

Note. Transmission: A5S 560Z, GA6 HP26Z (M67), GA6 HP32Z (N73)

6 = 0493180 Plate

Note. (Counter-support plate)

8 = 0496742 Blade

Note. For securing converter during removal and installation of transmission.

In conjunction with: 24 4 131

Note. (Striking tool) For securing the retaining tabs on disc carrier C

X5

01 01 95 (892)

Scheme 96

Note. For squeezing the disc spring

X6

Note. For compressing the disc spring

X5

Wedge MW

Note. (Wedges) For fixing the disc carrier C when securing the retaining tabs

X5

01 01 95 (892)

Scheme 97

Wrench socket Minimum set: Mechanical tools MW

Note. (Wrench socket with magnet) For loosening and tightening the converter fixation

A11

01 04 86 (566)

Scheme 98