24 51 External shift linkage
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Selector lever on transmission | A4S 200R/A4S 270R/A4S 310R/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 360R/A5S 390R/GA6HP19Z/GA6HP26Z/GA6 HP32Z/GA6L45R | M8x1 | 10 Nm | |
| A5S 300J | M8 | 15 Nm | |||
TIGHTENING TORQUE SPECIFICATION - EXTERNAL SHIFT LINKAGE
24 30 Hydraulic/electric control parts and controlling elements
| Type | Thread | Tightening specifications | Dimension | ||
|---|---|---|---|---|---|
| 1AZ | Valve body to transmission | 3HP-22 | M6 | 11 Nm | |
| 4HP-22/4HP-24/A5S 310Z/A5S 440Z/A5S 300J/A5S 325Z/GA6HP19Z/GA6HP26Z/GA6HP32Z | M6 | 8 Nm | |||
| GA6HP19Z TU/GA6HP26TU | M6 | 10 Nm | |||
| A4S 270R/A4S 310R | 5/16 inch | 20 Nm | |||
| A5S 360R/A4S 360R | M6 | 11 Nm | |||
| A5S 560Z | M6 x 12 | 6 Nm | |||
| A5S 560Z | M6 x 55 | 8 Nm | |||
| GA6L45R | M5 | 8 Nm | |||
| 2AZ | Valve housing to valve body | A4S 200R/A4S 270R/A4S 310R/A5S 300J/A5S 310Z/A5S 310Z/A5S 440Z/A5S 560Z/A5S 360R/A5S 390R/GA6HP19Z/GA6HP26Z/GA6HP32Z | M6 | 5 Nm | |
| 3AZ | Intermediate plate on shift unit | A4S 270R/A4S 310 | 13 Nm | ||
| 4AZ | Input- and output speed sensors to mechatronics | M6 | 12 Nm | ||
TIGHTENING TORQUE SPECIFICATION - HYDRAULIC/ELECTRIC CONTROL PARTS AND CONTROLLING ELEMENTS
24 52 Interior Shift Elements
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Shift segment to shaft | A4S 270R/A4S 310R | 22 Nm | ||
| A5S 300J | M14x1.5 | 35 Nm | |||
| 2AZ | Detent spring on shift unit | A4S 270R/A4S 310R | 5/16" | 25 Nm | |
TIGHTENING TORQUE SPECIFICATION - INTERIOR SHIFT ELEMENTS
24 22 Planetary gear drive
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Brake coupling D/G on gear box housing | A5S 310Z/A5S 560Z | M10 | Insert all screws until contact is made with screw head in each case | |
| Center bolt | 30 Nm | ||||
| Both outer screws | 15 Nm | ||||
| Center bolt | 63 Nm | ||||
| Both outer screws | 30 Nm | ||||
| Both outer screws | 63 Nm | ||||
TIGHTENING TORQUE SPECIFICATION - PLANETARY GEAR DRIVE
24 23 Shift Clutches
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Torx screws for F clutch on transmission case | 4HP-22/4HP- 24 | M6 | 10 Nm | |
| /A5S 560Z | M8 | 23 Nm | |||
| 2AZ | Brake band adjusting screw | A 4 S 270 R/A 4 S 310 R | 5/16" | 5 Nm | |
| 3AZ | Lock nut of brake band adjusting screw | A 4 S 270 R/A 4 S 310 R | 5/16" | 21 Nm | |
TIGHTENING TORQUE SPECIFICATION - SHIFT CLUTCHES
24 34 Shift Valves, Parking Lock
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 7AZ | Pulse generator, output speed | A5S 325Z | 6 Nm | ||
| 8AZ | Pulse generator, turbine speed | A5S 325Z | 8 Nm | ||
| 9AZ | Plug | A5S 325Z | 20 Nm | ||
TIGHTENING TORQUE SPECIFICATION - SHIFT VALVES, PARKING LOCK
24 40 Torque converter
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Torque converter to flywheel | M8 | 26 Nm | ||
| A4S 270R/A4S 310R/A5S 310Z/A5S 300J/A5S 440Z/A5S 560Z/A5S 325Z/A4S 200R/GA6HP26Z/GA6HP19Z | M10 8.8 | 45 Nm | |||
| A5S360/390R | M10 | 45 Nm | |||
| A5S360/390R/GA6HP19Z/GA6HP26Z/GA6HP32Z/GA6L45R | M10 10.9 | 56 Nm | |||
TIGHTENING TORQUE SPECIFICATION - TORQUE CONVERTER
24 13 Transmission Extension, Bearings, Seals
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Slotted nut/output flange | A5S 310Z/A5S 440Z/A5S 560Z/A5S 325Z | 120 Nm | ||
| 2AZ | Double hexagon nut/output flange | GA6HP26Z | Until 09/02 without sealing ring in output flange | 80 Nm | |
| GA6HP19Z/GA6HP26Z | From 09/02 with sealing ring in output flange | 60 Nm | |||
| 3AZ | Output shaft nut to output flange | GA6L45R | 22x1.5 | 55 Nm | |
TIGHTENING TORQUE SPECIFICATION - TRANSMISSION EXTENSION, BEARINGS, SEALS
24 11 Transmission housing, transmission oil sump
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 5AZ | Transmission oil sump | 4HP-22/4HP-24/A5S 310Z/A5S 325Z | M6 | 6 Nm | |
| A5S 560Z/A5S 440Z | M6 | 10 Nm | |||
| A4S 270R/A4S 310R | M6 | 12 Nm | |||
| A5S 360R/A4S 360R | M6 | 10 Nm | |||
| A5S 300J | 9 Nm | ||||
| GA6HP26Z/GA6HP19Z/GA6L45R/GA6HP32Z | M6 | 10 Nm | |||
| 6AZ | Oil drain plug | A4S 200R/A5S 310Z/ | M10 | 16 Nm | |
| A5S 325Z | 35 Nm | ||||
| A5S 440Z | M16x1.5 | 30 Nm | |||
| A5S 560Z | 50 Nm | ||||
| A5S 360R/A5S 390R | M14 | 18 Nm | |||
| A4S 270R/A4S 310R | 25 Nm | ||||
| A5S 300J | 35 Nm | ||||
| GA6L45R | M12x1.75 | 14 Nm | |||
| GA6HP19Z/GA6HP26Z/GA6HP32Z | M10x1 | Metal oil sump | 12 Nm | ||
| GA6HP19Z/GA6HP26Z/GA6HP32Z | M16x1.5 M24x1 | Plastic oil sump | 8 Nm | ||
| 7AZ | Oil filler plug | A5S 325Z | 30 Nm | ||
| A5S 310Z/A5S 560Z | 100 Nm | ||||
| A5S 440Z | M18x1.5 | 35 Nm | |||
| A4S 270R/A4S 310R | 33 Nm | ||||
| A5S 360R/A4S 360R | M14 | 18 Nm | |||
| A5S 300J | 40 Nm | ||||
| GA6HP26Z/GA6HP32Z | M30x1.5 | 80 Nm | |||
| GA6HP19Z/GA6HP26Z/GA6HP32Z | M18x1.5 | 35 Nm | |||
| GA6L45R | M18x1.5 | 19 Nm | |||
TIGHTENING TORQUE SPECIFICATION - TRANSMISSION HOUSING, TRANSMISSION OIL SUMP
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Transmission extension | A4s 200R/A5S 300J/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 390R/GA6HP19Z/GA6HP26Z/GA6HP32Z | M8 | 25 Nm | |
| A4S 270R/A4S 310R | 5/16 inch | 32 Nm | |||
| A5S 360R/A4S 360R | M8 | 22 Nm | |||
| 2AZ | Guard | A4s 200R/A5S 300J/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 390R/GA6HP19Z/GA6HP26Z/GA6HP32Z | M6 | 9 Nm | |
| 3AZ | Converter housing | A4s 200R/A5S 300J/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 390R/GA6HP19Z/GA6HP26Z/GA6HP32Z | M8 | 25 Nm | |
| 4HP-22/4HP-24 | M10 | 46 Nm | |||
| A4S 270R/A4S 310R | 1/2 inch | 42 Nm | |||
| 4AZ | Screw plug to intermediate plate | A4s 200R/A5S 300J/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 390R/GA6HP19Z/GA6HP26Z/GA6HP32Z | M10 | 16 Nm | |
| 4HP-22/4HP-24 | M14 | 40 Nm | |||
| 4HP-22/4HP-24 | M20 | 50 Nm | |||
| A5S 440Z | M12 | 23 Nm | |||
TIGHTENING TORQUE SPECIFICATION - TRANSMISSION HOUSING, TRANSMISSION OIL SUMP
24 00 Transmission in general
| Type | Thread | Tightening specifications | Dimension | ||
|---|---|---|---|---|---|
| 1AZ | Transmission to engine | ||||
| 6 Kant Schrauben | A4S 200R/A4S 270R/A4S 310R/A5S 300J/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 360R/A5S 390R/GA6HP19Z/GA6HP26Z/GA6HP32Z | M8 | 24 Nm | ||
| 6 Kant Schrauben | A4S 200R/A4S 270R/A4S 310R/A5S 300J/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 360R/A5S 390R/GA6HP19Z/GA6HP26Z/GA6HP32Z | M10 | 45 Nm | ||
| 6 Kant Schrauben | A4S 200R/A4S 270R/A4S 310R/A5S 300J/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 360R/A5S 390R/GA6HP19Z/GA6HP26Z/GA6HP32Z | M12 | 82 Nm | ||
| Torx-Schrauben | A4S 200R/A4S 270R/A4S 310R/A5S 300J/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 360R/A5S 390R | M8 | 21 Nm | ||
| Torx-Schrauben | A4S 200R/A4S 270R/A4S 310R/A5S 300J/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 360R/A5S 390R | M10 | 42 Nm | ||
| Torx-Schrauben | A4S 200R/A4S 270R/A4S 310R/A5S 300J/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 360R/A5S 390R | M12 | 72 Nm | ||
| Torx-Schrauben | GA6HP19Z/GA6HP26Z | M6 | 9 Nm | ||
| Torx-Schrauben | GA6HP26Z | M10 | 38 Nm | ||
| Torx-Schrauben Stahl | GA6HP19Z/GA6L26Z/GA6L45R | M8 | 19 Nm | ||
| Torx-Schrauben Stahl | GA6HP19Z/GA6HP26Z/GA6L45R | M12 | 66 Nm | ||
| 2AZ | Transmission to engine N51/N52/N52K/N53/N54/N55 Aluminum screws are not magnetic | GA6HP19Z/GA6HP26Z/GA6L45R | Replace screws Jointing torque and angle of rotation must be observed without fail | ||
| GA6HP19Z/GA6L45R | M10x30 | Jointing torque | 20 Nm | ||
| Angle of rotation | 90-110 ° | ||||
| GA6HP19Z | M10x85 | Jointing torque | 20 Nm | ||
| Angle of rotation | 180-200 ° | ||||
| GA6HP19Z/GA6L45R | M12 | Jointing torque | 25 Nm | ||
| Angle of rotation | 130 ° | ||||
| 3AZ | Reinforcement shell to transmission/extension | A4S 200R/A4S 270R/A4S 310R/A5S 300J/A5S 310Z/A5S 325Z/A5S 440Z/A5S 560Z/A5S 360R/A5S 390R/GA6HP19Z/GA6HP26Z/GA6HP32Z | M8 | 23 Nm | |
| 4AZ | Cover plate for transmission | GA6HP19Z/GA6L45R | M6 | 9 Nm | |
| 5AZ | Heat shield, oil sump | GA6L45R | M6 | 8 Nm | |
| 6AZ | Air duct plate | GA6HP26Z | M6 | 10 Nm | |
| 7AZ | Line cover plate | GA6HP26Z | M6 | 10 Nm | |
TIGHTENING TORQUE SPECIFICATION - TRANSMISSION IN GENERAL
24 71 Transmission mounting
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Cross member to body | E36/E38/E39/E46/E53/E85/E86/E83 | 21 Nm | ||
| E60/E61/E63/E64/E66/E67/E68/E65/E83/E81/E87/E93/E92/E91/E90/E88/E82/E89/E84 | M8 | 19 Nm | |||
| 2AZ | Rubber mounts to cross member or transmission | E36/E38/E39/E46/E53 | 21 Nm | ||
| E81/E60/E61/E63/E64/E65/E66/E87/E93/E92/E91/E90/E87/E86/E85/E68/E67/E88/E82/E89/E84 | 19 Nm | ||||
| E83 | 73 Nm | ||||
| 3AZ | Support tube to engine subframe | E36 | 42 Nm | ||
| 4AZ | Rubber mounts to carrier pipe | E36 | 21 Nm | ||
| 5AZ | Carrier plate | E36 | 21 Nm | ||
| 6AZ | Transmission support block to transmission | E60/E61/E63/E64/E87/E85/E86/E87/E90/E91/E92/E93/E81/E82/E88/E84 | ASA screw | 38 Nm | |
| E60/E61/E63/E64/E87/E85/E86/E87/E90/E91/E92/E93/E81/E82/E88/E84 | M10 | M10 ISA pan-head screw | 48 Nm | ||
| 7AZ | Transmission mount to transmission support bracket/transmission cross-member | E60/E61/E63/E64/E87/E90/E91/E92/E93/E81/E82/E88/E84 | 19 Nm | ||
TIGHTENING TORQUE SPECIFICATION - TRANSMISSION MOUNTING
24 35 Wire Harness, Shift Elements and Sensor
| Type | Thread | Tightening specification | Measure | ||
|---|---|---|---|---|---|
| 1AZ | Transmission socket to case | 4HP-22 EH/4 HP- 24EH/A5S 310Z | M26 | 12 Nm | |
| A4S 270R/A4S 310R | M26 | 14 Nm | |||
TIGHTENING TORQUE SPECIFICATION - WIRE HARNESS, SHIFT ELEMENTS AND SENSOR