11 11 Engine block (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Main bearing bolts (steel bolts 10.9) | N52 | M10x100 | Replace screws | |
| Jointing torque | 20 Nm | |||
| Torque angle | 70 ° | |||
| 2AZ Bedplate Aluminium screws/bolts are marked with blue paint. | N52 | M10x27 | Replace screws Thread repairs exclusively with Al Helicoil. Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 15 Nm | |||
| Torque angle | 90 ° | |||
| 3AZ Bedplate Aluminium screws/bolts are marked with blue paint. | N52 | M8x37 | Replace screws Thread repairs exclusively with Al Helicoil. Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 10 Nm | |||
| Torque angle | 90 ° | |||
| 4AZ Bedplate Aluminium screws/bolts are marked with blue paint. | N52 | M10x41 | Replace screws Thread repairs exclusively with Al Helicoil. Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 15 Nm | |||
| Torque angle | 90 ° | |||
| 5AZ Oil spray nozzles to engine block | N52 | Hollow bolt | 12 Nm |
ENGINE BLOCK TIGHTENING SPECIFICATION
11 12 Cylinder Head with Cover
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Cylinder head bolts (steel bolt) | N52 | M10x125 | Replace screws | |
| Jointing torque | 30 Nm | |||
| 1st angle of rotation | 90 ° | |||
| 2nd angle of rotation | 90 ° | |||
| 3rd angle of rotation | 45 ° | |||
| 2AZ Cylinder head bolts (steel bolt) | N52 | M9x95 M9x125 | Replace screws | |
| Jointing torque | 30 Nm | |||
| 1st angle of rotation | 90 ° | |||
| 2nd angle of rotation | Omitted | |||
| 3rd angle of rotation | 45 ° | |||
| 3AZ Cylinder head bolts Aluminium screws/bolts are marked with blue paint. | N52 | M9x30 M9x70 | Replace screws Thread repairs exclusively with Al Helicoil Jointing torque and angle of rotation must be observed without fail | |
| Jointing torque | 15 Nm | |||
| Torque angle | 90 ° | |||
| 4AZ Cylinder head cover to cylinder head Aluminium screws/bolts are marked with blue paint. | N52 | M7x33.5 M7x43.5 | Replace screws Thread repairs exclusively with Al Helicoil Jointing torque and angle of rotation must be observed without fail | |
| Jointing torque | 7 Nm | |||
| Torque angle | 90 ° | |||
| 5AZ Electric motor to cylinder head cover Aluminium screws/bolts are marked with blue paint | N52 | M6x21 | Replace screws Thread repairs exclusively with Al Helicoil Jointing torque and angle of rotation must be observed without fail | |
| Jointing torque | 4 Nm | |||
| Torque angle | 90 ° |
CYLINDER HEAD WITH COVER TIGHTENING SPECIFICATION
| Type | Thread | Measure | |
|---|---|---|---|
| 11AZ Cylinder head cover | All | M6 | 10 Nm |
| All | M7 | 15 Nm | |
| M21 | M8 | 15 Nm | |
| 12AZ Oil trap to cylinder head cover | M21 | M8 | 17 Nm |
| 13AZ Timing case to cylinder head | All | M7 | 15 Nm |
| All | M8 | 20 Nm | |
| 14AZ Plug for oil channel (microencapsulated) | M47 / M57 | M12 x 1.5 | 20 Nm |
| 15AZ Vent plugs to cylinder head (coolant) | M67 | 2 Nm |
CYLINDER HEAD WITH COVER TIGHTENING SPECIFICATION
11 43 Guide tube for oil dipstick (N52)
| Type | Measure | |
|---|---|---|
| 1AZ Oil return pipe to oil sump (plastic) | N52 | 6 Nm |
GUIDE TUBE FOR OIL DIPSTICK TIGHTENING SPECIFICATION
11 13 Oil Pan (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Oil drain plug | N52 | M12 x 1.5 | 25 Nm | |
| 2AZ Oil pan on engine block Aluminium oil sump Aluminium screws/bolts are marked with blue paint. | N52 | M8x26 | Replace screws Thread repairs exclusively with Al Helicoil Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 8 Nm | |||
| Torque angle | 90 ° | |||
| 3AZ Oil pan on engine block Aluminium oil sump Aluminium screws/bolts are marked with blue paint. | N52 | M8x92 M8x112 | Replace screws Thread repairs exclusively with Al Helicoil Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 8 Nm | |||
| Torque angle | 180 ° | |||
| 4AZ Oil pan on engine block Sheet metal oil sump Aluminium screws/bolts are marked with blue paint. | N52 | M8x24 | Replace screws Thread repairs exclusively with Al Helicoil Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 8 Nm | |||
| Torque angle | 90 ° | |||
| 5AZ Oil deflector to crankcase lower section Aluminium screws/bolts are marked with blue paint. | N52 | M6x20 | Replace screws Thread repairs exclusively with Al Helicoil Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 4 Nm | |||
| Torque angle | 90 ° |
OIL PAN TIGHTENING SPECIFICATION
11 14 Case Covers (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Transmission cover plate to crankcase Aluminium screws/bolts are marked with blue paint. | N52 | M6x16 | Replace screws Thread repairs exclusively with Al Helicoil Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 4 Nm | |||
| Torque angle | 45 ° |
CASE COVER TIGHTENING SPECIFICATION
11 24 Connecting Rods and Bearings (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Connecting rod bolts | N52 | M8 | Replace, wash and oil screws | |
| Jointing torque | 20 Nm | |||
| Torque angle | 70 ° |
CONNECTING RODS AND BEARINGS TIGHTENING SPECIFICATION
11 21 Crankshaft and Bearings (S54)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Increment wheel on crankshaft | S54 | M5 10.9 | Replace screws | |
| Jointing torque | 5.0 Nm | |||
| Torque angle | 45 ° | |||
| Increment wheel on crankshaft | M5 10.9 | Replace screws | 13 Nm | |
| Increment wheel on crankshaft | M5 8.8 | Replace screws | 5.5 Nm |
CRANKSHAFT AND BEARINGS TIGHTENING SPECIFICATION
11 21 Crankshaft and Bearings (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Torsion damper (hub) to crankshaft (central bolt 12.9) | N52 | M16x80 | Replace screws Lightly oil screws and threads | |
| Jointing torque | 100 Nm | |||
| Torque angle | 360 ° |
CRANKSHAFT AND BEARINGS TIGHTENING SPECIFICATION
11 22 Flywheel (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Flywheel to crankshaft (automatic transmission) | N52 | M12x1.5x25.5 | Replace screws | 130 |
| 2AZ DM flywheel to crankshaft (manual transmission) | N52 | M12x1.5x 25.35 | Replace screw | 120 |
FLYWHEEL TIGHTENING SPECIFICATION
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Connecting rod bolts | N52 | M8 | Replace, wash and oil screws | |
| Jointing torque | 20 Nm | |||
| Torque angle | 70 ° |
CONNECTING RODS AND BEARINGS TIGHTENING SPECIFICATION
11 28 V-ribbed belt with Tension and Deflection Element (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Belt tensioner to engine block | N52 | M11x65 | Replace screw Thread repairs exclusively with Al Helicoil. Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 25 Nm | |||
| Torque angle | 90 ° | |||
| 2AZ Deflection pulley to alternator | N52 | M10x40 | 40 Nm |
V-RIBBED BELT WITH TENSION AND DEFLECTION ELEMENT TIGHTENING SPECIFICATION
11 31 Camshaft (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Upper and lower bearing strip of camshaft (steel screw) | N52 | M7x70 | Insert screws dry | |
| Jointing torque | 8 Nm | |||
| Torque angle | 60 ° | |||
| 2AZ Chain drive module to cylinder head | N52 | M6x35 | 8 Nm | |
| 3AZ Guide rail to crankcase | N52 | M8 | 20 Nm | |
| 4AZ Guide rail to cylinder head | N52 | M7 | 14 Nm | |
| 5AZ Chain tensioner to cylinder head | N52 | M22 x 1.5 | Replace sealing ring | 50 Nm |
| 6AZ Screw plug in cylinder head | N52 | M18x1.5 | 25 Nm | |
| 7AZ Bearing cap of inlet camshaft | N52 | M6x30.5 | 9 Nm |
CAMSHAFT TIGHTENING SPECIFICATION
11 36 Variable Camshaft Control (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ VANOS with sensor gear on in. & ex. camshafts | N52 | M10x94 | Replace screw | |
| Jointing torque | 20 Nm | |||
| Torque angle | 180 ° | |||
| 2AZ Non-return valve VANOS to cylinder head | N52 | M14 x 1.5 | 13 Nm | |
| 3AZ Solenoid valve holder to cylinder head | N52 | M6x12 | 10 Nm |
VARIABLE CAMSHAFT CONTROL TIGHTENING SPECIFICATION
11 37 Variable valve gear (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Gate to cylinder head | N52 | M6x23 | 10 Nm | |
| 2AZ Return spring to cylinder head | N52 | M6x20 | 10 Nm | |
| 3AZ Electric servodrive to cylinder head | N52 | M6x16 | 9 Nm | |
| 4AZ Electric servodrive to cylinder head cover | N52 | M6x16 | 9 Nm | |
| 5AZ Oil spray nozzle to gate | N52 | M6x30 | 10 Nm | |
| 6AZ min stop of eccentric shaft to cylinder head | N52 | M6 | 10 Nm | |
| 7AZ Eccentric shaft bearing cap to cylinder head (steel screw) | N52 | M6x30.5 | Replace screws | 9 Nm |
VARIABLE VALVE GEAR TIGHTENING SPECIFICATION
11 41 Oil Pump with Strainer and Drive (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Intake pipe to bedplate | N52 | M6x30 | Replace screws Thread repairs exclusively with Al Helicoil. Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 4 Nm | |||
| Torque angle | 100 ° | |||
| 2AZ Oil pump to bedplate | N52 | M8x123 | Replace screws Thread repairs exclusively with Al Helicoil. Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 10 Nm | |||
| Torque angle | 180 ° | |||
| N52 | M8x31 | Replace screws Thread repairs exclusively with Al Helicoil. Jointing torque and angle of rotation must be observed without fail. | ||
| Jointing torque | 10 Nm | |||
| Torque angle | 90 ° | |||
| 3AZ Chain module to crankcase and oil pump | N52 | M6x16 | Replace screws Thread repairs exclusively with Al Helicoil. Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 4 Nm | |||
| Torque angle | 45 ° | |||
| 4AZ Sprocket to oil pump | N52 | M8 | Jointing torque | 20 Nm |
| Torque angle | 45 ° |
OIL PUMP WITH STRAINER AND DRIVE TIGHTENING SPECIFICATION
11 42 Oil Filter and Pipes (N52)
| Type | Thread | Measure | |
|---|---|---|---|
| 1AZ Oil filter cap to oil filter housing | N52 | 25 Nm | |
| 2AZ Oil filter housing to cylinder head | N52 | M8x78 M8x48 M8x28 | 22 Nm |
| 3AZ Oil/water heat exchanger to oil filter housing | N52 | M8x20 | 16 Nm |
OIL FILTER AND PIPES TIGHTENING SPECIFICATION
| Type | Measure | |
|---|---|---|
| 1AZ Oil return pipe to oil sump (plastic) | N52 | 6 Nm |
GUIDE TUBE FOR OIL DIPSTICK TIGHTENING SPECIFICATION
11 51 Water Pump and Drive (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Water pump to crankcase | N52 | M8x32 | Replace screws Thread repairs exclusively with Al Helicoil. Jointing torque and angle of rotation must be observed without fail. | |
| Jointing torque | 10 Nm | |||
| Torque angle | 90 ° |
WATER PUMP AND DRIVE TIGHTENING SPECIFICATION
11 52 Fan
| Type | Measure | |
|---|---|---|
| 1AZ Fan clutch on water pump Coupling nut (left-hand threads) | All | 40 Nm |
| M54 | 45 Nm | |
| 2AZ Fan to fan clutch | All | 10 Nm |
FAN TIGHTENING SPECIFICATION
11 53 Thermostat and Connections
| Type | Thread | Measure | |
|---|---|---|---|
| 1AZ Thermostat housing | All | M6 | 10 Nm |
| 2AZ Bleeder screw | All | M8 | 8 Nm |
THERMOSTAT AND CONNECTIONS TIGHTENING SPECIFICATION
11 53 Thermostat and Connections (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Thermostat housing to water pump | N52 | M6x25 | 8 Nm | |
| 2AZ Feed lines to crankcase | N52 | M6x16 | 9 Nm | |
| 3AZ Feed line to water pump | N52 | L42-48 | Hose clamp | 3 Nm |
| 4AZ Coolant hose to cylinder head | N52 | M6x25 | 8 Nm | |
| 5AZ Bracket, coolant hoses, to crankcase Aluminium screws/bolts are marked with blue paint. | N52 | Replace screws Thread repairs exclusively with Al Helicoil. Jointing torque and angle of rotation must be observed without fail. | ||
| Jointing torque | 4 Nm | |||
| Torque angle | 45 ° |
THERMOSTAT AND CONNECTIONS TIGHTENING SPECIFICATION
11 61 Intake manifold
| Type | Thread | Measure | |
|---|---|---|---|
| 1AZ Intake manifold on cylinder head | All | M8 | 22 Nm |
| All | M7 | 15 Nm | |
| All | M6 | 10 Nm | |
| 2AZ Soundproofing hood to holder | M60/1 / M60/2 /M62 | M6 | 8 Nm |
INTAKE MANIFOLD TIGHTENING SPECIFICATION
11 61 Intake manifold (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Intake manifold to cylinder head | N52 | M7x50 | 15 Nm | |
| N52 | AM7 | Hexagon nut | 15 Nm |
INTAKE MANIFOLD TIGHTENING SPECIFICATION
11 62 Exhaust manifold
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Exhaust manifold to cylinder head Coat screw connections with CRC copper paste | All | M6 | Replace nuts | 10 Nm |
| M50 / M52 / M52TU / M54 / M56 / S52 / S50 US | M7 | Replace nuts | 20 Nm | |
| All / others | M7 | Replace nuts | 15 Nm | |
| M10 | M8 | Upper row of staybolts installed with bolt cement | ||
| 23 Nm | ||||
| M21 | M8 | 12 Nm | ||
| Replace nuts Retighten after 2000 km Slacken nuts by a 1/4 turn | ||||
| 12 Nm | ||||
| M41 / M47 / M47TU / M51 / M57 / M57TU | M8 | Replace nuts | 20 Nm | |
| All / others | M8 | Replace nuts | 23 Nm |
EXHAUST MANIFOLD TIGHTENING SPECIFICATION
11 62 Exhaust manifold (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Exhaust manifold to cylinder head Coat screw connections with CRC copper paste | N52 | M8 | Replace nuts | 20 Nm |
EXHAUST MANIFOLD TIGHTENING SPECIFICATION
11 66 Vacuum pump (N52)
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Vacuum pump to crankcase | N52 | M6x40 | Oval-head screws 8.8 | 8 Nm |
| N52 | M6x40 | Oval-head screws 10.9 | 10 Nm | |
| 2AZ Sprocket wheel to vacuum pump | N52 | M10x30 | Screw washed and oiled | 65 Nm |
VACUUM PUMP TIGHTENING SPECIFICATION
11 72 Air pump, lines and control valves (N52)
| Type | Thread | Measure | |
|---|---|---|---|
| 1AZ Secondary air valve to cylinder head | N52 | M6 | 8 Nm |
| 2AZ Secondary air pump to mounting bracket / pump carrier | N52 | M6 | 8 Nm |
| 3AZ Intake hose / intake line to body | N52 | M6 | 8 Nm |
AIR PUMP, LINES AND CONTROL VALVES TIGHTENING SPECIFICATION
11 78 Emissions control, control sensor / monitor sensor (N52)
| Type | Thread | Measure | |
|---|---|---|---|
| 1AZ Control sensor / monitor sensor | N52 | M18 x 1.5 | 50 Nm |
| 2AZ Bracket, oxygen sensor, to cylinder head | N52 | M6x12 | 8 Nm |
| 3AZ Bracket, oxygen sensor, to transmission | N52 | M8x16 | 20 Nm |
EMISSIONS CONTROL, CONTROL SENSOR / MONITOR SENSOR TIGHTENING SPECIFICATION
11 78 Emissions-control, Lambda oxygen sensor
| Type | Thread | Measure | |
|---|---|---|---|
| 1AZ Oxygen control sensor; oxygen monitor sensor | All | M18 x 1.5 | 50 Nm |
EMISSIONS-CONTROL, LAMBDA OXYGEN SENSOR TIGHTENING SPECIFICATION