11 11 Engine Block
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Bearing cap to crankcase (ASA collar screw) | N63 | M11x102 | Replace screws | |
| Jointing torque | 20 Nm | ||||
| Torque angle | 100° | ||||
| 2AZ | Bearing cap to crankcase (ASA collar screw 10.9) | N63 | M8x70 | Replace screws | |
| Jointing torque | 10 Nm | ||||
| Torque angle | 55° | ||||
| 3AZ | Threaded support sleeves | N63 | Jointing torque | 6 Nm | |
| 4AZ | Angled screw connection to crankcase | N63 | M8x37 | Flanged head screw 10.9 | 34 Nm |
| 5AZ | Spacer bolt, oil pump | N63 | M8 | 34 Nm | |
| 6AZ | Screw plug, water drain | N63 | M14x1.5 | Replace seal | 25 Nm |
| 7AZ | Screw plug, main oil gallery rear and in V-space right | N63 | M18x1.5 | Replace seal | 25 Nm |
| 8AZ | Oil nozzle to crankcase | N63 | M12x1 | 10 Nm | |
| 9AZ | Special tool to crankcase | N63 | M8x35 | 20 Nm | |
| 10AZ | Special tool to crankcase | N63 | M10x35 | 40 Nm | |
| 10AZ | Special tool 11 8 930 to special tool 00 2 300 | N63 | M14x35 | 160 Nm | |
ENGINE BLOCK-TIGHTENING TORQUE SPECIFICATIONS
11 12 Cylinder Head With Cover
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Cylinder head bolt | N63 | M11 x 1.5 | Replace screws. | |
| Jointing torque | 30 Nm | ||||
| 1st angle of rotation | 90 ° | ||||
| 2. Angle of rotation | 90 ° | ||||
| 2AZ | Cylinder head bolt | N63 | M8 | 23 Nm | |
| 3AZ | Cylinder head cover to cylinder head. | N63 | M6 | 10 Nm | |
| 4AZ | Metal bracket to cylinder head. | N63 | M6 x 16 | 8 Nm | |
| 5AZ | Lifting eye to cylinder head. | N63 | M8 | 20 Nm | |
| 6AZ | Ignition coil cover to cylinder head cover. | N63 | M6 x 20 | 4 Nm | |
| 7AZ | Non-return valve | N63 | M14 x 1.5 | 20 Nm | |
| 8AZ | Vent connection | N63 | M8 x 1 | Replace sealing ring. | 15 Nm |
| 9AZ | ASA screw (2 x) | N63 | M6 x 20 | Replace sealing ring. | 10 Nm |
| Oil filler neck to cylinder head cover. | |||||
CYLINDER HEAD WITH CYLINDER HEAD COVER-TIGHTENING TORQUE SPECIFICATIONS
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 11AZ | Cylinder head cover | All | M6 | 10 Nm |
| All | M7 | 15 Nm | ||
| M21 | M8 | 15 Nm | ||
| 12AZ | Oil trap to cylinder head cover | M21 | M8 | 17 Nm |
| 13AZ | Timing case to cylinder head | All | M7 | 15 Nm |
| All | M8 | 20 Nm | ||
| 14AZ | Plug for oil channel (micro-encapsulated) | M47/M57 | M12 x 1.5 | 20 Nm |
| 15AZ | Vent plugs to cylinder head (coolant) | M67 | 2 Nm | |
CYLINDER HEAD WITH COVER-TIGHTENING TORQUE SPECIFICATIONS
11 13 Oil Pan
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Oil drain plug | N63 | M18 x 1.5 | Replace sealing ring | 40 Nm |
| 2AZ | Oil sump top section to crankcase | N63 | M8 | 25 | |
| 3AZ | Oil sump bottom section to oil sump top section | N63 | M8 | Replace micro-encapsulated screws | 27 Nm |
| 4AZ | Oil deflector to oil sump top section | N63 | M6 | 10 Nm | |
| 5AZ | Screw plug, oil channel, to oil sump top section | N63 | M24x1.5 | Replace sealing ring | 50 Nm |
| 6AZ | Oil condition sensor to oil sump bottom section | N63 | M6 | Replace O-ring | 8.5 Nm |
OIL PAN-TIGHTENING TORQUE SPECIFICATIONS
11 13 Oil Sump
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Oil drain plug | N57 | M12 x 1.5 | Replace sealing ring | 25 Nm |
| 2AZ | Oil sump to crankcase | N57 | M8x 30 M8x110 | Replace seal | 25 Nm |
OIL SUMP-TIGHTENING TORQUE SPECIFICATIONS
11 14 Case Covers
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Jump guard to crankcase | N63 | M6 | 10 Nm | |
| 2AZ | Timing case cover to crankcase, bottom | N63 | M8 | 21 Nm | |
| 3AZ | Timing case to cylinder head, top | N63 | M6 | 10 Nm | |
| 4AZ | End cover (oil) to crankcase (transmission side) | N63 | M6 | Observe tightening sequence (liquid gasket required) | 10 Nm |
| 5AZ | End cover (water) to crankcase (transmission side) | N63 | M6 | Observe tightening sequence (liquid gasket required) | 10 Nm |
CASE COVERS-TIGHTENING TORQUE SPECIFICATIONS
11 15 Connection to Cylinder Head Cover
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 1AZ | Connection to cylinder head cover | N63 | M6 | 10 Nm |
CASE COVERS-TIGHTENING TORQUE SPECIFICATIONS
11 15 Case Covers
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 1AZ | Connection to cylinder head cover | N63 | M6 | 10 Nm |
CASE COVERS-TIGHTENING TORQUE SPECIFICATIONS
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Bearing cap to crankcase (ASA collar screw) | N63 | M11x102 | Replace screws | |
| Jointing torque | 20 Nm | ||||
| Torque angle | 100 ° | ||||
| 2AZ | Bearing cap to crankcase (ASA collar screw 10.9) | N63 | M8x70 | Replace screws | |
| Jointing torque | 10 Nm | ||||
| Torque angle | 55 ° | ||||
| 3AZ | Threaded support sleeves | N63 | Jointing torque | 6 Nm | |
| 4AZ | Angled screw connection to crankcase | N63 | M8x37 | Flanged head screw 10.9 | 34 Nm |
| 5AZ | Spacer bolt, oil pump | N63 | M8 | 34 Nm | |
| 6AZ | Screw plug, water drain | N63 | M14x1.5 | Replace seal | 25 Nm |
| 7AZ | Screw plug, main oil gallery rear and in V-space right | N63 | M18x1.5 | Replace seal | 25 Nm |
| 8AZ | Oil nozzle to crankcase | N63 | M12x1 | 10 Nm | |
| 9AZ | Special tool to crankcase | N63 | M8x35 | 20 Nm | |
| 10AZ | Special tool to crankcase | N63 | M10x35 | 40 Nm | |
| 10AZ | Special tool 11 8 930 to special tool 00 2 300 | N63 | M14x35 | 160 Nm | |
ENGINE BLOCK-TIGHTENING TORQUE SPECIFICATIONS
11 24 Connecting Rods And Bearings
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Connecting rod bolts | N63 | M9 | Replace, wash and oil screws | |
| 1. Jointing torque | 5 Nm | ||||
| 2. Jointing torque | 20 Nm | ||||
| 3. Angle of rotation | 70 ° | ||||
CONNECTING RODS AND BEARINGS-TIGHTENING TORQUE SPECIFICATIONS
11 21 Crankshaft And Bearings
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Increment wheel on crankshaft | S54 | M5 10.9 | Replace screws | |
| Jointing torque | 5.0 Nm | ||||
| Torque angle | 45 ° | ||||
| Increment wheel on crankshaft | M5 10.9 | Replace screws | 13 Nm | ||
| Increment wheel on crankshaft | M5 8.8 | Replace screws | 5.5 Nm | ||
CRANKSHAFT AND BEARINGS-TIGHTENING TORQUE SPECIFICATIONS
11 22 Flywheel
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Flywheel to crankshaft (automatic transmission) | N63 | M12x1.5 | Replace screws | 105 Nm |
| 2AZ | DM flywheel to crankshaft (manual transmission) | N63 | M12x1.5 | Replace screw | 105 Nm |
| 3AZ | Hybrid: DM flywheel to crankshaft (manual transmission) | N63 | M12x1.5 | Replace screw | 120 Nm |
FLYWHEEL-TIGHTENING TORQUE SPECIFICATIONS
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Bearing cap to crankcase (ASA collar screw) | N63 | M11x102 | Replace screws | |
| Jointing torque | 20 Nm | ||||
| Torque angle | 100 ° | ||||
| 2AZ | Bearing cap to crankcase (ASA collar screw 10.9) | N63 | M8x70 | Replace screws | |
| Jointing torque | 10 Nm | ||||
| Torque angle | 55 ° | ||||
| 3AZ | Threaded support sleeves | N63 | Jointing torque | 6 Nm | |
| 4AZ | Angled screw connection to crankcase | N63 | M8x37 | Flanged head screw 10.9 | 34 Nm |
| 5AZ | Spacer bolt, oil pump | N63 | M8 | 34 Nm | |
| 6AZ | Screw plug, water drain | N63 | M14x1.5 | Replace seal | 25 Nm |
| 7AZ | Screw plug, main oil gallery rear and in V-space right | N63 | M18x1.5 | Replace seal | 25 Nm |
| 8AZ | Oil nozzle to crankcase | N63 | M12x1 | 10 Nm | |
| 9AZ | Special tool to crankcase | N63 | M8x35 | 20 Nm | |
| 10AZ | Special tool to crankcase | N63 | M10x35 | 40 Nm | |
| 10AZ | Special tool 11 8 930 to special tool 00 2 300 | N63 | M14x35 | 160 Nm | |
ENGINE BLOCK-TIGHTENING TORQUE SPECIFICATIONS
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Connecting rod bolts | N63 | M9 | Replace, wash and oil screws | |
| 1. Jointing torque | 5 Nm | ||||
| 2. Jointing torque | 20 Nm | ||||
| 3. Angle of rotation | 70 ° | ||||
CONNECTING RODS AND BEARINGS-TIGHTENING TORQUE SPECIFICATIONS
11 28 V-Ribbed Belt With Tension And Deflection Element
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 1AZ | Belt tensioner with deflection pulley to crankcase | N63 | M10 | 40 Nm |
| 2AZ | Belt pulley to torsion vibration damper | N63 | M10 | 40 Nm |
V-RIBBED BELT WITH TENSION AND DEFLECTION ELEMENT-TIGHTENING TORQUE SPECIFICATIONS
11 31 Camshaft
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Tensioning rail and guide rail, cyl. 1 to 4, to crankcase | N63 | M10x1.25 | Insert screws dry | 46 Nm |
| 2AZ | Tensioning rail and guide rail, cyl. 5 to 8, to crankcase | N63 | M8x1.25 | 20 Nm | |
| 3AZ | Guide rail to cylinder head | N63 | M14x1.5 | Replace sealing ring | 25 Nm |
| 4AZ | Sliding rail to cylinder head | N63 | M7 | 15 Nm | |
| 5AZ | Chain tensioner to cylinder head | N63 | M7 | 13 Nm | |
| 6AZ | Camshaft bearing cap to cylinder head | N63 | M7 | 15 Nm | |
| 7AZ | Camshaft step bearing cap to cylinder head | N63 | M7 | 15 Nm | |
CAMSHAFT-TIGHTENING TORQUE SPECIFICATIONS
11 36 Variable Camshaft Control
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | VANOS gear to inlet and exhaust camshafts | N63 | M10x1 | Replace screw | |
| Jointing torque | 30 Nm | ||||
| Torque angle | 90 ° | ||||
| 2AZ | Non-return valve VANOS to cylinder head | N63 | M14 x 1.5 | 13 Nm | |
| 3AZ | Solenoid valve holder to cylinder head | N63 | M6 | 10 Nm | |
VARIABLE CAMSHAFT CONTROL-TIGHTENING TORQUE SPECIFICATIONS
11 41 Oil Pump With Strainer And Drive
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Intake manifold to oil pump | N63 | M6 | 10 Nm | |
| 2AZ | Oil pump to bearing cap | N63 | M8 | 24 Nm | |
| 3AZ | Oil pump cover to housing | N63 | M6 | 10 Nm | |
| 4AZ | Sprocket to oil pump | N63 | M10 | Important - left-hand thread | |
| 1. Jointing torque | 20 Nm | ||||
| 2. Angle of rotation | 40 ° | ||||
| 5AZ | Oil pump sprocket wheel to hub | N63 | M6 | 10 Nm | |
| 6AZ | Oil deflector to oil pump | N63 | M6 | 10 Nm | |
OIL PUMP WITH STRAINER AND DRIVE-TIGHTENING TORQUE SPECIFICATIONS
11 43 Oil Filling
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 1AZ | Oil cooler thermostat to oil sump top section | N63 | M33x2 | 95 Nm |
OIL FILLING-TIGHTENING TORQUE SPECIFICATIONS
11 42 Oil Filter And Pipes
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Oil filter cover to oil sump top section | N63 | 25 Nm | ||
| 2AZ | Oil drain plug to oil filter cover | N63 | M12 | Replace sealing ring | 10 Nm |
| 3AZ | Turbocharger oil line to crankcase | N63 | M12x1.5 | Replace sealing ring | 27 Nm |
| 4AZ | Oil line to turbocharger | N63 | M10x1 | Replace sealing ring | 16 Nm |
| 5AZ | Oil line to turbocharger (return) | N63 | M6x16 | Replace seal | 10 Nm |
| 6AZ | Oil line to crankcase (return) | N63 | M6x16 | Replace seal | 10 Nm |
| 7AZ | Holder, oil line to coolant line | N63 | M6 | Screw, captive | 10 Nm |
| 8AZ | Oil return cover to crankcase | N63 | M6x20 | Replace seal | 10 Nm |
| 9AZ | Oil return line to turbocharger | N63 | M6x16 | 10 Nm | |
| 10AZ | Oil return line to oil return cover | N63 | M6 | 10 Nm | |
OIL FILTER AND PIPES-TIGHTENING TORQUE SPECIFICATIONS
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 1AZ | Oil cooler thermostat to oil sump top section | N63 | M33x2 | 95 Nm |
OIL FILLING-TIGHTENING TORQUE SPECIFICATIONS
11 51 Coolant Pump
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Coolant pump to timing case. | N63 | M6x25 M6x70 M6x90 | Replace seal. | 10 Nm |
| 2AZ | Coolant temperature sensor to coolant pump. | N63 | M12 x 1.5 | 13 Nm | |
| 3AZ | Pipe to coolant pump. | N63 | M6 | Replace sealing ring. | 10 Nm |
| 4AZ | Supplementary coolant pump to bracket. | N63 | M6 x 12 | 10 Nm | |
COOLANT PUMP-TIGHTENING TORQUE SPECIFICATIONS
11 65 Turbocharger And Control
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 1AZ | Exhaust turbocharger H.P. to exhaust manifold | N57S | M8x22 | 25 Nm |
| 2AZ | Exhaust turbocharger L.P. to exhaust manifold | N57S | M10x25 | 40 Nm |
| 3AZ | Compressor bypass to low-pressure stage | N57S | M8 | 8 Nm |
TURBOCHARGER AND CONTROL-TIGHTENING TORQUE SPECIFICATIONS
11 52 Fan
| Type | Tightening Specification | ||
|---|---|---|---|
| 1AZ | Fan clutch on water pump Coupling nut (left-hand threads) | All | 40 Nm |
| M54 | 45 Nm | ||
| 2AZ | Fan to fan clutch | All | 10 Nm |
FAN-TIGHTENING TORQUE SPECIFICATIONS
11 53 Thermostat And Connections
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 1AZ | Thermostat housing | All | M6 | 10 Nm |
| 2AZ | Bleeder screw | All | M8 | 8 Nm |
THERMOSTAT AND CONNECTIONS-TIGHTENING TORQUE SPECIFICATIONS
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 1AZ | Thermostat housing to coolant pump | N63 | M6 | 10 Nm |
| 2AZ | Coolant line to turbocharger | N63 | M14x1.5 | 38 Nm |
| 3AZ | Coolant line to turbocharger | N63 | M6x16 | 10 Nm |
THERMOSTAT AND CONNECTIONS-TIGHTENING TORQUE SPECIFICATIONS
11 61 Air Intake Manifold
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 1AZ | Intake manifold to cylinder head | N63 | M7 | 15 Nm |
| 2AZ | Holder, intake module, to cylinder head | N63 | M6 | 10 Nm |
AIR INTAKE MANIFOLD-TIGHTENING TORQUE SPECIFICATIONS
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Exhaust manifold to turbocharger (D80 V-band clamp). | N63 | M8 | Replace V-band clamp | 20 Nm |
| 2AZ | Turbocharger to primary catalyst (D108 V-band clamp). | N63 | M8 | Replace V-band clamp | 20 Nm |
| 3AZ | Heat shield | N63 | M6 x 12 | 10 Nm | |
| 4AZ | Heat shield to crankcase, oil return cover or cylinder head. | N63 | M6 x 14 | 10 Nm | |
| 5AZ | Heat shield to crankcase. | N63 | M6 x 22 | 10 Nm | |
| 6AZ | Vacuum reservoir to crankcase and cylinder head. | N63 | M6 x 14 | 10 Nm | |
| 7AZ | Bracket, electropneumatic pressure converter, to cylinder head. | N63 | M6 x 18 | 10 Nm | |
| 8AZ | Hexagon nut (2 x) | N63 | BM6 | 10 Nm | |
| Electropneumatic pressure converter to bracket. | |||||
TURBOCHARGER AND CONTROL-TIGHTENING TORQUE SPECIFICATIONS
11 62 Exhaust Manifold
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Exhaust manifold to cylinder head Coat screw connections with CRC copper paste | All | M6 | Replace nuts | 10 Nm |
| M50/M52/M52TU/M54/M56/S52/S50 US | M7 | Replace nuts | 20 Nm | ||
| All/others | M7 | Replace nuts | 15 Nm | ||
| M10 | M8 | Upper row of stay bolts installed with bolt cement | 23 Nm | ||
| M21 | M8 | 12 Nm | |||
| Replace nuts Retighten after 2000 km Slacken nuts by a 1/4 turn | |||||
| 12 Nm | |||||
| M41/M47/M47TU/M51/M57/M57TU | M8 | Replace nuts | 20 Nm | ||
| All/others | M8 | Replace nuts | 23 Nm | ||
EXHAUST MANIFOLD-TIGHTENING TORQUE SPECIFICATIONS
| Type | Thread | Description | Tightening Specification | ||
|---|---|---|---|---|---|
| 1AZ | Exhaust manifold to turbocharger (D80 V-band clamp). | N63 | M8 | Replace V-band clamp | 20 Nm |
| 2AZ | Turbocharger to primary catalyst (D108 V-band clamp). | N63 | M8 | Replace V-band clamp | 20 Nm |
| 3AZ | Heat shield | N63 | M6 x 12 | 10 Nm | |
| 4AZ | Heat shield to crankcase, oil return cover or cylinder head. | N63 | M6 x 14 | 10 Nm | |
| 5AZ | Heat shield to crankcase. | N63 | M6 x 22 | 10 Nm | |
| 6AZ | Vacuum reservoir to crankcase and cylinder head. | N63 | M6 x 14 | 10 Nm | |
| 7AZ | Bracket, electropneumatic pressure converter, to cylinder head. | N63 | M6 x 18 | 10 Nm | |
| 8AZ | Hexagon nut (2 x) | N63 | BM6 | 10 Nm | |
| Electropneumatic pressure converter to bracket. | |||||
TURBOCHARGER AND CONTROL-TIGHTENING TORQUE SPECIFICATIONS
11 66 Vacuum Pump
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 1AZ | Vacuum pump to cylinder head (1- 4) | N63 | M6 | 10 Nm |
VACUUM PUMP-TIGHTENING TORQUE SPECIFICATIONS
11 78 Emissions Control, Control Sensor/Monitor Sensor
| Type | Thread | Tightening Specification | ||
|---|---|---|---|---|
| 1AZ | Control sensor/monitor sensor | N63 | M18 x 1.5 | 50 Nm |
| 2AZ | Bracket, oxygen sensor, to cylinder head cover | N63 | M6 | 10 Nm |
EMISSIONS CONTROL, CONTROL SENSOR/MONITOR SENSOR-TIGHTENING TORQUE SPECIFICATIONS