12 12 Spark Plugs
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Spark plugs (ungreased) | All | M12x1.25 | 23 ± 3 Nm | |
| All | M14x1.25 | 30 ± 3 Nm |
TECHNICAL DATA - SPARK PLUGS
12 14 Electronic Shift Units or Control Units
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Knock sensor | N62 / N62TU / N73 | M8-8.8 | 21 ± 1 Nm |
TECHNICAL DATA - ELECTRONIC SHIFT UNITS OR CONTROL UNITS
12 31 Alternator with Drive and Mounting Parts
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Wires to alternator | ||||
| Terminal D+ | M10 / M20 | 5 Nm | ||
| All / others | M6 | 7 Nm | ||
| Terminal B+ | S38 / B38 | 8 Nm | ||
| All / others | M8 | 13 Nm | ||
| 2AZ Pulley | All | 45 Nm | ||
| 3AZ Pulley (ribbed drive belt) | Alternator with cooling jacket | 80 Nm | ||
| All others | 70 Nm | |||
| N42, N46 Valeo | 75 Nm | |||
| N42, N46 Bosch | 65 Nm | |||
| 4AZ Rear holder | All | 3.5 Nm | ||
| 5AZ Fillister head screw for wire holder | All | 3.5 Nm | ||
| 6AZ Alternator on bearing block | M40/M42 / M43 / M44 | 43 Nm | ||
| 7AZ Alternator to crankcase | N42, N46, N62 | M8 | 21 Nm | |
| 8AZ Belt pulley (ribbed V-belt) with freewheel (Ina) fitted to Bosch and Valeo alternators | N42, N43 | 80 Nm |
TECHNICAL DATA - ALTERNATOR WITH DRIVE AND MOUNTING PARTS
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Alternator to crankcase | M10 | 38 Nm | ||
| 2AZ Threaded support sleeves | M16 x 1.5 | 3 Nm | ||
| 3AZ Belt pulley (ribbed V-belt) with freewheel (Ina) fitted to Bosch and Valeo alternators | 80 Nm |
TECHNICAL DATA - ALTERNATOR WITH DRIVE AND MOUNTING PARTS
12 32 Governor
| Type | Thread | Tightening specification | Value | |
|---|---|---|---|---|
| 1AZ Regulator switch | All | M4 | 2 Nm | |
| All | M5 | 4 Nm |
TECHNICAL DATA - GOVERNOR
12 41 Starter and Mounting Parts
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Starter motor mounting to transmission bell housing | All, except N51, N52, N52K, N53, N54 | 45 Nm | ||
| 2AZ Support to starter | All | M5 | 5 Nm | |
| 3AZ Support to crankcase | All | 47 Nm | ||
| 4AZ Electrical leads to starter | ||||
| All | M5 | 5 Nm | ||
| All | M6 | 7 Nm | ||
| All | M8 | 13 Nm | ||
| 5AZ Bolt connection, pole tube | All | M6 | 6 Nm | |
| 6AZ Heat shield to starter motor | M6 | 6 Nm |
TECHNICAL DATA - STARTER AND MOUNTING PARTS
12 41 Starter motor with mounting
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Heat shield to starter | N62TU | M6 | 6 Nm | |
| 2AZ Starter motor to transmission | N62TU | M10 | 43 Nm |
TECHNICAL DATA - STARTER MOTOR WITH MOUNTING
12 42 Starter cable
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Assembly, starter/alternator cable to alternator terminal B+ | N62TU | M8 | 21 Nm | |
| 2AZ Assembly, starter/alternator cable to starter terminal 30 | N62TU | M8 | 13 Nm | |
| 3AZ Assembly, starter/alternator cable to supply support point | N62TU | M8 | Flange nut | 15 Nm |
| 4AZ Assembly, grounding cable to engine support frame | N62TU | M8 | 21 Nm | |
| 5AZ Assembly, grounding cable to engine frame side member | N62TU | M8 | 21 Nm | |
| 6AZ Assembly, B-jump-start connection point | N62TU | M8 | Flange nut | 15 Nm |
| 7AZ Assembly, engine wiring harness to ground support point, spring strut dome | N62TU | M8 | 21 Nm | |
| 8AZ Assembly, ignition module ground to ZKH | N62TU | M5 | 5 Nm |
TECHNICAL DATA - STARTER CABLE
12 42 Wires to starter
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Battery positive terminal in/on distribution box | E32 / E34 / E31 / E36 / E46 / E87 / E90 / E85 / E86 / E81 | M8 | 20 Nm | |
| E39 / M57 | M8 | 11 Nm | ||
| E38 / M67 | M8 | 11 Nm | ||
| E46 / M47TU | M8 | 11 Nm | ||
| E60 / N62 | M8 | 15 Nm | ||
| E65 / N62 / N73 | M8 | 15 Nm | ||
| 2AZ Wiring harness on distributor | E36 / M41 | M8 | 10 Nm |
TECHNICAL DATA - WIRES TO STARTER
52 Plug connections, terminals, loose parts
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Holder, wiring harness, to cylinder head | N52 / N52K / N54 | M6x12 | 8 Nm | |
| 2AZ Cable duct to cylinder head cover | N52 / N52K / N53 / N54 | M6 | Replace screws | 3 Nm + 45 degrees |
| 3AZ Ground cable to crankcase (electr. coolant pump) | N52 / N54 / N52K / N51 / N53 | M8 | Replace screws | 8 Nm + 45 degrees |
| 4AZ Assembly: holder, monitor sensors | N54 | M6x12 | 8 Nm |
PLUG CONNECTIONS, TERMINALS, LOOSE PARTS
12 61 Oil pressure, oil temperature, oil level display
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Oil-pressure switch/oiltemperature switch | All | M12x1.5 | 27 Nm | |
| 2AZ Level switch for engine oil | N62 / N73 / M67TU | Jointing torque 2 Nm | 8.5 Nm | |
| 3AZ Oil pressure switch | N46 | M12 x 1.5 | 27 Nm | |
| 4AZ Level sensor to oil sump | N46 | M6 | 9 Nm |
TECHNICAL DATA - OIL PRESSURE, OIL TEMPERATURE, OIL LEVEL DISPLAY
12 62 Coolant Temperature
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Temperature sensor to water flange (glow time/coolant temperature gauge) | M21 | 18 Nm | ||
| M51 | 13 Nm | |||
| 2AZ Temperature switch (5.5°C / 17°C) to fuel filter/cylinder head | M21 | 18 Nm | ||
| 3AZ Coolant temperature sensor (2-pin plug-in connection) | S38 / S50 | 13 Nm | ||
| S85 | M12 / 1.52 | 13.5 Nm | ||
| All / others | 20 Nm | |||
| 4AZ Remote thermometer sensor (2- pin plug-in connection) | All | 20 Nm | ||
| Remote thermometer sensor (4- pin plug-in connection) | M62 | 16 Nm | ||
| S62 | M12 x 1.5 | 14 Nm | ||
| 5AZ Remote thermometer sensor on coolant flange | S50 | 18 Nm | ||
| 6AZ Temperature sensor - air | S38 / S50 | 13 Nm | ||
| 7AZ Temperature sensor - oil | S38 / S50 | 13 Nm |
TECHNICAL DATA - COOLANT TEMPERATURE
12 72 Senders for Control Unit
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Lever to pedal value sender | E32 / E34 / E31 / E36 | 9 Nm | ||
| 2AZ Pedal value sender to pedal console | E32 / E34 / E31 | 5 Nm |
TECHNICAL DATA - SENDERS FOR CONTROL UNIT
12 90 Control Unit Housing
| Type | Thread | Tightening specification | Measure | |
|---|---|---|---|---|
| 1AZ Assembly of upper and lower sections | E32 / E34 / E36 | 5 Nm | ||
| 2AZ Center section to body | E32 / E34 | 3 Nm | ||
| 3AZ Control unit holder in E box | E36 | 5 Nm | ||
| 4AZ Control unit box cover | E38 / E39 / E52 | 4 Nm | ||
| E46 | 6 Nm | |||
| E53 / E36/7 / E54 | 3 Nm | |||
| 5AZ Electronics box to firewall | E65 | Plastic screw | 6 Nm |
TECHNICAL DATA - CONTROL UNIT HOUSING