Home/BMW/X5/BMW X5 E53 (1999-2003)/Repair manual/Oem General Information/General Information - Special Tools - x5 (e53)
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General Information - Special Tools - x5 (e53) BMW X5 E53

Oem General Information 55 illustrations ~6388 words

00 0 010 Special tool board I complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note. Size 2 m x 1 m

Order number: 00 0 010 Special tool board I complete.

Scheme 56

Scheme 56: 00 0 010 Special tool board I complete

00 0 020 Special tool board II complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note. Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 020

Special tool board II complete

Scheme 57

Scheme 57: 00 0 020 Special tool board II complete

00 0 030 Special tool board III complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note. Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 030

Special tool board III complete

Scheme 58

Scheme 58: 00 0 030 Special tool board III complete

00 0 040 Special tool board IV complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note. Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 040

Special tool board IV complete

Consisting of

3 = 00 0 043 Hook set for films 10, 11 and 12

4 = 00 0 044 Film 10 (left)

Note. For fields A/B/C 25... 27

5 = 00 0 045 Film 11 (centre)

Note. For fields A/B/C 27/28 and 29/30

6 = 00 0 046 Film 12 (right)

Note. For fields A/B/C 30... 32

Scheme 59

Scheme 59: 00 0 040 Special tool board IV complete

00 0 050 Caption board: "SPECIAL TOOLS"

Note. With film sheet in the desired language - size 2000 mm x 215 mm

Storage location: Tool cabinet

Order number: 00 0 050

Caption board: "SPECIAL TOOLS"

Scheme 60

Scheme 60: 00 0 050 Caption board: "SPECIAL TOOLS"

00 0 060 Special tool board V complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note. Size 2 m x 1 m

Series: All models

Storage location: Tool cabinet

Order number: 00 0 060 Special tool board V complete

Consisting of

Scheme 61

Scheme 61: 00 0 060 Special tool board V complete

3 = 00 0 063 Hook set for films 13, 14 and 15

4 = 00 0 064 Film 13 (left)

Note. For fields A/B/C 33... 35

5 = 00 0 065 Film 14 (centre)

Note. For fields A/B/C 35/36 and 37/38

6 = 00 0 066 Film 15 (right)

Note. For fields A/B/C 38... 40

7 = 00 0 224 Large special tool board 2 m x 1 m

Note. This special tool board serves as the back panel of basic and mounting frames and is the basis for large fixed and moving special tool boards.

In conjunction with: Hook set and films

00 0 070 Special tool cabinet, length 6 m

Note. For accommodating large or small moving special tool boards (not contained in scope of delivery) for the entire current range of special tools. Consisting of: 1x 00 0 220 complete plus 2x 00 0 221 and 2x 00 0 224

Series: All models

Order number: 00 0 070

Special tool cabinet, length 6 m

00 0 080 Folding index

Note. Summary of tool positioning/storage locations

Storage location: Tool cabinet

SI number: 1 12 97 (202)

Order number: 00 0 080

Folding index

Scheme 62

Scheme 62: 00 0 080 Folding index

00 0 120 Cardboard box (set) for cable cabinet

Note. For storing adapter cables (cable cabinet reconditioning) 2 cardboard boxes are supplied at present: 00 0 121 = storage location Y1 00 0 122 = storage location Y2

SI number: 00 04 04 (104)

Order number: 00 0 120

Cardboard box (set) for cable cabinet

Consisting of

1 = 00 0 121 Cardboard box Y1

Note. = storage location for adapter cables

2 = 00 0 122 Cardboard box Y2

Note. = storage location for adapter cables

Scheme 63

Scheme 63: 00 0 120 Cardboard box (set) for cable cabinet

00 0 130 Special tool board VI complete

In conjunction with: 00 0 230 This board can be used in a min. 4 m long moving special tool cabinet.

Note. Storage board for older tools

Series: All models

Order number: 00 0 130

Special tool board VI complete

Scheme 64

Scheme 64: 00 0 130 Special tool board VI complete

00 0 150 Special tool cabinet

Note. To accommodate 5 special tool boards. Replaced by 1x 00 0 220 complete plus 1x 00 0 221 and 1x 00 0 224

Order number: 00 0 150

Special tool cabinet

Scheme 65

Scheme 65: 00 0 150 Special tool cabinet

00 0 170 Parts cabinet

Note. For storing removed vehicle parts

Series: All models

Storage location: Single

SI number: 8 01 94(821)

Order number: 00 0 170

Parts cabinet

Scheme 66

Scheme 66: 00 0 170 Parts cabinet

00 0 180 Cable cabinet II, complete

Note. For extended accommodation of adapter leads as well as measuring and test equipment

Series: All models

SI number: 0 02 99 (399)

Order number: 00 0 180

Cable cabinet II, complete

Scheme 67

Scheme 67: 00 0 180 Cable cabinet II, complete

Consisting of

1 = 00 0 191 Cable cabinet

Note. Not incl. contents or accessories, basic for cable cabinets I and II

2 = 00 0 182 Film sheet set II

Note. For identifying storage locations in cable cabinet II - applicable status in each case

3 = 00 0 183 Cable holder set - H

Note. For cable cabinet II only 16 guide rails each with 15 supporting loops for accommodating adapter leads - applicable status in each case

4 = 00 0 194 Cable carrier - B

Note. For accommodating engine test leads For expanding cable suspensions in cable cabinets I and II

5 = 00 0 184 CD holder

Note. For accommodating two program CDs with sleeve - Can be fitted in cable cabinets I and II

6 = 00 0 195 Swivel board frame

Note. Carrier for cable suspensions in cable cabinets I and II

7 = 00 0 186 Drawer block

Note. For cable cabinet II only

8 = 00 0 187 Holder set for test adapters

Note. For cable cabinet II only

9 = 00 0 188 Supporting loop set (optional)

Note. 20 supporting loops for cable holder - H - For expanding cable suspensions in cable cabinets I and II

10 = 00 0 199 Index

Note. For locating BMW special tools for motor-vehicle electrics in cable cabinets I and II

00 0 190 Cable cabinet I, complete

Note. With set of films and accessories - For storing adapter cables as well as measuring devices and testers

SI number: 0 02 99 (399)

Order number: 00 0 190

Cable cabinet I, complete

Scheme 68

Scheme 68: 00 0 190 Cable cabinet I, complete

Consisting of

1 = 00 0 191 Cable cabinet

Note. Without contents or accessories Basis for cable cabinets I and II

2 = 00 0 192 Set of films I

Note. For identifying storage locations in cable cabinet I - valid status in each case

3 = 00 0 193 Cable holder set - H

Note. For cable cabinet I only 24 guide rails each with 15 retaining straps for accommodating adapter leads

4 = 00 0 194 Cable carrier - B

Note. For accommodating engine test leads For extending cable suspensions in cable cabinets I and II

6 = 00 0 195 Swivel board frame

Note. Carrier of cable suspensions in cable cabinets I and II

7 = 00 0 196 Drawer block

Note. For cable cabinet I only

8 = 00 0 197 Magnet with roller

Note. For improved location and spacing of swivel boards - For retrofitting in cable cabinets I and II only

9 = 00 0 198 Compartment floor

Note. For cable cabinet I only

10 = 00 0 199 Index

Note. For finding BMW special tools for automotive electrics in cable cabinets I and II

Minimum set: Mechanical tools

Note. To hold the engine when removing and installing the front axle support, the oil sump and the transmission

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Scheme 69

Scheme 69: Minimum set: Mechanical tools

Storage location: Single

SI number: 1 14 01 (766)

Order number: 00 0 200

Cross member

Consisting of

1 = 00 0 201 Locating bridge

2 = 00 0 202 Spindle with hook

3 = 00 0 203 Extension

Note. For extending locating bridge 00 0 201 Model series: E65

4 = 00 0 204 Adapter support (2 x)

In conjunction with: 00 0 200

5 = 00 0 205 Extension

Note. Model series: R50, R53

6 = 00 0 206 Support foot (2 x)

Note. Model series: E30, E31, E32, E34, E36, Z3 6-cylinder engines only

7 = 00 0 207 Support foot (2 x)

Note. Model: Z3 / 4-cylinder engines only

8 = 00 0 208 Support foot (2 x) with rests (4 x)

Note. Model series: E38, E39, E46, E60, E65

9 = 00 0 209 Chain with hook

Note. Version as 11 0 003

10 = 00 0 451 Profile strip

Note. Model series: E85

00 0 210 Conversion kit

Note. For cable cabinet

Series: All models

Storage location: Cable cabinet

SI number: 0 02 99 (399)

Order number: 00 0 210

Conversion kit

Scheme 70

Scheme 70: 00 0 210 Conversion kit

00 0 220 Special tool cabinet, length 2 m

Note. Dimensions: (LxHxD) 2.05 m x 2.10 m x 0.65 m For extended accommodation of special tools. IMPORTANT! Use Order No. 00 1 000 to erect a complete 6 m long special tool cabinet.

SI number: 0 01 00 (549)

Order number: 00 0 220

Special tool cabinet, length 2 m

Scheme 71

Scheme 71: 00 0 220 Special tool cabinet, length 2 m

Consisting of

1 = 00 0 221 Frame with roller shutter

Note. Basic frame for erecting a separate 2 m long special tool cabinet. NOTE: If ordered individually as a mounting frame, the complete scope of delivery must already be present under Order No. 00 0 220. Overall length with a mounting frame: 4 m

In conjunction with: 00 0 225 / Not available without roller shutter for stability reasons!

2 = 00 0 222 Side panel, left

Note. Required only once for erecting the basic frame

3 = 00 0 223 Side panel, right

Note. Required only once for erecting the basic frame

4 = 00 0 224 Large special tool board 2 m x 1 m

Note. This special tool board serves as the rear panel of basic and mounting frames and is the basis for large stationary and moving special tool boards.

In conjunction with: Hook set and films

5 = 00 0 225 Roller shutter, lockable

Note. Included in scope of delivery 00 0 221. This order number is for reordering purposes only.

6 = 00 0 226 Side frame

Note. Required only once for setting up the basic frame

00 0 230 Holders and rollers

In conjunction with: Special tool boards, complete

Note. For retrofitting to a large special tool board for use in a special tool cabinet with a minimum length of 4 m.

Series: All models

Order number: 00 0 230

Holders and rollers

Consisting of

2 = 00 0 232 Holders

3 = 00 0 233 Rollers

00 0 240 Small moving special tool board without films

In conjunction with: Film and hook set

Note. For retrofitting a special tool cabinet from length of 2 m

SI number: 0 01 02 (810)

Order number: 00 0 240

Small moving special tool board without films

Scheme 72

Scheme 72: 00 0 240 Small moving special tool board without films

Consisting of

1 = 00 0 241 Small special tool board 0.65 m x 1 m

2 = 00 0 242 Castors, top

Note. For moving a small special tool board

3 = 00 0 243 Castors, bottom

Note. For moving a small special tool board

00 0 250 Shelf

Note. With retaining pins

Series: All models

SI number: 0 01 00(549)

Order number: 00 0 250

Shelf

Scheme 73

Scheme 73: 00 0 250 Shelf

00 0 260 Drawer block

Note. With 5 lockable drawers

Series: All models

SI number: 0 01 00(549)

Order number: 00 0 260

Drawer block

Scheme 74

Scheme 74: 00 0 260 Drawer block

00 0 270 Rear panel (2 pcs.)

Note. For sealing the rear panel (height 2 m x width 1 m) during free erection of a special tool cabinet.

SI number: 0 01 00(549)

Order number: 00 0 270

Rear panel (2 pcs.)

00 0 280 Film sheet and hook sets from special tool board VII

In conjunction with: 00 0 224 or appropriate number 00 0 241

Note. For retrofitting onto special tool boards. Each film with hook set is always supplied in accordance with the current status of the special tools. Up to three films can be stuck onto a large special tool board.

Order number: 00 0 280

Film sheet and hook sets from special tool board VII

Scheme 75

Scheme 75: 00 0 280 Film sheet and hook sets from special tool board VII

Consisting of

1 = 00 0 281 Film sheet and hook set

Note. For fields A/B/C - 41 and 42

2 = 00 0 282 Film sheet and hook set

Note. For fields A/B/C - 43 and 44

00 0 334 Supplementary film / hook set

Note. For mechanical tools in special tool cabinet - Engine: S62

Order number: 00 0 334

Supplementary film / hook set

00 0 335 Supplementary film / hook set

Note. For mechanical tools in special tool cabinet - Engine: S62 (Part 2)

Order number: 00 0 335

Supplementary film / hook set

00 0 336 Supplementary film / hook set

Note. For mechanical tools in special tool cabinet - Engine: M67

Order number: 00 0 336

Supplementary film / hook set

00 0 337 Supplementary film / hook set

Note. For mechanical tools in special tool cabinet - Transmission: F-transmission

Order number: 00 0 337

Supplementary film / hook set

00 0 338 Supplementary film / hook set

Note. For mechanical tools in special tool cabinet - Model series: E53

Order number: 00 0 338

Supplementary film / hook set

00 0 339 Supplementary film / hook set

Note. For mechanical tools in special tool cabinet - Special tools 24 4 137, 33 3 030, 33 3 040

Order number: 00 0 339 Supplementary film / hook set

00 0 341 Supplementary film / hook set

Note. For mechanical tools in special tool cabinet - Engine: S54

Order number: 00 0 341

Supplementary film / hook set

00 0 342 Supplementary film and hook set

Note. For mechanical tools in special tool cabinet E65 / M57TU, M67

Order number: 00 0 342

Supplementary film and hook set

00 0 343 Film and hook set

Note. For mechanical tools in special tool cabinet E65, N73

Order number: 00 0 343

Film and hook set

00 0 344 Film and hook set

Note. For mechanical tools in special tool cabinet R50, W17

Order number: 00 0 344

Film and hook set

00 0 450 Cross-member / sub-no.

Note. Reserved for consecutive sub-no. crossmember 00 0 200

SI number: 1 10 02 (907)

Order number: 00 0 450

Cross-member / sub-no.

00 1 000 Special tool cabinet, length 6 m, complete current range of equipment.

Note. Range of equipment comprises: - Base frame - Films - Hooks - 5 large special tool boards - 4 small special tool boards Accessories such as storage shelves (00 0 250), drawer blocks (00 0 260) and rear panels (00 0 270) must be ordered separately.

SI number: 1 10 04 (092)

Order number: 00 1 000

Special tool cabinet, length 6 m, complete current range of equipment.

Scheme 76

Scheme 76: 00 1 000 Special tool cabinet, length 6 m, complete current range of equipment.

00 1 010 Special tool cabinet, length 4 m and 2 m, complete current range of equipment.

Note. Consisting of tool cabinet 4 m and 2 m. All boards covered with film, hook set and folding index with list. Accessories such as storage shelves (00 0 250), drawer blocks (00 0 260) and rear panels (00 0 270) must be ordered separately.

Order number: 00 1 010

Special tool cabinet, length 4 m and 2 m, complete current range of equipment.

00 1 140 E87 film and hook set

Note. E87

Order number: 00 1 140

E87 film and hook set

Consisting of

1 = 00 1 141 Film sheet

2 = 00 1 142 Hook set

00 1 150 N 52 film and hook set

Note. N52

Order number: 00 1 150

N 52 film and hook set

Consisting of

1 = 00 1 151 Film sheet

2 = 00 1 152 Hook set

00 1 300 Tool cabinet, USA version, complete

Note. Consisting of: - Tool cabinet 4 m - All boards covered with film, USA version - including hook set - including lighting

Order number: 00 1 300

Tool cabinet, USA version, complete

Consisting of

1 = 00 1 301 2 m tool cabinet USA basic version

Note. Consisting of: - Tool cabinet 2 m - Large bright-finish board - including lighting

2 = 00 1 302 2 m tool cabinet USA add-on version

Note. Consisting of: - Tool cabinet 2 m - Large bright-finish board - including lighting

00 1 310 Tool boards, complete, USA version

Note. Consisting of: - 3 large tool boards, covered with film - including hook set - including wall mounting

Order number: 00 1 310

Tool boards, complete, USA version

00 1 320 Film set, complete, USA version

Order number: 00 1 320

Film set, complete, USA version

Consisting of

1 = 00 1 321 Film no. 1 USA version

2 = 00 1 322 Film no. 2 USA version

3 = 00 1 323 Film no. 3 USA version

4 = 00 1 324 Film no. 4 USA version

5 = 00 1 325 Film no. 5 USA version

6 = 00 1 326 Film no. 6 USA version

7 = 00 1 327 Film no. 7 USA version

8 = 00 1 328 Film no. 8 USA version

9 = 00 1 329 Film no. 9 USA version

00 1 340 Hook set, complete, for 00 1 300, USA version

Order number: 00 1 340

Hook set, complete, for 00 1 300, USA version

Consisting of

1 = 00 1 341 Hook set for film no. 1 USA-Version

2 = 00 1 342 Hook set for film no. 2 USA version

3 = 00 1 343 Hook set for film no. 3 USA version

4 = 00 1 344 Hook set for film no. 4 USA version

5 = 00 1 345 Hook set for film no. 5 USA version

6 = 00 1 346 Hook set for film no. 6 USA version

7 = 00 1 347 Hook set for film no. 7 USA version

8 = 00 1 348 Hook set for film no. 8 USA version

9 = 00 1 349 Hook set for film no. 9 USA version

00 1 450 Assembly stand

In conjunction with: All take-up supports

Note. For engines and transmissions

Series: E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, R50, R52, R53, RR1

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11, W17

SI number: 1 02 87 (721)

Order number: 00 1 450

Assembly stand

Consisting of

1 = 00 1 451 Assembly stand for 8- and 12-cylinder engines

Note. Engine: M60, M62, M70, M73

In conjunction with: 11 0 080 (for 8 cylinders) / 00 1 460 (for 12 cylinders)

2 = 00 1 452 Drip tray

3 = 00 1 453 Locating component

Note. For accommodating 4- and 6- cylinder engines and transmissions, engine: M10, M20, M30, M40, M41, M42, M43, M44, M50, M52, M52, S14, S38, S50B30, S50B32, transmission: all

In conjunction with: Mountings for engine and transmission

4 = 00 1 454 Stand with 2 wheels

Note. For accommodating 4- and 6- cylinder engines and all transmissions

Scheme 77

Scheme 77: 00 1 450 Assembly stand

00 2 030 Universal hydro-lifter basic unit

In conjunction with: 00 2 040, 23 0 040, 23 0 130, 24 0 170, 24 5 300, 25 5 350, 27 1 030, 33 4 420, 51 3 280

Note. Chassis and hydraulic jack - For removing and installing rear axle carriers and transmissions Also for convertible top take-up supports E85 and E64.

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, R50, R52, R53, RR1

SI number: 1 05 90(207)

Order number: 00 2 030

Universal hydro-lifter basic unit

Consisting of

1 = 00 2 031 Adapter for transmission brackets

Note. Model series: E30, E31, E32, E34, E36

In conjunction with: 23 0 000, 24 0 130

Scheme 78

Scheme 78: 00 2 030 Universal hydro-lifter basic unit

00 2 040 Basic take-up fixture

In conjunction with: 00 2 030, 33 3 270, 33 3 290, 33 3 300, 33 4 220, 33 4 230

Note. For removing and installing rear axle carrier, without pillar guide and lift hoist

Series: E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, RR1

Storage location: Single

SI number: 1 05 90 (207)

Order number: 00 2 040

Basic take-up fixture

Consisting of

1 = 00 2 041 Base frame

2 = 00 2 042 Take-up fixtures, side

Scheme 79

Scheme 79: 00 2 040 Basic take-up fixture

00 2 050 Torque wrench, adjustable from 1 to 36 Nm

Note. For tightening ZF selector units and for adjusting brake bands BW65

Transmission: BW 65

Order number: 00 2 050

Torque wrench, adjustable from 1 to 36 Nm

Consisting of

1 = 00 2 051 Torque wrench without socket ratchet

2 = 00 2 052 Socket ratchet

Scheme 80

Scheme 80: 00 2 050 Torque wrench, adjustable from 1 to 36 Nm

00 2 080 Hand pump

Note. For Lifetime oil filling

SI number: 1 01 98(294)

Order number: 00 2 080

Hand pump

Scheme 81

Scheme 81: 00 2 080 Hand pump

00 2 130 Torx socket T25

Note. For adjusting sunroof and releasing and tightening screws on seat panel

Series: E32, E34, E36, E38, E39, E53

SI number: 1 03 88(856)

Order number: 00 2 130

Torx socket T25

Scheme 82

Scheme 82: 00 2 130 Torx socket T25

00 2 210 Exhaust pipe cutter

Note. For V2a pipe

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, R50, R53, RR1

Storage location: A9, B9

SI number: 1 03 95(900)

Order number: 00 2 210

Exhaust pipe cutter

Scheme 83

Scheme 83: 00 2 210 Exhaust pipe cutter

00 2 240 Blind rivet tool

Note. Blind rivet tool for plastic rivets

Series: E46/2, E46/5, E46/C, E53

Storage location: C37

SI number: 1 12 03 (997)

Order number: 00 2 240

Blind rivet tool

Consisting of

1 = 00 2 241 Tool

2 = 00 2 242 Adapter

Scheme 84

Scheme 84: 00 2 240 Blind rivet tool

00 2 250 Special pliers for cable reconditioning

Note. With the market introduction of engines (N46, N52 and S85), cable 12 7 420/421 can be used for diagnosis after conditioning

SI number: 02 03 04 (106)

Order number: 00 2 250

Special pliers for cable reconditioning

Scheme 85

Scheme 85: 00 2 250 Special pliers for cable reconditioning

00 2 480 Measurement stand with clamp

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11, W17

SI number: 1 18 99(489)

Order number: 00 2 480

Measurement stand with clamp

Consisting of

1 = 00 2 481 Clamping foot

2 = 00 2 482 Clamping piece

3 = 00 2 483 Shaft

4 = 00 2 484 Shaft

Scheme 86

Scheme 86: 00 2 480 Measurement stand with clamp

In conjunction with: 00 2 500

Note. Dial can be turned at outer ring to needle zero position

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Storage location: A13

Order number: 00 2 510

Dial gauge with feeler

Scheme 87

Scheme 87: Minimum set: Mechanical tools

00 2 520 Torx sockets E10, E12, E14

Note. Replaced by Torx tool kit

Order number: 00 2 520

Torx sockets E10, E12, E14

Consisting of

1 = 00 2 521 Torx socket E10

2 = 00 2 522 Torx socket E12

3 = 00 2 523 Torx socket E14

00 2 550 Depth gauge

Note. E.g. for determining axial play of transmission shaft and basic adjustment dimension for installing bevel pinion in rear differentials

Transmission: 240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, A4S 200R, A5S 360R, A5S 390R, GS5-39DZ, diff. 188kom, diff. 220kom, diff. 225kom, diff. type G, diff. type K, diff. type M, S5D 200G, S5D 250G, S5D 260Z, S5D 280Z, S5D 310Z, S5D 320Z, S5D 390Z, S6S 420G, S6S 560G

Storage location: A12, B12

Order number: 00 2 550

Depth gauge

Scheme 88

Scheme 88: 00 2 550 Depth gauge

00 2 590 Plastigage (5)

Note. For checking bearing play on crankshaft and in big end bearings

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Order number: 00 2 590

Plastigage (5)

Scheme 89

Scheme 89: 00 2 590 Plastigage (5)

00 3 520 Valve seat turning tool in case (Hunger)

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M62VAN, M70, M73, M88, N42, N45, N46, N52, N62, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62

Order number: 00 3 520

Valve seat turning tool in case (Hunger)

Scheme 90

Scheme 90: 00 3 520 Valve seat turning tool in case (Hunger)

00 3 580 Set of valve seat milling cutters in case (Neway)

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N40, N42, N45, N46, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11, W17

Order number: 00 3 580

Set of valve seat milling cutters in case (Neway)

Scheme 91

Scheme 91: 00 3 580 Set of valve seat milling cutters in case (Neway)

00 4 210 Seat of reamers with guide cones 6, 7 and 8 mm

Note. For valve guides

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, S14, S38, S50B30, S50B32, S62

SI number: 1 05 86(604)

Order number: 00 4 210

Seat of reamers with guide cones 6, 7 and 8 mm

Scheme 92

Scheme 92: 00 4 210 Seat of reamers with guide cones 6, 7 and 8 mm

Consisting of

1 = 00 4 211 Reamer 7.1 H7

Note. Engine: S14, S38, S50, M20, M21, M40, M43, M70, M73, up to 09/92 for M42, M50, M51

1 = 00 4 212 Reamer 7.2 H7

Note. Engine: S14, S38, S50, M20, M21, M40, M43, M70, M73, up to 09/92 for M42, M50, M51

1 = 00 4 214 Reamer 8.1 H7

Note. Engine: M10, M30

1 = 00 4 215 Reamer 8.2 H7

Note. Engine: M10, M30

1 = 00 4 222 Reamer 6.2 H7

Note. Engine: M44, M52, M60, M62, as from 9/92 M42, M50, M51

1 = 00 4 221 Reamer 6.1 H7

Note. Engine: M44, M52, M60, M62, as from 9/92 M42, M50, M51

2 = 00 4 216 Mushroom-type guide 8 mm

2 = 00 4 223 Mushroom-type guide 6 mm

2 = 00 4 217 Mushroom-type guide 7 mm

00 4 420 Charger

Note. Charger for storage batteries in 00 4 400 and 00 4 410. > Input voltage 230 V / 50 Hz > Output voltage 1.65 V > Charge current miniature 4x400 mA > Charge current micro 4x300 mA

SI number: 1 01 05 (172)

Order number: 00 4 420

Charger

Scheme 93

Scheme 93: 00 4 420 Charger

Note. For withdrawing radial seals 00 5 011 for E90

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Storage location: B26

Order number: 00 5 010

Universal puller

Consisting of

1 = 00 5 011 Extractor claw (3 pieces required)

2 = 00 5 012 Guide spindle

3 = 00 5 013 Pressure spindle

4 = 00 5 014 Take-up star

Note. For taking up extractor claw

5 = 00 5 015 Thrust member

Scheme 94

Scheme 94: Minimum set: Mechanical tools

00 5 030 Special pliers for seat belt limiter

Note. Replaced by 00 5 040

Order number: 00 5 030

Special pliers for seat belt limiter

Scheme 95

Scheme 95: 00 5 030 Special pliers for seat belt limiter

00 5 040 Riveting tool

Note. For riveting seat belt limiter

Storage location: C10

SI number: 1 05 95(932)

Order number: 00 5 040

Riveting tool

Scheme 96

Scheme 96: 00 5 040 Riveting tool

In conjunction with: 11 2 030

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Storage location: B31

Order number: 00 5 500

Handle for drifts

Scheme 97

Scheme 97: Minimum set: Mechanical tools

00 7 500 Universal puller Kukko 17/K

Note. For removing bearing inner race from drive flange at rear wheel bearing

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, R50, R52, R53, RR1

Order number: 00 7 500

Universal puller Kukko 17/K

Scheme 98

Scheme 98: 00 7 500 Universal puller Kukko 17/K

Consisting of

1 = 00 7 501 Pressure spindle with bridge

2 = 00 7 502 Adjusting spindle (2 x) with knurled nuts (4 x)

3 = 00 7 503 Pressure spindle, side

4 = 00 7 504 Adjusting jaws (2 x)

5 = 00 7 505 Adjusting screws (2 x) with nuts

Note. For adjusting jaw (2 x)

6 = 00 7 506 Extension (2 x)

7 = 00 7 507 Bridge

00 8 000 Hydraulic puller tool

In conjunction with: With all previous removal/installation tools for rubber mounts

Note. For removing and installing rubber mount in rear axle carrier

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, R50, R52, R53, RR1

Storage location: Single

SI number: 1 02 99(417)

Order number: 00 8 000

Hydraulic puller tool

Consisting of

1 = 00 8 001 Hydraulic pump

2 = 00 8 002 Hydraulic hose

3 = 00 8 003 Hydraulic cylinder

00 8 004 Threaded spindle

Note. M14 x 520

00 8 005 Threaded spindle

Note. M12 x 496

00 8 006 Threaded spindle (optional)

Note. M14 x 465

00 8 007 Nut M18

00 8 008 Securing line

00 8 009 Spindle with nut

Scheme 99

Scheme 99: 00 8 000 Hydraulic puller tool

00 8 500 Universal puller Kukko 204-2

Note. For removing chain sprocket from crankshaft (M70) and for fitting differential gear shaft in rear axle differential (all engines)

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M60, M62, M70, M73, S14, S38, S50B30, S50B32

Order number: 00 8 500

Universal puller Kukko 204-2

Scheme 100

Scheme 100: 00 8 500 Universal puller Kukko 204-2

00 8 600 Hook set

Note. For reorganization and mounting of existing special tools on tool boards - NOTE: The following individual tools cannot be ordered in the set!

Series: All models

Order number: 00 8 600

Hook set

Consisting of

1 = 00 8 601 Hook No. 1

10 = 00 8 612 Hook No. 12

11 = 00 8 613 Hook No. 13

12 = 00 8 614 Hook No. 14

13 = 00 8 615 Hook No. 15

14 = 00 8 616 Hook No. 16

15 = 00 8 617 Hook No. 17

16 = 00 8 620 Hook No. 20

17 = 00 8 621 Hook No. 21

18 = 00 8 622 Hook No. 22

19 = 00 8 625 Hook No. 25

2 = 00 8 602 Hook No. 2

20 = 00 8 626 Hook No. 26

21 = 00 8 628 Hook No. 28

22 = 00 8 629 Hook No. 29

23 = 00 8 630 Hook No. 30

3 = 00 8 603 Hook No. 3

4 = 00 8 604 Hook No. 4

5 = 00 8 606 Hook No. 6

6 = 00 8 608 Hook No. 8

7 = 00 8 609 Hook No. 9

8 = 00 8 610 Hook No. 10

9 = 00 8 611 Hook No. 11

00 8 660 Magnet

Storage location: Tool cabinet

Order number: 00 8 660

Magnet

Scheme 101

Scheme 101: 00 8 660 Magnet

00 8 690 Washers and screws

Order number: 00 8 690

Washers and screws

Consisting of

1 = 00 8 691 Washers, 100 x

2 = 00 8 692 Screws, 100 x

3 = 00 8 693 Screws, 100 x

Note. For USA

4 = 00 8 694 Box 40 mm

5 = 00 8 695 Box 100 mm

6 = 00 8 696 Box 150 mm

00 9 110 Circlip pliers

Note. External circlip - With long legs, 90° angle

Series: All models

Order number: 00 9 110

Circlip pliers

Scheme 102

Scheme 102: 00 9 110 Circlip pliers

Note. For torsion angle tightening of cylinder head bolts (all engines) And reinforcement plate front axle carrier E46

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Storage location: A12

Order number: 00 9 120

Torque angle measuring dial

Scheme 103

Scheme 103: Minimum set: Mechanical tools

In conjunction with: 00 9 120

Note. For securing angle-of-rotation disk 00 9 120 to body.

Series: E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91

SI number: 1 17 04 (130)

Order number: 00 9 130

Magnet with 1/2" connection

Scheme 104

Scheme 104: Minimum set: Mechanical tools

Note. For removing and installing temperature sensor

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M60, M62, M70, M73, S14, S38, S50B30, S50B32

Storage location: B10

SI number: 1 03 89(037)

Order number: 00 9 160

Crow-foot wrench WAF 19

Scheme 105

Scheme 105: Minimum set: Mechanical tools

In conjunction with: 00 9 230

Note. For adjusting windshield wiper arms

Series: E12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E36/7, E38, E52, E53, E85, R50, R52, R53

Storage location: A14

SI number: 1 10 92 (579)

Order number: 00 9 220

Bending lever (2 x)

Consisting of

1 = 00 9 221 Bending lever (wide)

2 = 00 9 222 Counterholder (narrow)

Scheme 106

Scheme 106: Minimum set: Mechanical tools

In conjunction with: 11 4 230 and 11 7 380

Note. or tensioning timing chain

Engine: M50, M52, M52TU, M54, M56, M60, M62, M62VAN, N40, N45, N46, N52,S50B30, S50B32

Storage location: A13

SI number: 1 04 96 (049)

Order number: 00 9 250

Torsion angle wrench with flexible extension

Consisting of

1 = 00 9 251 Torque wrench

Note. Torque range 0.6... 2.0 Nm

2 = 00 9 252 Flexible extension 150 mm

Scheme 107

Scheme 107: Minimum set: Mechanical tools

00 9 290 Riveting tool

Note. Is replaced by 00 2 240!

Series: All models

Order number: 00 9 290

Riveting tool

Note. For straightening and assembly jobs on vehicle bodies, e.g. fitting trim panels, removing window weatherstrips, repairing small-scale dents, removing residual adhesive materials, measuring gap widths, levering out trim panel parts

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

SI number: 1 02 97(174)

Order number: 00 9 310

Assembly wedges (13)

Scheme 108

Scheme 108: Minimum set: Mechanical tools

Consisting of

1 = 00 9 311 Trim remover

2 = 00 9 312 Strike wedge, square

3 = 00 9 313 Striking wedge, large

4 = 00 9 314 Adjusting wedges (2 x)

5 = 00 9 315 Gap wedge

6 = 00 9 316 Sealing lip wedge

7 = 00 9 317 Trim panel wedge

8 = 00 9 318 Universal wedge

9 = 00 9 319 Striking wedge, small

10 = 00 9 321 Fishbone

11 = 00 9 322 Adhesive wedge

12 = 00 9 323 Cleaning wedge (scraper)

00 9 329 Case with insert for assembly wedges

In conjunction with: 009310

Note. For adjusting windscreen wiper arms

Series: E46, E52, E53, E60, E65, E66, E85, RR1

SI number: 1 09 99 (432)

Order number: 00 9 330

Windscreen wiper setting tool

Consisting of

1 = 00 9 331 Feeler gauge

2 = 00 9 332 Counter-holder

3 = 00 9 333 Bending lever

Scheme 109

Scheme 109: Minimum set: Mechanical tools

Note. For levering out switch block on driver's door.

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

SI number: 1 15 99 (483)

Order number: 00 9 340

Disassembly aid (2)

Consisting of

1 = 00 9 341 Disassembly aid, single

Note. Complete tool consists of 2 pieces

Scheme 110

Scheme 110: Minimum set: Mechanical tools