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Manual Transmission - Special Tools - e92/93 BMW M3 E90

Manual Trans 113 illustrations ~6247 words

23 0 000 Attachment

Note. For car jack, for removing and installing manual and automatic transmissions

Order number: 23 0 000

Attachment

Special Tool (23 0 000). Scheme 47

Scheme 47: Special Tool (23 0 000)

23 0 020 Holder

Minimum set: Mechanical tools

Note. For all three- and four-hole flanges during releasing and tightening down

Series: E38, E39, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E71, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, F01, F02

Transmission: A4S 200R, A5S 360R, A5S 390R, GA6 HP19Z, GA6 HP26Z, GA6 HP32Z, GS6-17BG, rear diff. type M, S5D 200G, S5D 250G

Storage location: A1, B1, C1

Special Tool (23 0 020). Scheme 48

Scheme 48: Special Tool (23 0 020)

Order number: 23 0 020

Holder

23 0 030 Support

Note. For Getrag transmission

Transmission: 280/5 Sport

Order number: 23 0 030

Support

Special Tool (23 0 030). Scheme 49

Scheme 49: Special Tool (23 0 030)

23 0 040 Support

In conjunction with: 00 2 030

Note. For transmissions for removal and installation. Replaced by 23 0 110.

Transmission: S6S 420G, S6S 560G

SI number: 1 05 90(207)

Order number: 23 0 040

Support

Special Tool (23 0 040). Scheme 50

Scheme 50: Special Tool (23 0 040)

Consisting of

1 = 23 0 041 Locating cage

Note. Transmission: S6S 560G

2 = 23 0 042 Support bracket

Note. Transmission: S6S 420G

23 0 050 Support

In conjunction with: 00 1 450

Note. For all 4-speed and 5-speed transmissions

Transmission: 242/4

Order number: 23 0 050

Support

Special Tool (23 0 050). Scheme 51

Scheme 51: Special Tool (23 0 050)

23 0 060 Support

In conjunction with: 00 1 450

Note. For Getrag transmission

Transmission: 245/5, 245/5 Sport

Order number: 23 0 060

Support

Special Tool (23 0 060). Scheme 52

Scheme 52: Special Tool (23 0 060)

23 0 070 Mounting bracket

In conjunction with: 00 1 450

Note. For Getrag transmission

Transmission: 265/5, 265/5 Sport

Order number: 23 0 070

Mounting bracket

Special Tool (23 0 070). Scheme 53

Scheme 53: Special Tool (23 0 070)

23 0 080 Fixture

Note. For removing 5th gear wheel

Transmission: 265/5, 265/5 Sport, 280/5 Sport

Order number: 23 0 080

Fixture

Consisting of

23 0 081 Puller jaws (2)

Special Tool (23 0 080). Scheme 54

Scheme 54: Special Tool (23 0 080)

23 0 090 Support

In conjunction with: 00 1 450

Note. For ZF and Getrag transmissions

Transmission: 240/5, 260/5, ZF S5-16

Order number: 23 0 090

Support

Special Tool (23 0 090). Scheme 55

Scheme 55: Special Tool (23 0 090)

23 0 100 Support

In conjunction with: 00 1 450

Note. For mounting transmission on assembly stand

Transmission: S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S5D 320Z

SI number: 1 07 90 (244)

Order number: 23 0 100

Support

Special Tool (23 0 100). Scheme 56

Scheme 56: Special Tool (23 0 100)

23 0 110 Support

In conjunction with: 00 2 030

Note. For removing and installing transmission.

Transmission: S6S 420G, S6S 560G

SI number: 1 02 00 (551)

Order number: 23 0 110

Support

Consisting of

Special Tool (23 0 110). Scheme 57

Scheme 57: Special Tool (23 0 110)

1 = 23 0 111 Take-up support

Note. Transmission: S6S 560G

2 = 23 0 112 Locating bracket (not shown)

Note. Transmission: S6S 420G

In conjunction with: 21 0 111 Take-up support

23 0 130 Take-up support for transmission

In conjunction with: 00 2 030

Note. For accommodating transmission during removal and installation.

Series: E39, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E83, E85, E86, E87, E90, E91, E92, E93

Transmission: GS6-17BG, GS6-37BZ, GS6-37DZ, GS6-53BZ, GS6-53DZ, GS7S47BG, S5D 280Z, S5D 320Z

SI number: 1 06 00 (575)

Special Tool (23 0 130). Scheme 58

Scheme 58: Special Tool (23 0 130)

Order number: 23 0 130

Take-up support for transmission

Consisting of

1 = 23 0 131 Basic body

2 = 23 0 132 Adjusting unit

3 = 23 0 133 Take-up support

Note. Transmission: S5D 280Z in E53

4 = 23 0 134 Take-up support

Note. Transmission: GS6-37BZ (H-transmission), GS6-17BG (i-transmission)

5 = 23 0 135 Take-up support

Note. Transmission: GS6-37BZ, GS6-53BZ SMG H-SMG

In conjunction with: 23 0 131/132, 23 0 134 (front take-up support)

6 = 23 0 136 Take-up support

Note. Transmission: GS6-53BZ, GS6-53DZ

7 = 23 0 137 Take-up support

Note. Transmission: GS6 37BZ, GS6 37DZ (H-transmission) in E87, E90.

In conjunction with: 23 0 131/132/134/136

23 0 138 Take-up support

Note. Transmission: GS6 37DZ (H-transmission) in E83/M47TU.

In conjunction with: 23 0 131/132/133

23 0 139 Take-up support

Note. Transmission: GS7S47BG in E60/S85 (M5)

In conjunction with: 23 0 131/132/133

23 0 140 Support

In conjunction with: 00 2 030

Note. For accommodating transmission during removal and installation. Transmission: F-transmission

Transmission: S5D 320Z, S5D 390Z

SI number: 1 20 98(378)

Order number: 23 0 140

Support

Special Tool (23 0 140). Scheme 59

Scheme 59: Special Tool (23 0 140)

23 0 150 Support

In conjunction with: 00 1 450

Note. For accommodating transmission on assembly stand. For ZF transmission.

Transmission: ZF S5-16

Order number: 23 0 150

Support

Special Tool (23 0 150). Scheme 60

Scheme 60: Special Tool (23 0 150)

23 0 160 Support

In conjunction with: 00 1 450

Note. For Getrag transmission

Transmission: 262/4

Order number: 23 0 160

Support

23 0 170 Support

In conjunction with: 00 1 450

Note. For mounting F-transmission on assembly stand

Transmission: S5D 390Z

SI number: 1 14 99(482)

Order number: 23 0 170

Support

Special Tool (23 0 170). Scheme 61

Scheme 61: Special Tool (23 0 170)

Consisting of

1 = 23 0 171 Basic body

2 = 23 0 172 Spindle (2)

Note. With handle

23 0 180 Impact ring with slip sleeve

Minimum set: Mechanical tools

In conjunction with: 23 2 491

Note. For driving in radial shaft seal on drive side - F transmission

Transmission: S5D 390Z

SI number: 1 14 99(482)

Order number: 23 0 180

Impact ring with slip sleeve

Special Tool (23 0 180). Scheme 62

Scheme 62: Special Tool (23 0 180)

Consisting of

1 = 23 0 181 Impact ring

2 = 23 0 182 Slip sleeve

23 0 190 Impact bush

Minimum set: Mechanical tools

Note. For driving in radial shaft seal on output side -F transmission

Transmission: S5D 280Z, S5D 320Z, S5D 390Z

Storage location: B39

SI number: 1 14 99(482)

Order number: 23 0 190

Impact bush

Special Tool (23 0 190). Scheme 63

Scheme 63: Special Tool (23 0 190)

23 0 200 Socket 41 A/F

Minimum set: Mechanical tools

Note. Long version for releasing and tightening down output flange - F-transmission

Transmission: S5D 390Z

SI number: 1 14 99(482)

Order number: 23 0 200

Socket 41 A/F

Special Tool (23 0 200). Scheme 64

Scheme 64: Special Tool (23 0 200)

23 0 210 Extractor

Minimum set: Mechanical tools

Note. For removing rotary shaft seal on selector shaft - F-transmission

Transmission: GS6-17BG, S5D 200G, S5D 250G, S5D 260Z, S5D 280Z, S5D 310Z, S5D 320Z, S5D 390Z, S6S 420G

Storage location: A12

SI number: 1 14 99 (482)

Order number: 23 0 210

Extractor

Special Tool (23 0 210). Scheme 65

Scheme 65: Special Tool (23 0 210)

Consisting of

1 = 23 0 211 Basic body

2 = 23 0 212 Spindle

23 0 220 Impact bush

Minimum set: Mechanical tools

Note. For driving in radial shaft seal on selector shaft -F transmission

Transmission: GS6-17BG, S5D 200G, S5D 250G, S5D 260Z, S5D 280Z, S5D 310Z, S5D 320Z, S5D 390Z, S6S 420G

Storage location: B15

SI number: 1 14 99 (482)

Order number: 23 0 220

Special Tool (23 0 220). Scheme 66

Scheme 66: Special Tool (23 0 220)

Impact bush

23 0 250 Holder

Minimum set: Mechanical tools

Note. Assistance in releasing and tightening down output flange

Transmission: GS5-39DZ, S5D 280Z, S5D 320Z

Storage location: B41

SI number: 1 06 00(575)

Order number: 23 0 250

Holder

Special Tool (23 0 250). Scheme 67

Scheme 67: Special Tool (23 0 250)

23 0 320 Drift

Minimum set: Mechanical tools

Note. For driving in shaft seal on drive shaft.

Series: E60, E82, E87, E90, E91, E92

Transmission: GS6-17BG

Storage location: B54

SI number: 01 06 06 (249)

Order number: 23 0 320

Drift

Special Tool (23 0 320). Scheme 68

Scheme 68: Special Tool (23 0 320)

23 0 370 Drift

Minimum set: Mechanical tools

Note. For driving in shaft seal on differential on left and right (output shaft).

Transmission: GS6-53BG, GS6-55BG

SI number: 01 23 06 (308)

Order number: 23 0 370

Drift

Special Tool (23 0 370). Scheme 69

Scheme 69: Special Tool (23 0 370)

23 0 490 Extractor

Note. For removing shaft seal

Transmission: GA6 HP19Z, GA6 HP26Z, GA6 HP32Z, GS5-39DZ, GS5-65BH, GS6-17BG, GS7S47BG, S5D 200G, S5D 250G, S5D 260Z, S5D 280Z, S5D 310Z, S5D 320Z, S5D 390Z, S6S 420G, S6S 560G

Storage location: A13, B13

SI number: 1 15 96 (106)

Order number: 23 0 490

Special Tool (23 0 490). Scheme 70

Scheme 70: Special Tool (23 0 490)

Extractor

Consisting of

1 = 23 0 491 Rod

Note. With self-tapping screw

2 = 23 0 492 Impact weight

23 1 000 Fixture

Note. For pressing-on transmission casing and deep groove ball bearing on transmission input shaft and in transmission casing

Transmission: 240/5, 242/4, 245/5, 245/5 Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 260Z

Storage location: C15, C16

Special Tool (23 1 000). Scheme 71

Scheme 71: Special Tool (23 1 000)

Order number: 23 1 000

Fixture

Consisting of

1 = 23 1 001 Sleeve

2 = 23 1 002 Dowel pin (2 x)

3 = 23 1 003 Thrust piece, long

4 = 23 1 004 Thrust piece, short

5 = 23 1 005 Handle

7 = 23 1 007 Thrust piece for Getrag transmissions

23 1 010 Fixture for removing rear section of transmission casing

Transmission: 280/5 Sport

Order number: 23 1 010

Fixture for removing rear section of transmission casing

Special Tool (23 1 010). Scheme 72

Scheme 72: Special Tool (23 1 010)

23 1 020 Fixture for removing transmission casing (front and rear section)

In conjunction with: 33 1 301

Transmission: 245/5 Sport

Storage location: C32

Order number: 23 1 020

Fixture for removing transmission casing (front and rear section)

Special Tool (23 1 020). Scheme 73

Scheme 73: Special Tool (23 1 020)

23 1 030 Drift for fitting inner bearing race on countershaft

Transmission: 245/5, 265/5

Storage location: C22

Order number: 23 1 030

Drift for fitting inner bearing race on countershaft

Special Tool (23 1 030). Scheme 74

Scheme 74: Special Tool (23 1 030)

23 1 040 Drift

Note. For mounting sliding section (5th gear) and driving water pipe out of crankcase Engine: N73

Transmission: 245/5Sport, S5D 200G, S5D 250G

Storage location: C23

Order number: 23 1 040

Drift

Special Tool (23 1 040). Scheme 75

Scheme 75: Special Tool (23 1 040)

23 1 050 Puller (Kukko)

Note. For 5th gear as well as reverse gear wheel

Transmission: 240/5, 245/5, 260/5, 265/5Sport, 280/5Sport, S5D 260Z, S5D 310Z, S5D 320Z, ZF S5-16

Order number: 23 1 050

Puller (Kukko)

Consisting of

1 = 23 1 051 Claw

Special Tool (23 1 050). Scheme 76

Scheme 76: Special Tool (23 1 050)

23 1 060 Fixture

In conjunction with: 33 1 301

Note. For removing inner bearing race - reverse gear wheel

Transmission: 245/5, 265/5 Sport

Storage location: B20

Order number: 23 1 060

Fixture

Consisting of

Special Tool (23 1 060). Scheme 77

Scheme 77: Special Tool (23 1 060)

1 = 23 1 061 Shells (2)

2 = 23 1 062 Threaded ring

3 = 23 1 063 Holding sleeve

23 1 070 Measuring ring

Note. For determining shim ring between outer bearing race and circlip of countershaft

Transmission: 245/5

Storage location: B28

Order number: 23 1 070

Measuring ring

Special Tool (23 1 070). Scheme 78

Scheme 78: Special Tool (23 1 070)

23 1 080 Drift

In conjunction with: 00 5 500

Note. For removing and installing outer bearing race in front section of transmission casing/centre section of countershaft and of ball bearing in rear section of transmission casing, input shaft

Transmission: 245/5, 265/5

Storage location: A28

Special Tool (23 1 080). Scheme 79

Scheme 79: Special Tool (23 1 080)

Order number: 23 1 080

Drift

23 1 090 Drift

In conjunction with: 00 5 500

Note. For removing and installing outer bearing race of input shaft in front section of transmission casing

Transmission: 245/5, 265/5, GS5-65BH

Storage location: A28

Order number: 23 1 090

Special Tool (23 1 090). Scheme 80

Scheme 80: Special Tool (23 1 090)

Drift

23 1 100 Puller claws

In conjunction with: 00 7 500

Note. For speedometer gear

Transmission: 245/5, 265/5, 280/5Sport

Storage location: B29

Order number: 23 1 100

Puller claws

Special Tool (23 1 100). Scheme 81

Scheme 81: Special Tool (23 1 100)

23 1 110 Drift

In conjunction with: 00 5 500

Note. For installing bearing of output shaft in rear section of transmission casing

Transmission: 245/5

Storage location: A28

Order number: 23 1 110

Drift

Special Tool (23 1 110). Scheme 82

Scheme 82: Special Tool (23 1 110)

23 1 120 Drift

In conjunction with: 00 5 500

Note. For removing outer bearing race of countershaft in centre section of transmission casing

Transmission: 240/5, 245/5, 260/5, 280/5Sport, ZF S5-16

Storage location: A29

Order number: 23 1 120

Special Tool (23 1 120). Scheme 83

Scheme 83: Special Tool (23 1 120)

Drift

23 1 130 Drift

Note. For removing bearing of input shaft and roller bearing in centre section of transmission casing

Transmission: 245/5, 280/5Sport

Storage location: A29

Order number: 23 1 130

Drift

Special Tool (23 1 130). Scheme 84

Scheme 84: Special Tool (23 1 130)

23 1 160 Drift

Note. For fitting inner bearing race and bearing sleeve on output shaft (245) - fitting slide (5th gear - 265/5) - mounting output flange - mounting bearing on countershaft (S5D 310Z) - mounting centre bearing on propeller shaft, E46

Series: E36, E38, E46, E65, E70, E81, E85, E86, E87, E90, E92, E93, F01, F02

Transmission: 242/4, 245/5, 265/5, 280/5Sport, A5S 310Z, S5D 260Z, S5D 310Z, S5D 320Z

Storage location: B17

Special Tool (23 1 160). Scheme 85

Scheme 85: Special Tool (23 1 160)

Order number: 23 1 160

Drift

23 1 170 Fixture

Note. For removing front section of transmission casing

Transmission: 265/5

Order number: 23 1 170

Fixture

Consisting of

1 = 23 1 171 Plate

2 = 23 1 172 Knurled screw (3)

Special Tool (23 1 170). Scheme 86

Scheme 86: Special Tool (23 1 170)

23 1 180 Drift

In conjunction with: 00 0 500

Note. For fitting rotary shaft seal in guide tube of clutch release mechanism

Transmission: 260/5, 265/5, 265/5Sport, 280/5Sport

Storage location: A29

Order number: 23 1 180

Drift

Special Tool (23 1 180). Scheme 87

Scheme 87: Special Tool (23 1 180)

23 1 190 Drift

In conjunction with: 00 5 500

Note. For removing and installing ball bearing of input shaft in front section of transmission casing

Transmission: 265/5, 280/5 Sport

Order number: 23 1 190

Drift

Special Tool (23 1 190). Scheme 88

Scheme 88: Special Tool (23 1 190)

23 1 200 Guide bush

In conjunction with: 23 1 210

Note. For centering wrench socket when releasing and tightening transmission output flange and input flange of rear axle differential

Transmission: 265/5

Storage location: B30

Order number: 23 1 200

Guide bush

Special Tool (23 1 200). Scheme 89

Scheme 89: Special Tool (23 1 200)

23 1 210 Wrench socket WAF 30

In conjunction with: 23 1 200 and torque wrench

Note. For releasing and tightening transmission output flange and input flange of rear axle differential

Series: E82, E87, E90, E91, E92

Transmission: 240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, GS6-17BG, S5D 200G, S5D 250G

Special Tool (23 1 210). Scheme 90

Scheme 90: Special Tool (23 1 210)

Storage location: A9

Order number: 23 1 210

Wrench socket WAF 30

23 1 220 Drift

In conjunction with: 00 5 500

Note. For removing and installing roller bearing of countershaft shaft in front section of transmission casing

Transmission: 260/5, 265/5, A5S 310Z

Storage location: A29

Order number: 23 1 220

Special Tool (23 1 220). Scheme 91

Scheme 91: Special Tool (23 1 220)

Drift

23 1 230 Spindle (2)

In conjunction with: 00 7 500

Note. For removing inner bearing race from input shaft in front section of transmission casing

Transmission: 265/5

Order number: 23 1 230

Spindle (2)

Special Tool (23 1 230). Scheme 92

Scheme 92: Special Tool (23 1 230)

23 1 240 Drift

Minimum set: Mechanical tools

Note. For fitting rotary shaft seal on gearshift shaft

Transmission: 240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S6S 420G, ZF S5-16

Storage location: A20

Order number: 23 1 240

Special Tool (23 1 240). Scheme 93

Scheme 93: Special Tool (23 1 240)

Drift

23 1 270 Drift

In conjunction with: 00 5 500

Note. For removing outer bearing race on countershaft in front section of transmission casing as well as for removing seal and needle bearing from oil pump housing (A5S 560Z)

Transmission: 240/5, 260/5, A5S 560Z

Storage location: A29

Order number: 23 1 270

Special Tool (23 1 270). Scheme 94

Scheme 94: Special Tool (23 1 270)

Drift

23 1 300 Fixture

Minimum set: Mechanical tools

In conjunction with: 23 2 150

Note. For fitting output flange on all manual and automatic transmissions, for installing deep groove ball bearing on transmission output shafts and for fitting input flange on all rear axle differentials

Series: E36, E36/2, E36/3, E36/5, E36/7, E36/C, E38, E39, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93

Special Tool (23 1 300). Scheme 95

Scheme 95: Special Tool (23 1 300)

Transmission: Rear diff. 188kom, rear diff. 220kom, rear diff. 225kom, rear diff. Type G, rear diff. Type K, rear diff. Type M, S5D 200G, S5D 250G

Storage location: C17

Order number: 23 1 300

Fixture

Consisting of

1 = 23 1 301 Adapter

2 = 23 1 302 Support disc

Note. For pressing drive flange onto rear differential

In conjunction with: 33 1 341, 23 1 300

3 = 23 1 303 Mandrel

23 1 310 Tool

Note. For fitting locking device on deflection lever

Transmission: 280/5 Sport

Order number: 23 1 310

Tool

Special Tool (23 1 310). Scheme 96

Scheme 96: Special Tool (23 1 310)

23 1 350 Puller fixture

In conjunction with: 33 1 301

Note. For rear section of transmission casing

Transmission: 265/5

Order number: 23 1 350

Puller fixture

Consisting of

1 = 23 1 351 Plate

Special Tool (23 1 350). Scheme 97

Scheme 97: Special Tool (23 1 350)

2 = 23 1 352 Screw, short (2)

3 = 23 1 353 Screw, long (2)

23 1 360 Drift

In conjunction with: 00 5 500

Note. For fitting rotary shaft seal on transmission input shaft

Transmission: 240/5, 245/5, 262/4, ZF S5-16

Storage location: A35

Order number: 23 1 360

Drift

Special Tool (23 1 360). Scheme 98

Scheme 98: Special Tool (23 1 360)

23 1 370 Drift

Note. For fitting rotary shaft seals on transmission output flanges

Transmission: 242/4, 262/4, 265/5, 265/5Sport

Storage location: B28

Order number: 23 1 370

Drift

Special Tool (23 1 370). Scheme 99

Scheme 99: Special Tool (23 1 370)

23 1 380 Drift

In conjunction with: 00 0 500

Note. For installing roller bearing of countershaft shaft in rear section of transmission casing

Transmission: 240/5, 245/5, 260/5, 280/5Sport

Storage location: B30

Order number: 23 1 380

Drift

Special Tool (23 1 380). Scheme 100

Scheme 100: Special Tool (23 1 380)

23 1 390 Drift

In conjunction with: 00 5 500

Note. For installing roller bearing of countershaft shaft in rear section of transmission casing

Transmission: 265/5, 280/5 Sport

Storage location: A29

Order number: 23 1 390

Drift

Special Tool (23 1 390). Scheme 101

Scheme 101: Special Tool (23 1 390)

23 1 400 Fixture

Note. For fitting rotary shaft seal in bush of speedometer pinion

Transmission: 242/4, 262/4

Order number: 23 1 400

Fixture

Consisting of

1 = 23 1 401 Fitting shaft

2 = 23 1 402 Radial plug

Special Tool (23 1 400). Scheme 102

Scheme 102: Special Tool (23 1 400)

3 = 23 1 403 Union sleeve

23 1 410 Drift

In conjunction with: 00 5 500

Note. For fitting ball bearing of output shaft in rear section of transmission casing and roller bearing of output shaft in centre section of transmission casing

Transmission: 260/5, 265/5

Storage location: A29

Order number: 23 1 410

Special Tool (23 1 410). Scheme 103

Scheme 103: Special Tool (23 1 410)

Drift

23 1 420 Fixture

In conjunction with: 33 1 301

Note. For removing slide (5th gear)

Transmission: 265/5

Storage location: C31

Order number: 23 1 420

Fixture

Consisting of

Special Tool (23 1 420). Scheme 104

Scheme 104: Special Tool (23 1 420)

23 1 421 Clamping screw

23 1 430 Thrust piece

Note. For fitting 5th gear wheel

Transmission: 265/5, 280/5 Sport

Storage location: A35

Order number: 23 1 430

Thrust piece

Special Tool (23 1 430). Scheme 105

Scheme 105: Special Tool (23 1 430)

23 1 440 Holding sleeve

Note. For fitting bearing bush and inner bearing race on output shaft as well as for removing bearing on output shaft (S5D 310Z)

Transmission: 265/5, 265/5Sport, 280/5Sport, S5D 310Z

Storage location: C22, C23

Order number: 23 1 440

Holding sleeve

Special Tool (23 1 440). Scheme 106

Scheme 106: Special Tool (23 1 440)

23 1 450 Guide pins (2 x)

Note. For fitting bearing bush in locking device of guide sleeve

Transmission: 245/5, 265/5

Storage location: C3

Order number: 23 1 450

Guide pins (2 x)

Special Tool (23 1 450). Scheme 107

Scheme 107: Special Tool (23 1 450)

23 1 460 Puller plate

In conjunction with: 33 1 301

Note. For front section of transmission casing

Transmission: 260/5, 280/5Sport, ZF S5-16

Storage location: A27

Order number: 23 1 460

Puller plate

Special Tool (23 1 460). Scheme 108

Scheme 108: Special Tool (23 1 460)

23 1 480 Drift

In conjunction with: 00 5 500

Note. For removing and installing deep groove ball bearing in front section of transmission casing

Transmission: 240/5, 242/4, 260/5, 280/5Sport

Storage location: A29

Order number: 23 1 480

Special Tool (23 1 480). Scheme 109

Scheme 109: Special Tool (23 1 480)

Drift

23 1 490 Fixture

Note. For removing gear wheels

Transmission: 240/5, 260/5, 280/5Sport, S5D 200G, ZF S5-16

Order number: 23 1 490

Fixture

Consisting of

23 1 491 Spacer

Special Tool (23 1 490). Scheme 110

Scheme 110: Special Tool (23 1 490)

23 2 000 Rillex ball bearing extractor 6206

Note. 9 balls with steel cage - for removing deep groove ball bearing of transmission input shaft

Order number: 23 2 000

Rillex ball bearing extractor 6206

Consisting of

1 = 23 2 001 Claw for Rillex 6206 (9 x)

2 = 23 2 002 Union sleeve

Special Tool (23 2 000). Scheme 111

Scheme 111: Special Tool (23 2 000)

3 = 23 2 003 Pressure spindle

23 2 010 Rillex ball bearing extractor 6206 E

Note. 8 balls with plastic cage - for removing deep groove ball bearing of transmission input shaft

Transmission: 242/4, 245/5Sport, 265/5

Order number: 23 2 010

Rillex ball bearing extractor 6206 E

Consisting of

1 = 23 2 011 Claw for Rillex 6206 E (8)

Special Tool (23 2 010). Scheme 112

Scheme 112: Special Tool (23 2 010)

2 = 23 2 012 Union sleeve

3 = 23 2 013 Pressure spindle

23 2 020 Rillex ball bearing extractor

Note. 7 balls - for removing deep groove ball bearing of transmission input shaft

Transmission: 245/5 Sport, 265/5 Sport

Order number: 23 2 020

Rillex ball bearing extractor

Consisting of

1 = 23 2 021 Claw for Rillex (7)

2 = 23 2 022 Union sleeve

Special Tool (23 2 020). Scheme 113

Scheme 113: Special Tool (23 2 020)

3 = 23 2 023 Pressure spindle

23 2 050 Rillex ball bearing extractor 6205

Note. For removing deep groove ball bearing of transmission countershaft and transmission output shaft

Transmission: 245/5 Sport, 262/4, 265/5 Sport

Order number: 23 2 050

Rillex ball bearing extractor 6205

Consisting of

1 = 23 2 051 Claw for Rillex 6305 (8)

Special Tool (23 2 050). Scheme 114

Scheme 114: Special Tool (23 2 050)

2 = 23 2 052 Union sleeve

3 = 23 2 053 Pressure spindle

23 2 060 Rillex ball bearing extractor 6306

Note. For removing deep groove ball bearing of input and output shaft

Transmission: 242/4, 262/4

Order number: 23 2 060

Rillex ball bearing extractor 6306

Consisting of

1 = 23 2 061 Claw for Rillex 6306 (8)

2 = 23 2 062 Union sleeve

Special Tool (23 2 060). Scheme 115

Scheme 115: Special Tool (23 2 060)

3 = 23 2 063 Pressure spindle

23 2 080 Adapter

Note. For removing guide sleeve - 2nd/3rd gear

Transmission: 260/5

Storage location: C21

Order number: 23 2 080

Adapter

Special Tool (23 2 080). Scheme 116

Scheme 116: Special Tool (23 2 080)

23 2 100 Pliers

Note. For removing and installing circlip on transmission output shaft

Transmission: 240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16

Order number: 23 2 100

Pliers

Special Tool (23 2 100). Scheme 117

Scheme 117: Special Tool (23 2 100)

23 2 150 Pressure sleeve

In conjunction with: 23 1 300

Note. For fitting deep groove ball bearing of transmission output shaft (260/5, 245/5), for fitting front tapered roller bearing on drive pinion in all rear axle differentials as well as for mounting cover of countershaft (S5D 310Z)

Transmission: 245/5Sport, 260/5, S5D 260Z, S5D 310Z, S5D 320Z

Storage location: B29

Special Tool (23 2 150). Scheme 118

Scheme 118: Special Tool (23 2 150)

Order number: 23 2 150

Pressure sleeve

Note. For rotary shaft seal in rear section of transmission housing - output shaft

Transmission: 280/5Sport, ZF S5-16

Storage location: B28

Order number: 23 2 160

Impact bush

Special Tool (23 2 150). Scheme 119

Scheme 119: Special Tool (23 2 150)

23 2 170 Fixture

Note. For tensioning transmission leaf spring

Transmission: ZF S5-16

Order number: 23 2 170

Fixture

Special Tool (23 2 170). Scheme 120

Scheme 120: Special Tool (23 2 170)

23 2 180 Guide bush

Note. For mounting front section of transmission casing on selector shaft

Transmission: ZF S5-16

Order number: 23 2 180

Guide bush

Special Tool (23 2 180). Scheme 121

Scheme 121: Special Tool (23 2 180)

23 2 200 Circlip pliers (straight)

Note. For removing and installing external circlips on transmission shafts

Transmission: 240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16

Order number: 23 2 200

Circlip pliers (straight)

Special Tool (23 2 200). Scheme 122

Scheme 122: Special Tool (23 2 200)

23 2 210 Circlip pliers (straight)

Note. For removing and installing internal circlips in transmission casings when replacing deep groove ball bearings

Transmission: 240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16

Order number: 23 2 210

Special Tool (23 2 210). Scheme 123

Scheme 123: Special Tool (23 2 210)

Circlip pliers (straight)

23 2 220 Drift

Note. For bearing of countershaft shaft in front and rear section of transmission casing

Transmission: ZF S5-16

Order number: 23 2 220

Drift

Special Tool (23 2 220). Scheme 124

Scheme 124: Special Tool (23 2 220)

23 2 230 Disc

In conjunction with: 00 7 500

Note. For removing guide sleeve from gear wheel or output shaft with toothed lock washer

Transmission: 280/5 Sport

Order number: 23 2 230

Disc

Special Tool (23 2 230). Scheme 125

Scheme 125: Special Tool (23 2 230)

23 2 250 Bracket

Note. For tensioning main shaft to countershaft

Transmission: S5D 310Z

Storage location: C20, C24

SI number: 1 07 90(244)

Order number: 23 2 250

Bracket

Special Tool (23 2 250). Scheme 126

Scheme 126: Special Tool (23 2 250)

23 2 260 Installation drift

Minimum set: Mechanical tools

Note. For fitting rotary shaft seal on selector shaft of rear section of transmission casing

Transmission: S5D 310Z

Storage location: A20

SI number: 1 07 90(244)

Order number: 23 2 260

Installation drift

Special Tool (23 2 260). Scheme 127

Scheme 127: Special Tool (23 2 260)

23 2 270 Fixture

Note. For centering selector shaft while mounting front section of transmission casing

Transmission: S5D 310Z

Storage location: C30

SI number: 1 07 90(244)

Order number: 23 2 270

Fixture

Special Tool (23 2 270). Scheme 128

Scheme 128: Special Tool (23 2 270)

23 2 280 Puller plate

In conjunction with: 33 1 301

Note. For front section of transmission casing

Transmission: S5D 310Z

Storage location: C31

SI number: 1 07 90(244)

Order number: 23 2 280

Puller plate

Special Tool (23 2 280). Scheme 129

Scheme 129: Special Tool (23 2 280)

23 2 290 Fixture

Note. For mounting front section of transmission casing

Transmission: S5D 310Z

Storage location: C18

SI number: 1 07 90(244)

Order number: 23 2 290

Fixture

Special Tool (23 2 290). Scheme 130

Scheme 130: Special Tool (23 2 290)

Consisting of

1 = 23 2 291 Base frame

2 = 23 2 292 Support

3 = 23 2 293 Ring

4 = 23 2 294 Set of shells

23 2 300 Drift

Minimum set: Mechanical tools

Note. For fitting rotary shaft seal of output shaft in rear section of transmission casing

Transmission: S5D 310Z

Storage location: B28

SI number: 1 07 90(244)

Order number: 23 2 300

Drift

Special Tool (23 2 300). Scheme 131

Scheme 131: Special Tool (23 2 300)

23 2 310 Fixture

Note. For removing 3rd and 4th gear wheel from countershaft

Transmission: S5D 310Z

Storage location: C30

SI number: 1 07 90(244)

Order number: 23 2 310

Fixture

Special Tool (23 2 310). Scheme 132

Scheme 132: Special Tool (23 2 310)

23 2 320 Socket for socket wrench WAF 36

Minimum set: Mechanical tools

Note. For loosening and tightening flanged nut

Transmission: S5D 310Z, S6S 420G, S6S 560G

Storage location: B30

SI number: 1 07 90(244)

Order number: 23 2 320

Socket for socket wrench WAF 36

Special Tool (23 2 320). Scheme 133

Scheme 133: Special Tool (23 2 320)

23 2 330 Fixture

Note. For installing complete gear train in rear section of transmission housing

Transmission: S5D 310Z

Storage location: C18

SI number: 1 07 90(244)

Order number: 23 2 330

Fixture

Special Tool (23 2 330). Scheme 134

Scheme 134: Special Tool (23 2 330)

23 2 340 Drift

Minimum set: Mechanical tools

Note. For fitting rotary shaft seal in front section of transmission casing

Transmission: S5D 310Z

Storage location: B29, C29

SI number: 1 07 90(244)

Order number: 23 2 340

Drift

Special Tool (23 2 340). Scheme 135

Scheme 135: Special Tool (23 2 340)

23 2 350 Drift

Note. For fitting sealing cover for notch pin of selector shaft

Transmission: S5D 310Z

Storage location: B14, C14

SI number: 1 07 90(244)

Order number: 23 2 350

Drift

Special Tool (23 2 350). Scheme 136

Scheme 136: Special Tool (23 2 350)

23 2 360 Drift

Note. For fitting end cover for notch pin

Transmission: S5D 310Z

Storage location: B14, C14

SI number: 1 07 90(244)

Order number: 23 2 360

Drift

Special Tool (23 2 360). Scheme 137

Scheme 137: Special Tool (23 2 360)

23 2 370 Fixture

In conjunction with: 23 1 050

Note. For removing gear train

Transmission: S5D 310Z

Storage location: C30

SI number: 1 02 91(330)

Order number: 23 2 370

Fixture

Special Tool (23 2 370). Scheme 138

Scheme 138: Special Tool (23 2 370)

23 2 380 Installation sleeve

Note. For retaining ring on input shaft

Transmission: S5D 310Z

Storage location: A5

SI number: 1 02 91(330)

Order number: 23 2 380

Installation sleeve

Special Tool (23 2 380). Scheme 139

Scheme 139: Special Tool (23 2 380)

23 2 460 Installation sleeve

Note. For retaining ring on input shaft

Transmission: S5D 200G, S5D 250G

Storage location: A6

SI number: 1 02 91(330)

Order number: 23 2 460

Installation sleeve

Special Tool (23 2 460). Scheme 140

Scheme 140: Special Tool (23 2 460)

23 2 470 Impact bush

Note. For fitting tab washer of securing nut on output flange

Transmission: S6S 420G, S6S 560G

Storage location: A25

SI number: 1 10 93(689)

Order number: 23 2 470

Impact bush

Special Tool (23 2 470). Scheme 141

Scheme 141: Special Tool (23 2 470)

23 2 480 Impact bush

Note. For installing radial seal on output shaft

Transmission: S6S 420G, S6S 560G

Storage location: A19

SI number: 1 10 93(689)

Order number: 23 2 480

Impact bush

Special Tool (23 2 480). Scheme 142

Scheme 142: Special Tool (23 2 480)

23 2 490 Impact bush and slip sleeve

Minimum set: Mechanical tools

Note. For fitting rotary shaft seal on input shaft

Transmission: GS5-65BH, S6S 420G, S6S 560G

Storage location: C29

SI number: 1 10 93(689)

Order number: 23 2 490

Impact bush and slip sleeve

Consisting of

Special Tool (23 2 490). Scheme 143

Scheme 143: Special Tool (23 2 490)

1 = 23 2 491 Impact bush

2 = 23 2 492 Slip sleeve (2-part)

23 3 010 Fixture

Note. For fitting output flange on output shaft

Transmission: S6S 420G, S6S 560G

Storage location: A26

SI number: 1 10 93(689)

Order number: 23 3 010

Fixture

Consisting of

Special Tool (23 3 010). Scheme 144

Scheme 144: Special Tool (23 3 010)

1 = 23 3 011 Adapter spindle

2 = 23 3 012 Pressure sleeve

3 = 23 3 013 Pressure nut with bearing

23 3 020 Mounting sleeve

Note. For installing gaiter of selector rod

Transmission: S6S 560G

Storage location: A14, B14

SI number: 1 10 93(689)

Order number: 23 3 020

Mounting sleeve

Special Tool (23 3 020). Scheme 145

Scheme 145: Special Tool (23 3 020)

23 3 110 Drift

Note. For driving in guide bushings for catch pins on manual transmissions.

Transmission: GS5-39DZ, S5D 280Z, S5D 320Z, S5D 390Z

SI number: 1 12 02 (918)

Order number: 23 3 110

Drift

Special Tool (23 3 110). Scheme 146

Scheme 146: Special Tool (23 3 110)

23 3 150 Set of tools

Minimum set: Mechanical tools

Note. For removing and installing shaft seal on drive shaft Transmission: GS6-37BZ/DZ (H-transmission)

Transmission: GS6-37BZ, GS6-37DZ

Storage location: B44, C44

SI number: 01 10 02 (907)

Order number: 23 3 150

Set of tools

Special Tool (23 3 150). Scheme 147

Scheme 147: Special Tool (23 3 150)

Consisting of

1 = 23 3 151 Extractor

2 = 23 3 152 Drift

23 3 160 Set of tools

Minimum set: Mechanical tools

Note. Removing and installing shaft seal on output shaft

Transmission: GS6-37BZ, GS6-51BZ

SI number: 01 10 02 (907)

Order number: 23 3 160

Set of tools

Consisting of

1 = 23 3 161 Extractor

Special Tool (23 3 160). Scheme 148

Scheme 148: Special Tool (23 3 160)

2 = 23 3 162 Drift

23 3 169 Set of tools

Minimum set: Mechanical tools

Note. Removing and installing shaft seals on output side

Transmission: GS6-37BZ

Order number: 23 3 169

Set of tools

23 3 200 Extractor

Minimum set: Mechanical tools

Note. For removing shaft seal on drive shaft

Transmission: GS6-53BZ, GS6-53DZ

Storage location: A49, A50

SI number: 1 11 04 (093)

Order number: 23 3 200

Extractor

Special Tool (23 3 200). Scheme 149

Scheme 149: Special Tool (23 3 200)

23 3 210 Extractor

Minimum set: Mechanical tools

Note. For removing shaft seal on output shaft

Transmission: GS6-53BZ, GS6-53DZ

Storage location: A50

SI number: 1 11 04 (093)

Order number: 23 3 210

Extractor

Special Tool (23 3 210). Scheme 150

Scheme 150: Special Tool (23 3 210)

23 3 220 Drift

Minimum set: Mechanical tools

Note. For driving in shaft seal on drive shaft (G-transmission)

Transmission: GS6-53BZ, GS6-53DZ

Storage location: A49

SI number: 1 11 04 (093)

Order number: 23 3 220

Drift

Special Tool (23 3 220). Scheme 151

Scheme 151: Special Tool (23 3 220)

23 3 230 Drift

Minimum set: Mechanical tools

Note. For driving in shaft seal on output shaft (G-transmission)

Transmission: GS6-53BZ, GS6-53DZ

Storage location: A49

SI number: 1 11 04 (093)

Order number: 23 3 230

Drift

Special Tool (23 3 230). Scheme 152

Scheme 152: Special Tool (23 3 230)

23 4 000 Drift set

Minimum set: Mechanical tools

In conjunction with: 00 5 500

Note. For driving shaft seal into transmission

Transmission: GS6-85BG

Storage location: A49, B84

SI number: 1 02 02(823)

Order number: 23 4 000

Drift set

Special Tool (23 4 000). Scheme 153

Scheme 153: Special Tool (23 4 000)

Consisting of

1 = 23 4 001 Drift dia. 67 mm

2 = 23 4 002 Drift dia. 53 mm

23 4 010 Removal tool

Minimum set: Mechanical tools

Note. For pressing connector out of transmission

Transmission: GS6-85BG

Storage location: B83

SI number: 1 02 02 (823)

Order number: 23 4 010

Removal tool

Special Tool (23 4 010). Scheme 154

Scheme 154: Special Tool (23 4 010)

23 4 020 Drifts

Note. For driving in bearing bushings for locking pins, 5th and reverse gears.

Transmission: GS5-39DZ, S5D 320Z

Storage location: B49

SI number: 1 03 04 (070)

Order number: 23 4 020

Drifts

Special Tool (23 4 020). Scheme 155

Scheme 155: Special Tool (23 4 020)

Consisting of

1 = 23 4 021 Drift

Note. For driving in cover caps on gear notch, 5th and reverse gears.

2 = 23 4 022 Drift

Note. For driving in bearing bushing for locking pin, 5th gear.

3 = 23 4 023 Drift

Note. For driving in bearing bushing for locking pin, reverse gear.

23 4 030 Fixture

In conjunction with: 23 4 040 Grease gun

Note. For removing and installing guide bearing (pilot bearing) in transmission input shaft.

Transmission: GS6-53DZ

SI number: 01 05 06 (248)

Order number: 23 4 030

Fixture

Special Tool (23 4 030). Scheme 156

Scheme 156: Special Tool (23 4 030)

Consisting of

1 = 23 4 031 Bridge

2 = 23 4 032 M10x120 screws with nuts (2 x)

3 = 23 4 033 Grease cartridge

4 = 23 4 034 Brass adapter

5 = 23 4 035 Pressure spindle

6 = 23 4 036 Thrust member

23 4 040 Grease gun

In conjunction with: 23 4 030

Note. For actuating cartridge 23 4 033.

Transmission: GS6-53DZ

SI number: 01 05 06 (248)

Order number: 23 4 040

Grease gun

Special Tool (23 4 040). Scheme 157

Scheme 157: Special Tool (23 4 040)

23 4 050 Universal transmission bracket

In conjunction with: 00 2 030 Hydraulic lifter

Note. Bracket for removing and installing manual and automatic transmissions for BMW and RR.

Transmission: 240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5Sport, 280/5Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 200R, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 325Z, A5S 360R, A5S 390G, A5S 390R, A5S 440Z, A5S 560Z, BW 65, GA6 HP19Z, GA6 HP26Z, GA6 HP32Z, GA6L45R, GS5-39DZ, GS6-17BG, GS6-37BZ, GS6-37DZ, GS6-53BG, GS6-53BZ, GS6-53DG, GS6-53DZ, GS7S47BG, S5D 200G, S5D 250G, S5D 260Z, S5D 280Z, S5D 310Z, S5D 320Z, S5D 390Z, S6S 420G, S6S 560G, ZF S5-16

Special Tool (23 4 050). Scheme 158

Scheme 158: Special Tool (23 4 050)

SI number: 1 07 06 (256)

Order number: 23 4 050

Universal transmission bracket

Consisting of

1 = 23 4 051 Joint

2 = 23 4 052 Base frame

3 = 23 4 053 Foam inserts (1 set = 4 pcs.)

4 = 23 4 054 Tensioning strap

5 = 23 4 055 Locator for foam material insert

23 4 150 Universal transmission bracket

In conjunction with: 00 2 030

Note. Bracket for removing and installing manual and automatic transmissions for MINI.

Transmission: GA6F21WA, GS6-53BG, GS6-55BG

SI number: 01 23 06 (308)

Order number: 23 4 150

Universal transmission bracket

Special Tool (23 4 150). Scheme 159

Scheme 159: Special Tool (23 4 150)

Consisting of

1 = 23 4 151 Joint

2 = 23 4 152 Base frame

3 = 23 4 153 Foam inserts (1 set = 4 pcs.)

4 = 23 4 154 Tensioning strap

5 = 23 4 155 Locator for foam material insert