Fuel System - Repair - e90 BMW M3 E90

00 Safety information for working on vehicles with automatic engine start-stop function (MSA)

Observe safety precautions when working on MSA vehicles

Before carrying out practical work on the engine, always ensure that the MSA functionality is deactivated so as to prevent automatic engine starting while work is being carried out in the engine compartment.

MSA function is deactivated by

Scheme 114

Scheme 115

1. Deactivate MSA by means of button (1) in passenger compartment
2. Open seat belt buckle and driver's door
3. Open engine bonnet/hood and ensure that engine hood/bonnet contact is not in workshop mode Workshop mode A = 10 mm Basic setting (engine hood/bonnet open) B = 7 mm To make sure that the engine hood/bonnet contact is at the basic setting, if necessary press the hood/bonnet contact up to the limit position before starting work and slowly release.

When working with diagnosis tools

1. Observe instructions in diagnosis tool

13 31 028 Checking fuel feed pressure (S65)

Necessary preliminary tasks

1. Connect DIS Tester
2. Read out fault memory of DME control unit
3. Switch off ignition
4. «REMOVE AIR INTAKE FILTER HOUSING»(/bmw/m3/e90-2007-2013/remont/fuel-system/#fuel-system-repair-e90__13-71-000-removing-and-installingreplacing)

Recycling

Catch and dispose of escaping fuel in a suitable container.

Observe country-specific waste-disposal regulations.

Disconnect quick-release coupling (1) from feed line (2).

Insert special tool 13 5 270 between lines (1) and (2).

Connect pressure sensor (3) of BMW DIS Tester. Or connect special tool 13 3 060 DEVICE .

Scheme 116

Measuring fuel pressure

1. Connect pressure sensor to DIS tester
2. Connect DIS tester to vehicle
3. Select Drive
4. Select Engine electronics
5. Select Fuel supply
6. Select Fuel pressure sensor
7. Read off fuel pressure

Note. The vehicle has different fuel pressures when starting and when idling.

Test pressure, REFER TO TECHNICAL DATA .

Switch off engine.

Assemble vehicle and check fuel system for leaks.

13 31... Notes on fuel pressure check (reference pressure: surrounding area)

Feature of this version with ambient pressure

The connection for the vacuum hose of the fuel pressure regulator is located between the throttle and the air cleaner or on the air cleaner.

Test precondition

The correct fuel pressure regulator is fitted.

1. Using the EPC, check whether the fuel pressure regulator suitable for the car is fitted: Connect test adapter.

Description of operation

The control function of the fuel pressure regulator must be guaranteed under all operating conditions. The fuel pump must always be able to generate a higher fuel pressure than the pressure regulated by the pressure regulator.

The injection rate is adjusted by means of the injection time; the injection time is controlled by the DME.

Description of operation: fuel return line

When the engine is at a standstill and the ignition key is in position 0, the fuel return line after the pressure regulator is at zero pressure.

Description of operation: pressure retaining function

The pressure regulator closes when the engine is at a standstill and the ignition key is in position 0. The fuel pressure in the delivery line is retained over an extended period. A non-return valve closes in the fuel pump. These measures help to retain the fuel pressure in the fuel system. Extended starting times are thus avoided.

Complaint: drive characteristic faults, lack of power

1. Run engine at idle speed and measure fuel pressure.

If the measured value is less than the nominal value - 0.2 bar

1. Line cross-sections in fuel feed are constricted or fuel filter is clogged, or
2. Fuel pump voltage supply is not O.K.: e.g. as a result of high contact resistance (corrosion) in plug connection between wiring harness and fuel pump. If the measured value is greater than the nominal value + 0.2 bar
3. Turn off engine stop and then observe measured value.
4. If measured value drops to nominal value, then line cross-sections in fuel return are constricted or clogged.
5. Check the fuel lines for kinks. If no kinks are visible
6. Replace return lines

If measured value remains too high, then pressure regulator is in all probability faulty.

Complaint: starting problems

1. Run engine briefly at idle speed and switch off.
2. Note down measured value while engine is stopped.
3. Read off measured value again after approx. 20 to 30 minutes while engine is stopped.

Special tool 13 3 010 (hose clamp) is required for the following test.

If the measured value has dropped by more than 0.5 bar

1. Start engine and wait briefly for a stable pressure increase.
2. Switch off the engine and immediately pinch off the delivery line just before the pressure gauge with the special tool 13 3 010.
3. Note down measured value
4. Read off measured value again after approx. 20 to 30 minutes while engine is stopped

If the measured value has now dropped by less than 0.5 bar, the following faults can be present

1. Fault in delivery lines
2. Fault in in-tank delivery hose
3. Faulty pressure-holding non-return valve in fuel pump

Check components. Replace faulty components.

If the measured value has dropped by more than 0.5 bar again

1. Replace pressure regulator

Note. All the fuel hoses and hose clips which were detached within the framework of the checks must be replaced. Interrogate fault memory of DME control unit. Check stored fault messages. Rectify faults. Now clear the fault memory.

13 41 100 Removing and installing/replacing supplementary air line (S65)

Necessary preliminary tasks

1. Remove «INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)
2. Partially disconnect and raise «ENGINE WIRING HARNESS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-51-001-replacing-wiring-harness)
3. Unclip holders for supplementary wiring harness

Remove idle air hose (2).

Replace clamps.

Lever idle actuator out of holder.

Scheme 117

Release screws, detach idle air line.

Remove INTAKE MANIFOLD PRESSURE SENSOR on bank 2.

Scheme 118

Before installing, check O-rings on unions and apply a light coating of grease.

Assemble engine.

Scheme 119

13 41 550 Replacing idle actuator (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit
2. Check stored fault messages
3. Switch off ignition
4. Remove «INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)
5. Partially disconnect «ENGINE WIRING HARNESS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-51-001-replacing-wiring-harness) , raise cable duct.
6. Remove «TANK VENTING VALVE»(/bmw/m3/e90-2007-2013/remont/fuel-system/#fuel-system-repair-e90__13-90-500-replacing-tank-venting)

Release air intake hose (1).

Release idle air hose (2).

Replace clamps.

Unlock plug connection and disconnect.

Carefully lever idle actuator out of holder.

Scheme 120

Assemble engine.

Note. Now clear the fault memory.

Necessary preliminary tasks

1. Remove «INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)
2. Partially disconnect and raise «ENGINE WIRING HARNESS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-51-001-replacing-wiring-harness)
3. Unclip holders for supplementary wiring harness

Remove idle air hose (2).

Replace clamps.

Lever idle actuator out of holder.

Release screws, detach idle air line.

Remove INTAKE MANIFOLD PRESSURE SENSOR on bank 2.

Before installing, check O-rings on unions and apply a light coating of grease.

Assemble engine.

13 53 240 Replacing complete injection pipe (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit; if necessary, work through test schedules
2. Switch off ignition
3. Remove «INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)

Recycling

Fuel escapes when fuel line is detached. Catch and dispose of escaping fuel.

Observe country-specific waste-disposal regulations.

Release screws (1).

Unclip fuel line (2).

Unlock plugs on fuel injectors and disconnect.

Unlock, disconnect and seal fuel line (3).

Remove injection pipe.

Seal openings for fuel injectors in throttle valve housings with special tool 11 5 210.

Scheme 121

Seal fuel hose with special tool 13 5 281.

Scheme 122

Lever out retainers (1).

Pull fuel injectors out of injection pipe.

Installation

Replace sealing rings on fuel injectors and coat with anti-friction agent.

Scheme 123

Note. Now clear the fault memory.

13 54 010 Performing throttle valve basic setting (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit.
2. Switch off ignition.
3. «REMOVE INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing) .

Scheme 124

Checking throttle valve basic setting

Gap between stop screw (1) and actuator (2) of throttle valve must be less than 0.05 mm.

To check gap, use a feeler gauge with a thickness of 0.05 mm.

Checking gap

1. Pull the pull rod of throttle valve actuator in opening direction of throttle valves.
2. Slide feeler gauge (3) between stop screw (1) and actuator (2) of throttle valve.
3. Return throttle valves slowly to stops.

When correctly adjusted, feeler gauge will jam between stop screw (1) and actuator (2) of throttle valve.

Scheme 125

Perform check on each throttle valve assembly.

Performing throttle valve basic setting

A basic setting must be performed if the gap is larger than 0.05 mm at one or more throttle valve assemblies.

Note. To perform correct throttle valve setting, it is necessary to slacken all the screw connections (3) of the actuating lever (2) with the actuating shaft (1). (Replace nuts). However, if increased play is ascertained, the corresponding cylinder bank must be reset. Do not slacken the screw connections of the actuating levers for the long pull rods. The long pull rods must not be disengaged from the actuating levers for the setting procedure.

Scheme 126

To slacken screw connection of actuating lever (1), grip screw (3) and release nut (2). (Replace nuts).

Release screw connections of actuating levers of throttle valve assemblies 1-4 and 5-8.

Scheme 127

Adjusting a throttle valve assembly

Move actuating lever (1) in direction of arrow, i.e. "close throttle valve", until actuator (2) of throttle valve rests without play on stop screw (3).

Scheme 128

Tighten down screw connection of actuating lever (1) again to actuating shaft. Observe the following instructions in so doing

1. Use nuts only once.
2. When pre-tightening screw connection (approx. 5 Nm), hold actuating lever (1) of throttle valve in direction of arrow at "close throttle valve".
3. Only turn nut and grip screw.
4. To screw down, use two open-end wrenches which are to be placed at right angles to actuating shaft. In this way, no lever action is exerted on the throttle valve mechanism; such torque would impair the quality of adjustment.
5. After pre-tightening actuating lever, actuate throttle valve several times at full load.

Scheme 129

Note. If necessary, carry out adjustment with a second person.

Adjusting throttle valve assemblies 1 - 4 and 5 - 8

The previously described procedure applies to adjusting/setting throttle valve assemblies 1 - 4 and 5 - 8.

Adjust throttle valve assemblies 1 - 4 and 5 - 8 in sequence.

After successfully completing throttle valve basic setting and checking, tighten down all screw connections of throttle valve levers to specified torque 13 54 1AZ .

Scheme 130

Note. After completing adjustment, it is necessary to check the throttle valve basic setting! If during the checking of one or more throttle valve assemblies excessively large or small play is ascertained, it will be necessary to perform the throttle valve basic setting again!

1. Complete vehicle
2. Drive
3. Engine electronics
4. Air supply
5. Throttle valves
6. Throttle valve actuator

Note. Check stored fault messages. Then clear fault memory.

13 54 544 Removing and installing/replacing left Hall sensor (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit
2. Switch off ignition
3. Remove «INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)

Unlock and disconnect plug-in contact in wiring harness (not on sensor).

Release screws and detach Hall sensor towards front.

Installation

Make sure Hall sensor is installed in correct position.

Scheme 131

Function selection

1. Complete vehicle
2. Drive
3. Engine electronics
4. Air supply
5. Throttle valves
6. Throttle valve actuator

Note. Check stored fault messages Clear fault memory

13 54 544 Removing and installing/replacing right Hall sensor (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit
2. Switch off ignition
3. Remove «INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)
4. Remove «SECONDARY-AIR PUMP»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-72-000-removing-and-installingreplacing)
5. Release and raise cable duct for engine wiring harness; for information, refer to «REMOVING ENGINE WIRING HARNESS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-51-001-replacing-wiring-harness)

Unlock and disconnect plug-in contact in wiring harness (not on sensor).

Release screws and detach Hall sensor towards front.

Installation

Make sure Hall sensor is installed in correct position.

Assemble engine.

Scheme 132

Function selection

1. Complete vehicle
2. Drive
3. Engine electronics
4. Air supply
5. Throttle valves
6. Throttle valve actuator

Note. Check stored fault messages Clear fault memory

Necessary preliminary tasks

1. Remove «INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)
2. Partially disconnect and raise «ENGINE WIRING HARNESS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-51-001-replacing-wiring-harness)
3. Unclip holders for supplementary wiring harness

Remove idle air hose (2).

Replace clamps.

Lever idle actuator out of holder.

Release screws, detach idle air line.

Remove INTAKE MANIFOLD PRESSURE SENSOR on bank 2.

Before installing, check O-rings on unions and apply a light coating of grease.

Assemble engine.

13 54 045 Removing and installing/sealing a throttle valve assembly (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit
2. Switch off ignition
3. Follow instructions on «CONNECTING AND DISCONNECTING BATTERY»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-00-instructions-for-disconnecting-and)
4. «DISCONNECT BATTERY NEGATIVE LEAD»(/bmw/m3/e90-2007-2013/remont/door-locks-anti-theft-systems/#general-electrical-system-repair-e90__61-20-900-disconnecting-and-connecting) and cover
5. «REMOVE INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)
6. Remove all «INJECTORS»(/bmw/m3/e90-2007-2013/remont/fuel-system/#fuel-system-repair-e90__13-53-240-replacing-complete-injection)
7. Release and raise cable duct for engine wiring harness; to do so, partially remove «ENGINE WIRING HARNESS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-51-001-replacing-wiring-harness) .
8. Disengage pull rods of throttle valve actuating motor.

Release all nuts of throttle valve flanges.

Release idle air hose connection.

Lift out throttle valve bank.

Scheme 133

Release idle air duct on throttle valve bank.

Scheme 134

Release all screw connections on shaft (1).

Grip screws, release nuts only. Replace screws and nuts (3).

Installation

Actuating lever (2) of throttle valve actuating motor is offset by 180° to throttle valve actuating levers.

Mounting sequence of actuating levers, bank 1

Scheme 135

1. Levers for throttle valves
2. Lever from actuator motor

Installation

Clean sealing surfaces on cylinder head.

Replace O-rings (1) on cylinder head.

Check adapter sleeves on throttle valves.

Scheme 136

Note. Assemble engine. Perform BASIC THROTTLE VALVE SETTING

13 62 540 Removing and installing/replacing throttle valve actuating motor (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit; if necessary, work through test schedules
2. Switch off ignition
3. Remove «INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)
4. Partially remove «ENGINE WIRING HARNESS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-51-001-replacing-wiring-harness)

Note. Illustration shows and description refers to the left throttle valve servomotor. The procedure is identical for the right intake duct.

Remove thrust rod (1).

Release screws.

Remove throttle valve servomotor (2).

Scheme 137

Note. Check stored fault messages. Now clear the fault memory.

13 62 531 Replacing coolant temperature sensor (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit; if necessary, work through test schedules
2. Switch off ignition
3. «REMOVE INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)

Unlock plug and remove

Remove temperature sensor.

Installation

Tightening torque, 13 62 1AZ

Scheme 138

Note. Now clear the fault memory.

13 62 511 Replacing intake air temperature sensor (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit; if necessary, work through test schedules
2. Switch off ignition

Intake air temperature sensor (1) without retaining clip.

Intake air temperature sensor (2) with large ribs for retaining clip (3).

Scheme 139

Version 1

Unlock plug and remove

Turn temperature sensor through 45° and remove.

Scheme 140

Version 2

Unlock plug and remove.

Pull off retaining clip (1).

Turn temperature sensor through 45° and remove.

Scheme 141

Note. Now clear the fault memory. Add final details to vehicle.

12 61 280 Replacing oil pressure switch (S65)

Necessary preliminary tasks

1. Switch off ignition
2. «REMOVE INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)

Unlock plug and remove

Remove oil pressure switch.

Installation

Tightening torque, 13 62 2AZ

Scheme 142

Note. Check and clear fault memory.

13 62 610 Replacing pulse generator on crankshaft/transmission (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit; if necessary, work through test schedules
2. Switch off ignition
3. «REMOVE UNDERBODY PROTECTION»(/bmw/m3/e90-2007-2013/remont/door-locks-anti-theft-systems/#body-equipment-repair-e90__51-47-490-removing-and-installingreplacing)
4. Remove «REINFORCEMENT PLATE»(/bmw/m3/e90-2007-2013/remont/axle-shafts/#front-axle-repair-e90__31-10-010-removing-and-installingreplacing)

Release screws (1).

Remove cover.

Scheme 143

Unlock connector and remove.

Release screw (1).

Remove pulse generator.

Scheme 144

Note. Now clear the fault memory. Add final details to vehicle.

13 62 604 Replacing pulse generator on left exhaust camshaft (S65)

(cylinder bank 5 to 8)

Necessary preliminary tasks

1. Read out fault memory of DME control unit; if necessary, work through test schedules
2. Switch off ignition
3. Remove «INTAKE FILTER HOUSING»(/bmw/m3/e90-2007-2013/remont/fuel-system/#fuel-system-repair-e90__13-72-001-replacing-air-filter)
4. Remove left ignition coil cover

Release plug connector (1) and pull off.

Release screw.

Remove pulse generator (2).

Installation

Aluminum screws must always be replaced.

Replace sealing ring and coat with antiseize agent.

Tightening torque, 13 62 5AZ

Scheme 145

Note. Now clear the fault memory.

13 62 601 Replacing pulse generator on left inlet camshaft (S65)

(cylinder bank 5 to 8)

Necessary preliminary tasks

1. Read out fault memory of DME control unit; if necessary, work through test schedules
2. Switch off ignition
3. Remove «INTAKE FILTER HOUSING»(/bmw/m3/e90-2007-2013/remont/fuel-system/#fuel-system-repair-e90__13-72-001-replacing-air-filter)
4. Remove left ignition coil cover

Release plug connector (1) and pull off.

Release screw.

Remove pulse generator (2).

Installation

Replace sealing ring and coat with antiseize agent.

Tightening torque, 13 62 5AZ

Scheme 146

Note. Now clear the fault memory.

13 62 605 Replacing pulse generator on right exhaust camshaft (S65)

(cylinder bank 1 to 4)

Necessary preliminary tasks

1. Read out fault memory of DME control unit; if necessary, work through test schedules
2. Switch off ignition
3. Release and raise coolant expansion tank. Do not kink hoses.
4. Remove right ignition coil cover

Release plug connector (1) and pull off.

Release screw.

Remove pulse generator (2).

Installation

Aluminum screws must always be replaced.

Replace sealing ring and coat with antiseize agent.

Tightening torque, 13 62 5AZ

Note. Now clear the fault memory.

13 62 602 Replacing pulse generator on right inlet camshaft (S65)

(cylinder bank 1 to 4)

Necessary preliminary tasks

1. Read out fault memory of DME control unit; if necessary, work through test schedules
2. Switch off ignition
3. Release and raise coolant expansion tank. Do not kink hoses.
4. Remove right ignition coil cover

Release plug connector (1) and pull off.

Release screw.

Remove pulse generator (2).

Installation

Replace sealing ring and coat with antiseize agent.

Tightening torque, 13 62 5AZ

Note. Now clear the fault memory.

13 62 607 Replacing pulse generator on transmission (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit; if necessary, work through test schedules
2. Switch off ignition
3. Remove underbody protection See «5147490 REMOVING AND INSTALLING/REPLACING FRONT UNDERBODY PROTECTION»(/bmw/m3/e90-2007-2013/remont/door-locks-anti-theft-systems/#body-equipment-repair-e90__51-47-490-removing-and-installingreplacing) or «5147491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION»(/bmw/m3/e90-2007-2013/remont/door-locks-anti-theft-systems/#body-equipment-repair-e90__51-47-491-removing-and-installingreplacing)

Unlock connector and remove.

Release screw (1).

Remove pulse generator.

Scheme 147

Note. TOP UP TRANSMISSION FLUID. Now clear the fault memory. Add final details to vehicle.

13 62 029 Replacing suction pressure sensor on air intake manifold (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit
2. Switch off ignition
3. «REMOVE INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)
4. «REMOVE SECONDARY-AIR PUMP»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-72-000-removing-and-installingreplacing)
5. Release cable duct for engine wiring harness; for information, refer to «REMOVING ENGINE WIRING HARNESS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-51-001-replacing-wiring-harness)
6. Remove idle actuator suction hose

Note. The installation location for the intake manifold pressure sensor is on the idle air duct at cylinder no. 8.

Unlock plug (1) and remove.

Release screws and pull suction pressure sensor (2) out of intake air housing.

Tightening torque 13 41 1AZ .

Scheme 148

Installation

Check sealing ring for damage, replace if necessary.

When installing, coat sealing ring with suitable antiseize agent.

Scheme 149

Note. Assemble engine. Check stored fault messages. Now clear the fault memory.

Necessary preliminary tasks

1. Remove «INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)
2. Partially disconnect and raise «ENGINE WIRING HARNESS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-51-001-replacing-wiring-harness)
3. Unclip holders for supplementary wiring harness

Remove idle air hose (2).

Replace clamps.

Lever idle actuator out of holder.

Release screws, detach idle air line.

Remove INTAKE MANIFOLD PRESSURE SENSOR on bank 2.

Before installing, check O-rings on unions and apply a light coating of grease.

Assemble engine.

13 64 541 Replacing all fuel injectors

This work step is described in the section " REMOVING COMPLETE INJECTION PIPE " .

13 71 000 Removing and installing/replacing intake filter housing (S65)

Necessary preliminary tasks

REMOVE INTAKE FILTER ELEMENT

Release screws.

Raise intake filter housing, pull out of intake duct and remove in upward direction.

Installation

Pay attention to position of spacer buffers during installation.

Scheme 150

Necessary preliminary tasks

1. Read out fault memory of DME control unit
2. Switch off ignition
3. Remove «INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)

Unlock and disconnect plug-in contact in wiring harness (not on sensor).

Release screws and detach Hall sensor towards front.

Installation

Make sure Hall sensor is installed in correct position.

Scheme 151

Function selection

1. Complete vehicle
2. Drive
3. Engine electronics
4. Air supply
5. Throttle valves
6. Throttle valve actuator

Note. Check stored fault messages Clear fault memory

Necessary preliminary tasks

1. Read out fault memory of DME control unit
2. Switch off ignition
3. Remove «INTAKE AIR MANIFOLD»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-61-050-removing-and-installing)
4. Remove «SECONDARY-AIR PUMP»(/bmw/m3/e90-2007-2013/remont/mechanical/#engine-repair-e90__11-72-000-removing-and-installingreplacing)
5. Release and raise cable duct for engine wiring harness; for information, refer to «REMOVING ENGINE WIRING HARNESS»(/bmw/m3/e90-2007-2013/remont/gauges-instrument-panels/#engine-electrical-system-repair-e90__12-51-001-replacing-wiring-harness)

Unlock and disconnect plug-in contact in wiring harness (not on sensor).

Release screws and detach Hall sensor towards front.

Installation

Make sure Hall sensor is installed in correct position.

Assemble engine.

Function selection

1. Complete vehicle
2. Drive
3. Engine electronics
4. Air supply
5. Throttle valves
6. Throttle valve actuator

Note. Check stored fault messages Clear fault memory

13 72 001 Replacing air filter element (S65)

Release screws.

Remove top section (1) of intake filter housing.

Scheme 152

Release clamp (1) for intermediate flange.

Press air filter element outwards against spring force and remove.

Assemble engine.

Scheme 153

13 90 500 Replacing tank venting valve (S65)

Necessary preliminary tasks

1. Read out fault memory of DME control unit; if necessary, work through test schedules
2. Switch off ignition
3. Remove intake air manifold

Note. The tank venting valve is fitted under the intake air manifold.

Unlock connector and remove.

Unlock hose on tank venting valve and disconnect.

Release clamp, detach hose.

Release bolt on bracket.

Remove tank venting valve.

Scheme 154

Note. Now clear the fault memory.

See also:
• 13 5 270
• REFER TO TECHNICAL DATA
• INTAKE AIR MANIFOLD
• ENGINE WIRING HARNESS
• 13 54 1AZ
• SECONDARY-AIR PUMP
• CONNECTING AND DISCONNECTING BATTERY
• DISCONNECT BATTERY NEGATIVE LEAD
• REMOVE UNDERBODY PROTECTION
• REINFORCEMENT PLATE
• 5147491 REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PROTECTION
• TOP UP TRANSMISSION FLUID.
• REMOVE AIR INTAKE FILTER HOUSING
• INTAKE MANIFOLD PRESSURE SENSOR
• TANK VENTING VALVE
• INJECTORS
• BASIC THROTTLE VALVE SETTING
• INTAKE FILTER HOUSING