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Repair manual

Body - Repair - e90 BMW M3 E90

Step-by-step instructions on "Body - Repair - e90" for BMW M3 E90 (2007–2013). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

127subsections
127articles
249illustrations

41 0 0 Contents of Body, General

1 article

41 00... Blind rivets

1 article

41 00... Bonding on painted surfaces

1 article

5.0 Hardening times

1 article

41 00... Bonding steel on steel

1 article

41 00... Corrosion protection

1 article

41 00... EMC screws

1 article

41 00... Frame alignment control dimensions, body

1 article

41 00... Gap dimensions, body

1 article

41 00... General cementing instructions

1 article

99 00... General instructions on paintwork

1 article

41 00... Grinding aluminum parts

1 article

41 00... Grinding steel parts

1 article

41 00... Handling airbags and restraint systems

1 article

41 00... Handling electrical and electronic equipment

1 article

41 00... Information/warning labels

1 article

41 00... Information on hazards

1 article

41 00... Information on metal filler

1 article

32 00... Information on replacing steering gear after accident damage

1 article

64 00 000 Information on using cleaning agent/paints (personal protection equipment)

1 article

41 00... Information on vehicle protection

1 article

41 00... Installation solution for straight shank/hexagon rivet nut

1 article

41 00... Installing a cavity acoustic baffle (expanded)

1 article

41 00... Installing a cavity acoustic baffle (not expanded)

1 article

41 00... Installing a cavity sealing with 2-component PU cavity foam

1 article

41 00... Materials science

1 article

4100... Notes on adhesive K1

1 article

Storage

1 article

Shelf life

1 article

Surface pre-treatment

1 article

Required cartridge gun

1 article

Preparing the glue cartridge

1 article

Adhesive application

1 article

Hardening time

1 article

Disposal of adhesive

1 article

4100... Notes on adhesive K2

1 article

4100... Notes on adhesive K3

1 article

2-component adhesive application

1 article

Adhesive disposal

1 article

4100... Notes on adhesive K4

1 article

4100... Notes on adhesive K5

1 article

41 00... Notes on cleaning agent R1

1 article

41 00... Notes on repairing threads

1 article

41 00... Opening adhesive bonds

1 article

41 00... Opening brazed joints

1 article

41 00... Opening riveted joints

1 article

41 00... Opening welded connections

1 article

41 00... Overview of adhesive cartridge guns

1 article

41 00... Overview of consumables (Electronic Parts Catalogue)

1 article

41 00... Position of shaped parts for cavity bulkhead

1 article

41 00... Punch rivets

1 article

41 00... Quality standard

1 article

41 00... Reinforcement plate (bonded)

1 article

41 00... Reinforcement plate with stud bolt (bonded)

1 article

41 00... Repair solution for straight shank/hexagon rivet nut

1 article

41 0 Repair techniques, repair stage 1

1 article

41 0 Repair techniques, repair stage 2

1 article

41 0 Repair techniques, repair stage 3

1 article

41 00... Repairing plastic parts

1 article

41 00... Riveting steel parts

1 article

41 00... Safety at work

1 article

00 Safety information for working on vehicles with automatic engine start-stop function (MSA)

1 article

41 00... Separating cut determination with a template

1 article

41 00... Setting blind rivet nuts and bolts

1 article

41 00... Soldering steel components

1 article

41 00... Spot-weld bonding steel parts

1 article

41 00... Stamping vehicle identification number

1 article

41 00... Straightening aluminum components in structure

1 article

41 00... Straightening aluminum parts on outer skin

1 article

41 00... Straightening steel components in the structure

1 article

41 00... Straightening steel parts

1 article

41 00... Straightening steel parts on outer skin

1 article

41 00... Use of materials in outer skin

1 article

41 00... Vehicle identification number, general

1 article

41 00... Welding and soldering steel parts

1 article

41 00... Welding in reinforcement plate (sheet steel)

1 article

41 00... Welding steel components

1 article

41 00... Working with 2-component PU cavity foam

1 article

41 00... Workshop equipment

1 article

41 14 511 Replacing complete rear left wheel arch (rear left side panel removed)

1 article

41 11 300 Replacing cover for longitudinal member with left door pillar (partial replacement B-pillar)

1 article

41 11 516 Replacing front left or right carrier support (partial replacement, front side panel removed)

1 article

41 14 021 Replacing front left wheel arch

1 article

41 11 023 Replacing front section of engine support to left wheel arch

1 article

41 11 043 Replacing front section of left engine support

1 article

Preparation of new part

1 article

41 11 028 Replacing left engine support (partial replacement before front axle)

1 article

41 35 101 Replacing left rear side panel M3

1 article

41 35 101 Replacing left rear side wall

1 article

41 14 502 Replacing rear left outer wheel arch section (rear left side panel removed)

1 article

41 11 021 Stripping operations - Replacing front left wheel arch

1 article

41 11 023 Stripping operations - Replacing front section of engine support with left wheel arch

1 article

41 11 516 Stripping operations - Replacing left carrier support

1 article

41 11 028 Stripping operations - Replacing left engine support (partial replacement before front axle)

1 article

41 12 651 Removal requirements - replacing the left luggage compartment floor (tail panel or side panel removed)

1 article

51 71... Removing and installing/replacing multifunction pan

1 article

41 12 535 Stripping operations - Replacing complete rear luggage compartment floor (tail panel removed)

1 article

41 12 535 Replacing complete rear luggage compartment floor (tail panel removed)

1 article

41 12 560 Replacing luggage compartment floor (complete with both inner wheel arch sections, tail panel removed)

1 article

41 12 590 Replacing luggage compartment floor (complete with left or right inner wheel arch section, tail panel removed)

1 article

41 12 651 Replacing luggage compartment floor, left section (Tail panel or side wall removed)

1 article

41 12 557 Stripping operations - Replacing luggage compartment floor, middle (tail panel removed)

1 article

41 12 557 Replacing luggage compartment floor, middle section (tail panel removed)

1 article

41 21 510 Replacing front left door pillar (front side panel removed)

1 article

41 31 010 Stripping operations - Replacing roof outer skin E90 (version without slide/tilt sunroof)

1 article

41 31 000 Replacing roof outer skin (normal roof)

1 article

41 31 010 Stripping operations - Replacing roof outer skin E90 (version with slide/tilt sunroof)

1 article

41 31 010 Replacing roof outer skin (version with slide/tilt sunroof)

1 article

41 33 040 Replacing front left or right side wall holder

1 article

Removal of side wall holder (variant 1)

1 article

Removal of side wall holder (variant 2)

1 article

41 33 040 Replacing front wall

1 article

41 34 041 Stripping operations - Replacing tail panel

1 article

41 34 041 Replacing complete tail panel

1 article

41 35 101 Stripping operations - Replacing rear left side panel

1 article

41 35 010 Removing and installing/replacing side panel, front left or right

1 article

41 5.... Adjust door

1 article

41 5.... Removing and installing door

1 article

41 5.... Replace door

1 article

41 51... Replacing door hinge bushing (door removed)

1 article

41 61 014 Adjusting engine compartment lid

1 article

41 61 000 Removing and installing engine compartment lid

1 article

41 62 014 Adjusting rear lid

1 article

41 62 000 Removing and installing rear lid

1 article

41 62 520 Removing and installing/replacing left or right hinge for rear lid (rear lid removed)

1 article

41 63 000 Removing and installing flap for fuel filler neck

1 article

41 63 003 Replacing cover bowl

1 article