General Electrical System - Special Tools - e92/93 BMW M3 E90

61 0 021 Fuse link FF 3.15 A/500 V

Note. For analog/digital multimeter M 2005, M 2007, M2008

Storage location: H 107

Order number: 61 0 021 Fuse link FF 3.15 A/500 V

61 0 200 Crimping set (basic tool)

Minimum set: Measuring and testing equipment

Note. Consisting of case + basic crimping tool

Series: E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E71, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, F01, R50, R52, R53, R55, R56, RR1, RR2

Scheme 1047

SI number: 02 02 05 (194)

Order number: 61 0 200 Crimping set (basic tool)

Consisting of

1 = 61 0 201 Plastic case

Note. As storage system for complete set.

2 = 61 0 202 Crimping tool

Note. Basic tool for assorted matrices (crimping insert set)

3 = 61 0 203 Allen key

Note. For securing individual matrices in crimping tool

61 0 210 Matrix LSK 8

In conjunction with: 61 0 202 (crimping tool)

Note. (crimping insert set for load current contact 8)

SI number: 02 02 05 (194)

Order number: 61 0 210 Matrix LSK 8

Scheme 1048

61 0 220 Matrix for SLK 2.8

In conjunction with: 61 0 202 (crimping tool)

Note. (crimping insert set for load contact tube 2.8)

SI number: 02 02 05 (194)

Order number: 61 0 220 Matrix for SLK 2.8

Scheme 1049

61 0 230 Stencil for contacts "DFK 40" and "MAK 8"

In conjunction with: 61 0 202 (crimping tool)

Note. For crimping contacts when replacing interior fuse box (up to model year 09/2005) and for further applications.

SI number: 02 07 05 233

Order number: 61 0 230 Stencil for contacts "DFK 40" and "MAK 8"

Scheme 1050

61 0 300 Releasing tool (complete kit)

Minimum set: Measuring and testing equipment

Note. Replaces from 09/2005 special tool 61 1 150. From 06/2006 extended by tools 61 0 325 - 61 0 331 (see ). From 02/2008 extended by 61 0 332 and 61 0 333 (see ).

Series: E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E71, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, F01, F02, R50, R52, R53, R55, R56, RR1, RR2, RR3

Scheme 1051

SI number: 2 05 05 (217)

Order number: 61 0 300 Releasing tool (complete kit)

Consisting of

1 = 61 0 301 Release tool for round contacts (diameter 1.5)

Note. Replaces from 09/2005 special tool 61 1 131

2 = 61 0 302 Replacement sleeve D=1.5

Note. Replaces from 09/2005 special tool 61 1 157

In conjunction with: 61 3 301

3 = 61 0 303 Release tool for round systems with D=2.5

Note. Replaces from 09/2005 special tool 61 1 132

4 = 61 0 304 Replacement sleeve (D=2.5)

Note. Replaces from 09/2005 special tool 61 1 156

5 = 61 0 305 Release tool for round contacts (D=3.5)

Note. Replaces from 09/2005 special tool 61 1 133

6 = 61 0 306 Replacement sleeve (D=3.5) for 61 0 305

Note. Replaces from 09/2005 special tool 61 1 155

7 = 61 0 307 Release tool for socket-side round contacts (D=1.5)

8 = 61 0 308 Replacement sleeve for special tool 61 0 307 (D=1.5)

9 = 61 0 309 Release tool for pin-side round contact (D=1.5) manufacturer: Kostal

Note. Replaces from 09/2005 special tool 61 1 139

10 = 61 0 311 Replacement sleeve for special tool 61 0 309

Note. Replaces from 09/2005 special tool 61 1 154

11 = 61 0 312 Release tool for flat spring contact with a retaining lug (1.6 mm)

Note. Replaces from 09/2005 special tool 61 1 134

12 = 61 0 313 Release tool for flat spring contacts with a snap-in pin (1.9 mm)

Note. Replaces from 09/2005 special tool 61 1 137

13 = 61 0 314 Release tool for flat spring contact with a snap-in pin (2.7 mm)

Note. Replaces from 09/2005 special tool 61 1 135

14 = 61 0 315 Release tool for flat spring contacts with double snap-in pin "Micro-Timer 2"

Note. Replaces from 09/2005 special tool 61 1 151

15 = 61 0 316 Release tool for flat spring contacts with double snap-in pin "SPT 4.8" "JPT 2.8"

Note. Replaces from 09/2005 special tool 61 1 136

16 = 61 0 317 Release tool for LSK 8

Note. Replaces from 09/2005 special tool 61 1 200

17 = 61 0 318 Release tool for "Maxi Power Timer 9.5"

Note. Replaces from 09/2005 special tool 61 1 180

19 = 61 0 321 Release tool for sensor laminated contacts with unlocking element ("SLK 2.8")

20 = 61 0 322 Release tool for mini laminated contact ("MLK 1.2 mm")

21 = 61 0 323 Release tool for flat spring contacts with a snap-in pin (MQS)

Note. Replaces from 09/2005 special tool 61 1 152

22 = 61 0 324 Release tool for secondary locking

Note. Universal tool for damage-free opening/removal of secondary locks

23 = 61 0 329 Case with foam inlay without tools

Note. Storage system for release tools from set 61 0 300

24 = 61 0 325 Release tool "JPT"

25 = 61 0 326 Release tool "MQS"

Note. For releasing all micro contacts

26 = 61 0 327 Plug-in aid

Note. For inserting contacts (0.64 - 1.2 mm) in housing

27 = 61 0 328 Plug-in aid

Note. For inserting contacts (2.8 - 4.8 mm) in housing

28 = 61 0 331 Release tool "SLK 5.8"

Note. For release "SLK 5.8 mm" contacts

29 = 61 0 332 Release tool

Note. For releasing "MQS 0.64 mm" contacts

30 = 61 0 333 Release tool

Note. For releasing "Mcon 2.8" contacts. Replaces special tool 61 0 319 from 2008.

61 1 100 Releasing kit

Minimum set: Measuring and testing equipment

Note. For releasing assorted electrical contacts on all 4-cylinder diesel engines.

Series: E46, E46/16, E46/2, E46/3, E46/5, E46/C, E60, E61, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93

SI number: 02 01 08 438

Order number: 61 1 100 Releasing kit

Scheme 1052

Consisting of

1 = 61 1 101 Case

Note. For storing release tools from set 61 1 100.

2 = 61 1 102 Release tool

Note. For releasing "MLK 1.2" contacts (connector)

3 = 61 1 103 Release tool

Note. For releasing "MLK 1.2" contacts (sleeve)

4 = 61 1 104 Release tool

Note. For releasing "SLK 2.8" mm contacts with second lock and supplementary slide

5 = 61 1 105 Release tool

Note. For releasing "SLK 5.8" mm contacts with second lock and supplementary slide

61 1 180 Removal tool

Minimum set: Mechanical tools

Note. For load current contacts

Series: All models

SI number: 20600(636)

Order number: 61 1 180 Removal tool

Scheme 1053

61 1 190 Pliers

Note. For insulation displacement connectors for repairing ribbon cables

Series: E60, E61, E63, E64, E65, E66, E67, E71, E81, E82, E83, E86, E87, E88, E90, E91, E92, F01, R50, R52, R55, R56, RR1, RR2

SI number: 1 14 01(766)

Order number: 61 1 190 Pliers

Scheme 1054

61 1 410 Set of DIS test prods

Series: E12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E39tou, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, RR1

Storage location: H 107

Order number: 61 1 410 Set of DIS test prods

Scheme 1055

Consisting of

1 = 61 1 411 Clip SAGK4-K, red

1 = 61 1 421 Clamping test probe XB/100, black

2 = 61 1 412 Clip SAGK4-K, black

3 = 61 1 413 Clip SAGK4, red

4 = 61 1 414 Clip SAGK4, black

5 = 61 1 415 Clip XDK-1033, red

6 = 61 1 416 Clip XDK-1033, black

7 = 61 1 417 Test probe SPP4-S, red

8 = 61 1 418 Test probe SPP4-S, black

9 = 61 1 419 Clamping test probe XB/100, red

61 2 240 V-adapter lead for CAS control unit

Minimum set: Measuring and testing equipment

Note. For diagnosis work on CAS control unit, see .

Series: E87, E90, E91

SI number: 02 06 05 232

Order number: 61 2 240 V-adapter lead for CAS control unit

Scheme 1056

61 2 250 V-adapter lead (rail pressure sensor)

Minimum set: Measuring and testing equipment

Note. For system check of rail pressure control for commen-rail diesel engines. Also suitable for connection to: Crank-/camshaft sensor, boost pressure sensor, particulate filter pressure sensor, swirl flap actuator, oil level sensor etc.

Series: E39, E46, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E83, E85, E86, E87, E90, E91, E92, E93

SI number: 02 01 06 283

Scheme 1057

Order number: 61 2 250 V-adapter lead (rail pressure sensor)

61 2 320 Auxiliary cable for junction box

Minimum set: Measuring and testing equipment

In conjunction with: When using adapter cable 61 2 330 in conjunction with test box 61 4 390 or 61 4 380 (A)

Note. Required for powering electronic control unit when testing with cable 61 2 330 (23-pin)

Series: E87, E90, E91

SI number: 2 05 04 (120)

Order number: 61 2 320 Auxiliary cable for junction box

Scheme 1058

61 2 330 Adapter lead, junction box

Minimum set: Measuring and testing equipment

In conjunction with: Cable 61 2 320 and test box 61 4 390 or 61 4 380 (A)

Note. Cable 61 2 320 (47-pin) is required for powering electronic control unit

Series: E87, E90, E91

SI number: 2 05 04 (120)

Order number: 61 2 330 Adapter lead, junction box

Scheme 1059

61 2 340 Adapter lead FRM (footwell module)

Minimum set: Measuring and testing equipment

In conjunction with: Test box 61 4 390 or 61 4 380 (A)

Note. 51-pin FRM (located on driver's side)

Series: E87, E90, E91

SI number: 2 05 04 (120)

Order number: 61 2 340 Adapter lead FRM (footwell module)

Scheme 1060

61 2 350 Adapter lead

Minimum set: Measuring and testing equipment

Series: E87, E90, E91

SI number: 2 05 04 (120)

Order number: 61 2 350 Adapter lead

Scheme 1061

61 2 360 Adapter cable for doors

Minimum set: Measuring and testing equipment

In conjunction with: with test box 61 4 390 or 61 4 380 (A)

Note. 36-pin

Series: E87, E90, E91

SI number: 2 05 04 (120)

Order number: 61 2 360 Adapter cable for doors

Scheme 1062

61 2 370 Adapter cable SZL (steering column switch cluster)

Minimum set: Measuring and testing equipment

Note. 6-pin

Series: E87, E90, E91

SI number: 2 05 04 (120)

Order number: 61 2 370 Adapter cable SZL (steering column switch cluster)

Scheme 1063

61 2 380 Adapter cable (headlights)

Minimum set: Measuring and testing equipment

Note. 12-pin

Series: E87, E90, E91

SI number: 2 05 04 (120)

Order number: 61 2 380 Adapter cable (headlights)

Scheme 1064

61 2 390 V-adapter lead 3-pin

Minimum set: Measuring and testing equipment

Series: E87, E90, E91

SI number: 2 05 04 (120)

Order number: 61 2 390 V-adapter lead 3-pin

Scheme 1065

61 2 430 Adapter cable for PL2 heater (14-pin)

Minimum set: Measuring and testing equipment

In conjunction with: with test box 61 4 390

Note. Ribbon cable

Series: E87, E90, E91

SI number: 2 05 04 (120)

Order number: 61 2 430 Adapter cable for PL2 heater (14-pin)

Scheme 1066

61 2 440 System connecting cable (country-specific)

Note. System connecting cable for battery trickle charger 61 2 410

Order number: 61 2 440 System connecting cable (country-specific)

Consisting of

1 = 61 2 441 System connecting cable (country-specific)

Note. Algeria/Armenia/Belarus/Belgium/Brazil/Denmark/Dubai/Egypt/Finland/France/Germany/Greece/Korea/Luxembourg/Martinique/Morocco/Norway/Saudi Arabia/Sweden/Spain and others

2 = 61 2 442 System connecting cable (country-specific)

Note. Australia/New Zealand

3 = 61 2 443 System connecting cable (country-specific)

Note. Italy

4 = 61 2 444 System connecting cable (country-specific)

Note. Bahrain/Brunei Dar es Salaam/England/Hong Kong/India/Kuwait/Nigeria/Northern Ireland/Oman/Qatar/Singapore/Sri Lanka (Ceylon)

5 = 61 2 445 System connecting cable (country-specific)

Note. Switzerland

6 = 61 2 446 System connecting cable (country-specific)

Note. Argentina/Barbados/Canada/China/Guam/Honduras/Jamaica/Mexico/Panama/Philippines/Tahiti/Taiwan/USA

7 = 61 2 447 System connecting cable (country-specific)

Note. Japan

61 2 470 V-adapter lead 4-pin

Minimum set: Measuring and testing equipment

Note. 1st use: On engines with electric coolant pump (e.g. N52). 2nd use: On active front steering (AFS).

Series: E60, E61, E63, E64, E90, E91

SI number: 02 01 05 186

Order 61 2 470 number: V-adapter lead 4-pin

Scheme 1067

61 3 140 Adapter lead, 38-pin

Minimum set: Measuring and testing equipment

Note. For diagnosis work on DSC

SI number: 02 06 08 475

Order number: 61 3 140 Adapter lead, 38-pin

Scheme 1068

61 4 300 Adapter lead for OBD socket

Note. For connecting diagnosis system to OBD socket from 06/2000.

Storage location: Single

SI number: 2 04 00 (561)

Order number: 61 4 300 Adapter lead for OBD socket

Scheme 1069

61 4 320 Crimping set with pliers

Minimum set: Measuring and testing equipment

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E71, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, F01, R50, R52, R53, R55, R56, RR1, RR2, RR3

Scheme 1070

SI number: 1 14 01(766)

Order number: 61 4 320 Crimping set with pliers

Consisting of

1 = 61 4 321 Pliers without crimping head

2 = 61 4 322 Crimping head

Note. For stripping insulation and cutting fibre optic cable to length

3 = 61 4 323 Crimping head

Note. For crimping fibre optic cable contacts

4 = 61 4 324 Crimping head

Note. For crimping MQS contacts

5 = 61 4 325 Crimping head

Note. For crimping MPQ contacts

6 = 61 4 326 Substitute blade

Note. For face-cutting fibre optic cables

7 = 61 4 327 Substitute blade

Note. With tool for replacing blade in cable stripping unit. Must be ordered separately, not included in 61 4 320 delivery specification!

8 = 61 4 328 Universal crimping head

In conjunction with: in conjunction with 61 4 321

61 4 360 Adapter cable, 19-pin (electric seat)

Minimum set: Measuring and testing equipment

Note. In repair and test work the seat can also be tested outside the vehicle by means of this adapter cable.

Series: E81, E82, E87, E90, E91, E92, E93, RR2

SI number: 02 01 05 186

Order number: 61 4 360 Adapter cable, 19-pin (electric seat)

Scheme 1071

61 4 370 V-adapter lead (2-pin), zero-coded

Minimum set: Measuring and testing equipment

Note. Can be used on different plug housings in engine wiring harness (e.g. from Kostal - "SLK 2.8", Tyco - "Junior-Power-Timer" or Bosch) with different codings.

Series: E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

Scheme 1072

SI number: 02 01 05 186

Order number: 61 4 370 V-adapter lead (2-pin), zero-coded

61 4 380 Measuring box, 105-pin, complete

Minimum set: Measuring and testing equipment

Note. For connecting all adapter cables with 61- to 105-pin plug connections

Series: E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, F01, R50, R52, R53, R55, R56, RR1, RR2, RR3

Scheme 1073

Storage location: G 110, S 205, U 202, U 205

SI number: 2 04 01(710)

Order number: 61 4 380 Measuring box, 105-pin, complete

Consisting of

1 = 61 4 381 Measuring box, 105-pin

Note. Without accessories

2 = 61 4 382 Test lead, black

Note. 2 mm system, lead length: 750 mm

3 = 61 4 383 Test lead, red

Note. 2 mm system, lead length: 750 mm

4 = 61 4 384 Test lead set

Note. 2/4 mm system, lead length: 200 mm

5 = 61 4 385 Earth/ground cable

Note. For shield pick-off, lead length: 1.5 m

61 4 390 Measuring box, 60-pin

Minimum set: Measuring and testing equipment

Note. For connecting all adapter cables with 27- to 60-pin plug connections

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, F01, R50, R52, R53, R55, R56, RR1, RR2, RR3

Scheme 1074

Storage location: T 210

SI number: 2 02 98(308)

Order number: 61 4 390 Measuring box, 60-pin

61 6 060 Universal wiper arm puller

Minimum set: Mechanical tools

Note. For removing windscreen wiper arm from drive shaft

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E71, E81, E82, E83, E85, E86, E87, E88, E90, E91, RR1, RR2

Scheme 1075

Storage location: B7

SI number: 1 10 99 (433)

Order number: 61 6 060 Universal wiper arm puller

Consisting of

1 = 61 6 061 Basic body

2 = 61 6 062 Claw, left/right

3 = 61 6 063 Spindle

4 = 61 6 064 Thrust piece

61 6 100 Angle measuring instrument

Minimum set: Mechanical tools

Note. For measuring contact/approach angle of wiper blades to window (angle when setting wiper arms)

Series: E36, E39, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E71, E81, E82, E83, E85, E86, E87, E88, E90, E91, E92, E93, F01, F02, R50, R52, R53, R55, R56, RR1, RR2, RR3

Storage location: A54

SI number: 1 21 05 220

Scheme 1076

Order number: 61 6 100 Angle measuring instrument

61 6 210 Wiper arm puller

Minimum set: Mechanical tools

Series: E52, E53, E60, E61, E63, E64, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53

SI number: 1 01 05 (172)

Order number: 61 6 210 Wiper arm puller

Scheme 1077

61 8 081 Additions to repair kit I

Note. Order through BMW EPC (Electronic Parts Catalogue)

Storage location: K 108

Order number: 61 8 081 Additions to repair kit I

61 8 082 Additions to repair kit II

Note. Order through BMW EPC (Electronic Parts Catalogue)

Storage location: K 108

Order number: 61 8 082 Additions to repair kit II

61 8 083 Additions to repair kit III

Note. Order through BMW EPC (Electronic Parts Catalogue)

Storage location: K 108

Order number: 61 8 083 Additions to repair kit III

61 9 040 Set of tools for repair kit IV

Series: E12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E46, E52, E53, E60, E61, E63, E64, E65, E83, E85, E87, E90, E91, E92, R50, R52, R53

Storage location: K 108

SI number: 2 02 92(505)

Order number: 61 9 040 Set of tools for repair kit IV

Scheme 1078

Consisting of

1 = 61 9 041 Hand pliers without crimper

2 = 61 9 042 Crimper

Note. For crimping butt connectors and contact sleeves for strip connectors

3 = 61 9 043 Cable stripper with wire cutter

4 = 61 9 044 Crimper

Note. For crimping antenna connector (antenna cable/radio plug connection)

61 9 045 Female die

In conjunction with: 61 9 041 Crimping tool

Note. For crimping 2.5 mm (dia.) sleeves

Order number: 61 9 045 Female die