General Electrical System - Special Tools - e90 BMW M3 E90

Adapter cable Minimum set: Measuring and testing equipment MP

Note. (Adapter cable for PL2 heater, 14-pin) Ribbon cable

SI number

02 05 04 (120)

Scheme 1119

Note. (Adapter cable for doors) 36-pin

02 05 04 (120)

Scheme 1120

Note. (Adapter cable, 19-pin (electric seat)) In repair and test work the seat can also be tested outside the vehicle by means of this adapter cable.

02 01 05 (186)

Scheme 1121

Note. (Adapter cable (headlight)) 12-pin

02 05 04 (120)

Scheme 1122

Note. (V adapter cable, 3-pin) For diagnosis work, e.g. PDC, VANOS etc. Conversion of adapter cable and supply after 02/2007, see Service Information 02 01 07 338.

02 05 04 (120)

Scheme 1123

Note. (V-adapter cable 4-pin) 1st application: On engines with electric coolant pump (e.g. N52). 2nd application: On active steering (AFS steering). 3rd application: Diagnosis on hot-film air-mass meter. Modification instructions for cable 02/2009, see SI 020109520.

02 01 05 (186)

Scheme 1124

Note. Adapter cable SZL (steering column switch cluster), 6-pin

02 05 04 (120)

Scheme 1125

Note. (Junction box adapter cable) Cable 61 2 320, 47-pin, required for powering electronic control unit

02 05 04 (120)

Scheme 1126

Note. (V adapter cable for CAS control unit) For diagnosis work on CAS control unit, see BMW diagnosis instruction.

02 06 05 (232)

Scheme 1127

Note. (Adapter cable FRM (footwell module)) 51-pin FRM (located on the driver's side)

02 05 04 (120)

Scheme 1128

Adapter cable MP

Note. (Adapter cable for diagnostic socket) To connect diagnosis system to diagnostic socket from 06/2000.

02 04 00 (561)

Scheme 1129

Note. 94-pin V adapter cable For diagnosis of engine control unit DDE 7.01 --> BMW and MINI.

02 05 10 (671)

Scheme 1130

Note. (V adapter cable (2-pin) zero-coded) Can be used on different plug housings in engine wiring harness (e.g. from Kostal - "SLK 2.8", Tyco - "Junior-Power-Timer" or Bosch) with different codings.

02 01 05 (186)

Scheme 1131

Note. (V adapter cable (rail pressure sensor)) For system check of rail pressure control for common-rail diesel engines. Also suitable for connection to: Crank-/camshaft sensor, boost pressure sensor, particulate filter pressure sensor, swirl-flap actuator, oil-level switch, etc.

02 01 06 (283)

Scheme 1132

Note. 4-pin special tool 61 2 350 for converting to "Z-code" 02/2007 see SI 02 02 07 (339).

02 05 04 (120)

Scheme 1133

Additions to repair kit I

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 12 52 1 706 059" 12 52 1 706 068" 12 52 1 706 069" 61 13 1 352 607" 61 31 1 378 942)

Storage Location

K 108

Additions to repair kit II

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 61 13 1 368 534" 61 13 1 369 747" 61 13 1 374 225" 61 13 1 378 722)

K 108

Additions to repair kit III

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 61 13 1 378 110" 61 13 1 378 130" 61 13 1 378 136" 61 13 1 378 137" 61 13 1 378 138" 61 13 1 378 139" 61 13 1 378 908" 61 13 1 378 944" 61 13 1 378 987)

K 108

Cable Minimum set: Measuring and testing equipment MP

Note. (Auxiliary cable for junction box) Required for powering electronic control unit when testing with cable 61 2 330 (23-pin)

02 05 04 (120)

Scheme 1134

Case MP

Note. For storing release tools from set 61 1 100.

Note. (case with foam insert not incl. tools) Storage system for release tools from set 61 0 300

02 05 05 (217)

Crimping tool Minimum set: Mechanical tools MW

Note. Repair of the coaxial cable RTK 031 (contacts and housing, refer to Electronic Parts Catalogue graphics 61_2638 and 61_2680).

02 02 10 (622)

Consisting of

4 = 0496949 Crimping tool

Note. Positioner A + B

5 = 0496950 Crimping tool

Note. Positioner C + D

Scheme 1135

1 = 0496936 Handle

Note. Basic body for crimping tool

2 = 0496937 Crimping tool

Note. for stripping insulation from coaxial line (RTK031)

3 = 0496938 Crimping tool

Note. for crimping coaxial cable (RTK031)

Crimping tool Minimum set: Measuring and testing equipment MP

Note. Universal crimping head for contacts for a conductor cross-section of 0.35 - 2.5 mm 2 (without seal). As from 03/2010 previous special tool 61 4 328 will be supplied under this new number including a handle in a case as a set.

02 01 10 (615)

Consisting of

1 = 0496848 Case

Note. For storing 61 4 342 and 61 4 343

2 = 0496849 Handle

3 = 0496850 Crimping tool

Note. Universal crimping head for contacts up to a conductor cross-section of 0.35 - 2.5 mm 2 (replaces special tool 61 4 328 as from 03/2010)

Scheme 1136

Note. (crimping set (basic tool)) Comprising case + basic crimping tool

02 02 05 (194)

Consisting of

2 = 0495324 Pliers

Note. (crimping pliers) Basic tool for different dies (crimp insert set)

1 = 0495321 Case

Note. (plastic case) As storage system for complete set.

3 = 0495360 Hexagon socket

Note. (hexagon wrench) For securing individual dies in crimping pliers

Scheme 1137

Note. (Crimping set with pliers) For optical fibres and cable repairs. As from 06/2006 extended by universal crimping head 61 4 328, see SI 2 04 06 293. As from 03/2010 61 4 328 will be removed from the set and can be ordered separately under 61 4 340, see SI 02 01 10 615. As from 03/2010 61 4 322 will be replaced by 61 4 329. As from 03/2010 61 4 326 will only be available as a replacement.

Scheme 1138

01 14 01 (766)

Consisting of

2 = 0494160 Crimping tool

Note. (Crimping head) For stripping insulating and cutting optical fibre to length Replaced as from 03/2010 by 61 4 329, see Service Information (bulletin) 02 01 10 (615). Replaced by 61 4 329 (0 496 847)

6 = 0494164 Supplement

Note. (Replacement blade) For face-cutting optical fibres. As from 03/2006 no longer included in set 61 4 320, but individually available as a replacement, see SI 02 01 10 (615)

7 = 0494320 Supplement

Note. (Replacement blade) With tool for changing blades in stripping unit. Must be ordered separately, not included in 61 4 320 delivery specification! Discontinued as from 03/2010, see SI 02 01 10 (615).

8 = 0495555 Crimping tool

Note. (Universal crimping head) For crimping contacts (without seal) and cable cross-sections from 0.35 - 2.5 mm, see SI 2 04 06 293. As from 03/2010 61 4 328 will not longer be supplied in set 61 4 320. Order by way of separate special tool number 61 4 340, see SI 02 01 10 615

1 = 0494159 Handle

Note. Basic handle for crimping heads

3 = 0494161 Crimping tool

Note. (Crimping head) For crimping optical fibre contacts

4 = 0494162 Crimping tool

Note. (Crimping head) For crimping MQS contacts

5 = 0494178 Crimping tool

Note. (Crimping head) For crimping MPQ contacts

2 = 0496847 Crimping tool

Note. Replaces special tool 61 4 322 as from 03/2010

Die Minimum set: Measuring and testing equipment MP

Note. (dies) Butt connectors and LSK8 4.0 to 6.0 mm2

02 08 08 (494)

Scheme 1139

Extractor Minimum set: Mechanical tools MW

Note. (Wiper arm puller, universal) To pull off wiper arm from drive shaft

B7

01 10 99 (433)

Consisting of

4 = 0494707 Thrust piece

1 = 0494704 Basic body

2 = 0494705 Claw

Note. (Left/right claw)

3 = 0494706 Spindle

Scheme 1140

Note. (Wiper arm extractor)

C50

01 01 05 (172)

Scheme 1141

Female die

In conjunction with: 61 9 041 Crimping tool

Note. For crimping 2.5 mm (dia.) sleeves

Fuse link FF 3.15 A/500 V

Note. For analog/digital multimeter M 2005, M 2007, M2008

H 107

Gauge tip MP

Note. (Set of diagnosis and information system gauge tips)

Consisting of

1 = 0492744 Terminal

Note. (Crocodile clip SAGK4-K, red)

2 = 0492745 Terminal

Note. (Crocodile clip SAGK4-K, black)

3 = 0492746 Terminal

Note. (Crocodile clip SAGK4, red)

Scheme 1142

4 = 0492747 Terminal

Note. (Crocodile clip SAGK4, black)

5 = 0492748 Terminal

Note. (Crocodile clip XDK-1033, red)

6 = 0492749 Terminal

Note. (Crocodile clip XDK-1033, black)

7 = 0492750 Test probe

Note. (Test probe SPP4-S, red)

8 = 0492751 Test probe

Note. (Test probe SPP4-S, black)

9 = 0492752 Tester

Note. (Clamping test probe XB/100, red)

1 = 0492754 Tester

Note. (Clamping test probe XB/100, black)

2 = 0492755 Electronics box

Note. (6-fold potential distributor, black)

Insertion aid MP

Note. For inserting contacts (0.64 - 1.2 mm) in housing

02 05 06 (294)

Scheme 1143

Note. For inserting contacts (2.8 - 4.8 mm) in housing

02 05 06 (294)

Scheme 1144

Matrix MP

Note. (Matrix for SLK 2.8) (crimping insert set for load contact tube 2.8)

02 02 05 (194)

Scheme 1145

Note. (Matrix for contacts "DFK 40" and "MAK 8") For crimping contacts when replacing interior fuse box (up to model year 09/2005) and for further applications.

02 07 05 (233)

Scheme 1146

Note. (Matrix LSK 8) (crimping insert set for load current contact 8)

02 02 05 (194)

Scheme 1147

Measurement aid Minimum set: Measuring and testing equipment MP

Note. (Test box, 60-pin) For connecting all adapter cables with 27-pin to 60-pin plug connections

02 02 98 (308)

Scheme 1148

Note. (Test box, 105-pin, complete) For connecting all adapter cables with 61-pin to 105-pin plug connections

02 04 01 (710)

Consisting of

1 = 0494075 Measurement aid

Note. (Test box, 105-pin) Without accessories

4 = 0494078 Lines

Note. (Measuring cable set) 2/4 mm system, cable length: 200 mm

Scheme 1149

2 = 0494076 Lines

Note. (Measuring cable, black) 2 mm system, cable length: 750 mm

3 = 0494077 Lines

Note. (Measuring cable, red) 2 mm system, cable length: 750 mm

5 = 0494079 Pressure gauge

Note. (Earth cable) For shielding, cable length: 1.5 m

Measuring device Minimum set: Mechanical tools MW

Note. (Angle measuring device) For measuring contact angle of wiper blades to window glass (angle when setting wiper arms)

A54

01 21 05 (220)

Scheme 1150

Pliers MP

Note. For insulation displacement connectors for repairing ribbon cables

01 14 01 (766)

Scheme 1151

Pressing-off tool MP

Replaced by: 0495385

Note. (Pressing-off tool for 2.5 mm round contacts) Replaced by 61 0 303.(0 495 385)

Release tool MP

Note. For D 2.5/strand sealing, 7-pin, round

Note. For releasing "SLK 2.8" mm contacts with secondary lock and supplementary slide

Scheme 1152

Note. (release tool for "Maxi Power Timer 9.5") Replaces from 09/2005 special tool 61 1 180

02 05 05 (217)

Scheme 1153

Note. (Release tool for pin-end round contact (D=1.5) manufactured by Kostal) Replaces from 09/2005 special tool 61 1 139

02 05 05 (217)

Consisting of

10 = 0495393 Sleeve

Note. (Replacement sleeve for special tool 61 0 309) Replaces from 09/2005 special tool 61 1 154

Scheme 1154

Note. (Release tool for round systems with D = 2.5) Replaces from 09/2005 special tool 61 1 132

02 05 05 (217)

Consisting of

4 = 0495386 Holding sleeve

Note. (Replacement sleeve D = 2.5) Replaced as of 09/2005 special tool 61 1 156

Scheme 1155

Note. (release tool for flat spring contact with a retaining lug (1.6 mm)) Replaces from 09/2005 special tool 61 1 134

02 05 05 (217)

Scheme 1156

Release tool Minimum set: Measuring and testing equipment MP

Note. (release tool (set complete)) Replaces from 09/2005 special tool 61 1 150. From 06/2006 extended by tools 61 0 325 - 61 0 331 (see SI 02 05 06 294). From 02/2008 extended by 61 0 332 and 61 0 333 (see SI 02 03 08 440).

02 05 05 (217)

Scheme 1157

Consisting of

0495383

0495385

0495387

0495389

0495391

0495394

0495395

0495396

0495397

0495398

0495399

0495400

0495401

0495403

0495404

0495405

0495406

0495407

0495578

0495676

0495677

0495678

0495680

0496332

0496333

Note. For D 2.5/strand sealing, 25-pin, round

Scheme 1158

Note. (release tool for mini laminated contact ("MLK 1.2 mm"))

02 05 05 (217)

Scheme 1159

Note. For D 1.5/strand sealing, 10-pin, round

Note. (Release tool for socket-end round contacts (D=1.5))

02 05 05 (217)

Consisting of

8 = 0495390 Holding sleeve

Note. (Spare sleeve for special tool 61 0 307 (D = 1.5))

Scheme 1160

Note. (release tool for flat spring contacts with double retaining tab "SPT 4.8" "JPT 2.8") Replaces from 09/2005 special tool 61 1 136

02 05 05 (217)

Scheme 1161

Note. (release tool for flat spring contact with a retaining tab (2.7 mm)) Replaces from 09/2005 special tool 61 1 135

02 05 05 (217)

Scheme 1162

Release tool Minimum set: Mechanical tools MW

Note. For all 12V sockets

A26

01 08 09 (531)

Scheme 1163

Note. For D 2.5/strand sealing, 12-pin, round

Note. For releasing "Mcon 2.8" contacts. Replaces special tool 61 0 319 from 2008.

Scheme 1164

Note. (release tool for LSK 8) Replaces from 09/2005 special tool 61 1 200

02 05 05 (217)

Scheme 1165

Note. For releasing "Mcon 2.8" contacts. Replaces special tool 61 0 319 from 2008.

Note. (Release tool for round contacts (diameter 1.5)) Replaces from 09/2005 special tool 61 1 131

02 05 05 (217)

Consisting of

2 = 0495384 Holding sleeve

Note. (Replacement sleeve D = 1.5) Replaced as of 09/2005 special tool 61 1 157

Scheme 1166

Note. (release tool for flat spring contacts with double retaining tab "Micro-Timer 2") Replaces from 09/2005 special tool 61 1 151

02 05 05 (217)

Scheme 1167

Note. (release tool "JPT")

02 05 06 (294)

Scheme 1168

Note. For releasing "MLK 1.2" contacts (plug)

Scheme 1169

Note. For retaining tabs of relay carrier

Scheme 1170

Note. (release tool for secondary lock) Universal tool for damage-free opening/removal of secondary locks

02 05 05 (217)

Scheme 1171

Note. (release tool for flat spring contacts with a retaining tab (MQS)) Replaces from 09/2005 special tool 61 1 152

02 05 05 (217)

Scheme 1172

Note. For releasing "SLK 5.8" mm contacts with secondary lock and supplementary slide

Scheme 1173

Note. (release tool "MQS") For releasing micro contacts

02 05 06 (294)

Scheme 1174

Note. For releasing "MQS 0.64 mm" contacts

Scheme 1175

Replaced by: 0496333

Note. (release tool for sensor disc contacts ("SLK2.8")) Replaces from 09/2005 special tool 61 1 148. To be replaced from 02/2008 by special tool 61 0 333! Replaced by 61 0 333 (0 496 333)

02 05 05 (217)

Scheme 1176

Note. (release tool for sensor laminated contacts with release device ("SLK 2.8"))

02 05 05 (217)

Scheme 1177

Note. (release tool for flat spring contacts with a retaining tab (1.9 mm)) Replaces from 09/2005 special tool 61 1 137

02 05 05 (217)

Scheme 1178

Note. For releasing "MLK 1.2" contacts (sleeve)

Scheme 1179

Note. (release tool "SLK 5.8") For releasing "SLK 5.8 mm" contacts

02 05 06 (294)

Scheme 1180

Note. (Release tool for round contacts (D = 3.5)) Replaces from 09/2005 special tool 61 1 133

02 05 05 (217)

Consisting of

6 = 0495388 Sleeve

Note. (Replacement sleeve (D = 3.5) for 61 0 305) Replaced from 09/2005 special tool 61 1 155

Scheme 1181

Note. For D 2.5/strand sealing, 4-pin, round

Socket MP

Note. (1/4 inch socket) For tightening the special nut on the EWS. Other: only UK

A83

Scheme 1182

Tool Minimum set: Mechanical tools MW

Note. (set of setting tools) For setting the wiper arms.

A54

01 21 05 (220)

Consisting of

1 = 0495458 Shaped element

Note. (shaped element (2 pieces))

2 = 0495462 Handle

Note. (handle (2 pieces))

Scheme 1183