Manual sections

Wiring diagrams

• 1.8l 4-cyl 5v Turbo Engine Mechanical, Engine Code(s): Amu, Bea
• 1.8l 4-cyl 5v Turbo Engine Mechanical, Engine Code(s): Atc, Awp
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• 1.8l 4-cyl 5v Turbo Fuel Injection & Ignition, Engine Code(s): Atc
• 1.8l 4-cyl 5v Turbo Generic Scan Tool Engine Code(s): Amu, Bea, Atc, Awp
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• Rear Final Drive 02d
• Reset Procedures
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Repair manual

Rear Final Drive 02d Audi TT 8N

Step-by-step instructions on "Rear Final Drive 02d" for Audi TT 8N (1998–2003). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

53subsections

53articles

181illustrations

Rear final drive identification

1 article

• Rear final drive identification 3

Code letters, transmission allocation, gear ratios, capacities, Audi TT 1999 >

1 article

• Code letters, transmission allocation, gear ratios, capacities, Audi TT 1999 >

Powertrain, overview

1 article

• Powertrain, overview 1

General Repair Notes

1 article

• General Repair Notes

O-rings, seals, right and left flange shaft radial shaft seals

1 article

• O-rings, seals, right and left flange shaft radial shaft seals 1

Radial shaft seals for flange/drive shaft and shaft bevel gear on rear final drive

1 article

• Radial shaft seals for flange/drive shaft and shaft bevel gear on rear final drive

Locking elements

1 article

• Locking elements 1

Bolts and nuts

1 article

• Bolts and nuts

Bearings

1 article

• Bearings

Adjustment shims

1 article

• Adjustment shims 1

Drive shaft, servicing, overview

1 article

• Drive shaft, servicing, overview 11

Drive shaft, removing

1 article

• Drive shaft, removing 15

Drive shaft, installing

1 article

• Drive shaft, installing 3

Torque specifications

1 article

• Torque specifications

Front flexible disc, removing

1 article

• Front flexible disc, removing 2

Installing

1 article

• Installing 6

Vehicle Diagnosis, Testing and Information System VAS 5051B , connecting and selecting function

1 article

• Vehicle Diagnosis, Testing and Information System VAS 5051B , connecting and selecting function 5

Control module overview

1 article

• Control module overview

All-Wheel Drive Control Module J492 , removing and installing

1 article

• All-Wheel Drive Control Module J492 , removing and installing 5

Haldex Clutch Pump V181 , removing and installing

1 article

• Haldex Clutch Pump V181 , removing and installing 1

Removing

1 article

• Removing 4

Test requirements

1 article

• Test requirements

Test steps, overview

1 article

• Test steps, overview

Electrical test, performing

1 article

• Electrical test, performing 1

Test step 1

1 article

• Test step 1

Test step 2

1 article

• Test step 2

Test step 3

1 article

• Test step 3

Test step 4

1 article

• Test step 4 7

Gear oil in rear final drive, checking

1 article

• Gear oil in rear final drive, checking 1

Oil level in Haldex clutch, checking

1 article

• Oil level in Haldex clutch, checking 3

Oil filter for Haldex clutch, replacing

1 article

• Oil filter for Haldex clutch, replacing 15

O-rings for cover / rear axle housing (final drive installed), replacing

1 article

• O-rings for cover / rear axle housing (final drive installed), replacing 9

Drive pinion housing, removing and installing

1 article

• Drive pinion housing, removing and installing 3

Differential and head bevel gear / input shaft, removing and installing

1 article

• Differential and head bevel gear / input shaft, removing and installing 32

Assembling

1 article

• Assembling 3

Shaft bevel gear bearing, servicing, overview

1 article

• Shaft bevel gear bearing, servicing, overview 21

Set following frictional torques

1 article

• Set following frictional torques 16

General notes

1 article

• General notes 2

Adjustment overview (rear final drive)

1 article

• Adjustment overview (rear final drive)

Recommended sequence for adjusting gear set

1 article

• Recommended sequence for adjusting gear set 1

Adjusting friction torque

1 article

• Adjusting friction torque

Determining thickness of adjustment shim S 3

1 article

• Determining thickness of adjustment shim S 3 5

Example

1 article

• Example

Available adjustment shims for S 3

1 article

• Available adjustment shims for S 3

Performing measurement check - checking dimension "r"

1 article

• Performing measurement check - checking dimension "r" 1

Preload of tapered roller bearing for differential, setting

1 article

• Preload of tapered roller bearing for differential, setting 1

Determining thickness of adjustment shim S 1

1 article

• Determining thickness of adjustment shim S 1

Torsional backlash, measuring

1 article

• Torsional backlash, measuring 1

Determining shim thickness S 2

1 article

• Determining shim thickness S 2

Available adjustment shims for S 2

1 article

• Available adjustment shims for S 2

Determining shim thickness S 1

1 article

• Determining shim thickness S 1

Available adjustment shims for S 1

1 article

• Available adjustment shims for S 1

Performing control measurement - measuring backlash

1 article

• Performing control measurement - measuring backlash