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Repair manual

Heating & Air Conditioning Audi TT 8N

Step-by-step instructions on "Heating & Air Conditioning" for Audi TT 8N (1998–2003). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

127subsections
127articles
98illustrations

Automatic Climate Control system, On Board Diagnostic (OBD)

1 article

Function

1 article

On Board Diagnostic (OBD) technical data

1 article

On Board Diagnostic (OBD), test requirements

1 article

Scan Tool (ST) and test equipment safety precautions

1 article

Scan Tool (ST) and test equipment safety precautions, continued

1 article

VAG 1551 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System, connecting and selecting functions

1 article

Coding table

1 article

Diagnostic Trouble Code (DTC) Memory, checking (function 02)

1 article

Diagnostic Trouble Code (DTC) table

1 article

Output Diagnostic Test Mode (DTM) (function 03)

1 article

Idle Air Control (IAC) regulation, initiating Output Diagnostic Test Mode (DTM)

1 article

Basic Setting (function 04)

1 article

Diagnostic Trouble Code (DTC) Memory, erasing and End Output (functions 05 and 06)

1 article

Control Module, coding (function 07)

1 article

Read Measuring Value Block (function 08)

1 article

Overview of display group numbers which can be selected

1 article

Display group 001 - Compressor cut-off conditions, voltage for A/C clutch and at terminal 15

1 article

Display group 002 - Temperature regulator flap motor -V68

1 article

Display group 003 - Central air flap motor -V70

1 article

Display group 004 - Footwell/defroster flap motor -V85

1 article

Display group 005 - Air flow flap motor -V71

1 article

Display group 006 - Calculated ambient temperature for outside air temperature display -G106-, measured values from fresh air intake duct temperature sensor -G89- and outside air t

1 article

Display group 007 - Sender for outlet temperature, floor outlet -G192-, instrument panel interior temperature sensor -G56-, calculated coolant temperature

1 article

Display group 008 - Voltage at fresh air blower -V2- and voltage at terminals 58d/s

1 article

Display group 009 - Engine speed (RPM), vehicle speed, auxiliary heater and key allocation

1 article

Display group 010, display fields 1 - 3 - Excessive coolant temperature signal, A/C compressor cut-in/out, A/C pressure switches -F129-/-G65, signal from convertible top control mo

1 article

Display group 010, display field 4 - Signal from convertible top control module -J256

1 article

Display group 011 (last four compressor cut-off conditions recognized)

1 article

A/C Control Head -E87-, electrical testing

1 article

Socket assignment for VAG 1598 test box with adapter lead VAG 1598/11

1 article

Test step 1 - Voltage supply, Ground (GND) connection, illumination for A/C Control Head -E87-, signal for "ignition off" period

1 article

Test step 2 - Temperature sensors/sensors (-G17-, G98-, G192-)

1 article

Resistance values (dependent on ambient temperature) for temperature sensors in k ohms

1 article

Test step 3 - Fresh air blower -V2- with control module -J126

1 article

Test step 4 - A/C flap position sensors (in flap motors) (-V68-/-G92-, -V70-/G112-, -V71-/-G113-, -V85-/-G114-)

1 article

Test step 5 - A/C pressure switch -F129-, signal from Coolant Fan Control (FC) Module -J293-, output for "A/C compressor cut-in/out", signal indicating "excessive coolant temperatu

1 article

Test step 6 - Activation of coolant fan(s) -V7-, activation of A/C clutch -N25

1 article

Coolant Fan Control (FC) Module -J293-, electrical testing

1 article

Test step 1 - Voltage supply, Ground (GND) supply

1 article

Test step 2 - Activation of coolant fan(s) -V7

1 article

Test step 3 - Activation of A/C clutch -N25

1 article

Test step 4 - Signal from high pressure sensor -G65

1 article

A/C refrigerant system, safety measures

1 article

A/C refrigerant system, general repair guidelines

1 article

Commercial designation

1 article

Color

1 article

Airborne properties

1 article

Solubility of refrigerant oil

1 article

Effects on the environment

1 article

Toxicity

1 article

Temperature/pressure relationship

1 article

Effects on plastics

1 article

Effects on metal

1 article

Critical temperature/critical pressure

1 article

Water solubility

1 article

Flammability

1 article

Refrigerant containers

1 article

Leak detection

1 article

A/C refrigerant oil (PAG), properties

1 article

A/C refrigerant system, servicing

1 article

A/C pressure switch -F129-, switch functions

1 article

Checking

1 article

A/C refrigerant system, quick coupling service connections

1 article

Pressure and temperature specifications

1 article

A/C Clutch -N25-, servicing

1 article

A/C system control and regulation components in engine compartment and rear body

1 article

Evaporator housing drain valve, checking, removing and installing

1 article

Receiver drier, removing and installing

1 article

Condenser, removing and installing

1 article

Refrigerant pipes on expansion valve, removing and installing

1 article

Expansion valve, removing and installing

1 article

Refrigerant pipes on compressor, removing and installing

1 article

A/C Compressor - 4-cyl. engine, removing from bracket (refrigerant pipes remain connected)

1 article

A/C compressor, removing and installing

1 article

A/C system control and regulation components in passenger compartment

1 article

A/C Control Head -E87-, removing and installing

1 article

Interior temperature sensor fan -V42-, removing and installing

1 article

Control module for fresh air blower -J126-, removing and installing

1 article

Sender for outlet temperature, floor outlet -G192-, removing and installing

1 article

Fresh air blower -V2-, removing and installing

1 article

Sunlight photo sensor -G107-, removing and installing

1 article

Footwell/defroster flap motor -V85-, removing and installing

1 article

Temperature regulator flap motor -V68-, removing and installing

1 article

Central air flap motor -V70-, removing and installing

1 article

Fresh air intake duct temperature sensor -G89-, removing and installing

1 article

Air flow flap motor -V71-, removing and installing

1 article

Heating and A/C unit (with heater core and evaporator), removing and installing

1 article

Heater core/coolant flow direction configurations

1 article

Refrigerant pipe seal at evaporator, installing

1 article

Air distribution system (air vents and ducts), servicing

1 article

Undamaged instrument panel vents, removing and installing

1 article

Windshield defroster vent, removing and installing

1 article

Defroster vent air duct, removing and installing

1 article

Footwell duct/vent, removing and installing

1 article

Heater core, removing and installing

1 article

Heating and A/C unit (with heater core and evaporator) mechanical components, overview

1 article

Tensioning strap, installing

1 article

Installing wiring harness for air conditioner

1 article

Evaporator housing seal, location

1 article

Heating and A/C unit (with heater core and evaporator) electrical components, overview

1 article

Heating and A/C unit (with heater core and evaporator), disassembly and assembly

1 article

Air distribution housing, assembly

1 article

Evaporator seal, installing

1 article

A/C cooling performance, testing

1 article

Identifying malfunctions if specified values are not obtained

1 article

Damaged instrument panel vents, removing and installing

1 article

Dust and pollen filter, removing and installing

1 article

Air extraction vents, checking

1 article

A/C refrigerant system, leak testing

1 article

A/C refrigerant system, testing with pressure gauges

1 article

A/C refrigerant system pressures, checking

1 article

If A/C refrigerant system pressure is less than specified on chart, system is low on refrigerant

1 article

If A/C refrigerant system pressure corresponds to or is higher than pressure specified on chart (vehicles with expansion valve and receiver drier)

1 article

Troubleshooting tables

1 article

A/C refrigerant system, replacing components

1 article

For leaking or damaged components (except for compressor and receiver drier), A/C system was completely empty (no charge)

1 article

For leaky or damaged components (except for the compressor and receiver drier) there is still refrigerant oil in the system component that must be accounted for when replacing

1 article

Replace compressor, without it being necessary to blow through the refrigerant system with compressed air and nitrogen (e.g. exterior damage after an accident)

1 article

Replace compressor due to leaks or internal damage (e.g. noises or no power)

1 article

Replace receiver drier after blowing through the A/C system e.g. caused by moisture contamination (the A/C system was open over a long period of time) or contamination (dirt)

1 article

Replace receiver drier, without it being necessary to blow through A/C system with compressed air and nitrogen (e.g. damage caused by an accident), no refrigerant flowed out and no

1 article

A/C refrigerant system, symptom based troubleshooting

1 article

A/C refrigerant system, discharging

1 article

A/C refrigerant system, evacuating and recharging

1 article

A/C refrigerant R-134a and refrigerant oil (PAG), capacities

1 article

A/C refrigerant system (R-134a), flushing with compressed air and nitrogen

1 article