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Contents Section: 6 Spd. Manual Transmission - 01e All sections

Input shaft, disassembling and assembling Audi A6 C5 рестайлинг

6 Spd. Manual Transmission - 01e ~505 words

Input shaft, disassembling and assembling

Special tools, testers and auxiliary items required

  1. Thrust plate VW 401
  2. Press tool VW 412
  3. Tube VW 519
  4. Feeler gauge

Note. When installing new gears see Technical data. See CODE LETTERS, ALLOCATION, RATIOS, AND CAPACITIES .

Note. The following list refers to (Scheme 428).

  1. Gearbox housing Servicing. See «TRANSMISSION HOUSING, SERVICING»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e__transmission-housing-servicing).
  2. Circlip
  3. Thrust washer
  4. Needle bearing for 4th gear Mark before removing Do not interchange with needle bearing for 3rd gear Oil with gear oil before installing
  5. 4th speed sliding gear Before installing, insert spring. See «INSERTING SPRING IN SLIDING GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e__inserting-spring-in-sliding-gear). After installing, check axial clearance with a feeler gauge (0.15-0.35 mm)
  6. Synchro-ring for 4th gear Check for wear. See «CHECKING SYNCHRO-RING FOR WEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e).
  7. Locking collar Paired with synchro-hub Mark before removing. (Scheme 322)
  8. Circlip Re-determine thickness when replacing synchro-hub. See «RE-DETERMINING THICKNESS OF CIRCLIP»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e__re-determining-thickness-of-circlip). Installation position: ends align with groove of synchro-hub
  9. Synchro-hub for 3rd and 4th gear Pressing off. See «PRESSING OFF SYNCHRO-HUB FOR 3RD AND 4TH GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e). Installation position. See «SYNCHRO-HUB INSTALLATION POSITION»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e__synchro-hub-installation-position). Pressing on. See «PRESSING ON SYNCHRO-HUB FOR 3RD AND 4TH GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e__pressing-on-synchro-hub-for-3rd-and).
  10. Synchro-ring for 3rd gear Coated with molybdenum Check for wear. See «CHECKING SYNCHRO-RING FOR WEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e).
  11. 3rd speed sliding gear Before installing, insert spring. See «INSERTING SPRING IN SLIDING GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e__inserting-spring-in-sliding-gear). After pressing on -item 9-, check axial clearance with a feeler gauge (0.15-0.35 mm)
  12. Needle bearing for 3rd gear Mark before removing Do not interchange with needle bearing for 4th gear Oil with gear oil before installing
  13. Input shaft
  14. Spring pin Drive in when replacing input shaft. See «DRIVING SPRING PIN INTO INPUT SHAFT»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e__driving-spring-pin-into-input-shaft).
  15. Bearing plate Servicing. See «BEARING PLATE, SERVICING»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e__bearing-plate-servicing).
  16. Inner race for cylinder roller bearing Take off and fit by hand
  17. Circlip
  18. Thrust washer for needle bearing for 6th gear Installation position: shoulder towards circlip, smooth contact surface towards needle bearing. (Scheme 342)
  19. Needle bearing for 6th gear Oil with gear oil before installing
  20. 6th speed sliding gear Before installing, insert spring. See «INSERTING SPRING IN SLIDING GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e__inserting-spring-in-sliding-gear). After installing, check axial clearance with a feeler gauge (0.15-0.35 mm)
  21. Synchro-ring for 6th gear Check for wear. See «CHECKING SYNCHRO-RING FOR WEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e).
  22. Synchro-hub for 5th and 6th gear Pulling off. (Scheme 323) Driving on. (Scheme 344) Installation position: projecting hub towards 5th speed sliding gear
  23. Locking collar Paired with synchro-hub Mark before removing. (Scheme 322)
  24. Synchro-ring for 5th gear Checking for wear. See «CHECKING SYNCHRO-RING FOR WEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e).
  25. 5th speed sliding gear Before installing, insert spring. See «INSERTING SPRING IN SLIDING GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e__inserting-spring-in-sliding-gear). After installing, check axial clearance. (Scheme 353)
  26. Inner race for 5th speed sliding gear Pulling off. (Scheme 323) Driving on. (Scheme 352)
  27. Needle bearing for 5th gear Oil with gear oil before installing
  28. 1st inner race for tapered roller bearing for input shaft Pulling off. (Scheme 317) Driving on. (Scheme 353)
  29. End cover Servicing. See «END COVER, SERVICING»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#6-spd-manual-transmission-01e__end-cover-servicing).
  30. 2nd inner race for tapered roller bearing for input shaft Pulling off. (Scheme 317) Driving on. (Scheme 355)
  31. Multi-point socket head bolt, 150 Nm Loosening and tightening. (Scheme 315)