Manual sections

• 2.7l v6 5v Bi-Turbo (engine Codes: Apb, Bel)
• 3.0l v6 (engine Code: Avk)
• 4.2l v8 5v (engine Codes: Art, Awn, Bbd)
• 5 Spd. Manual Transmission - 01a
• 6 Spd. Manual Transmission - 01e
• 6 Spd. Manual Transmission 01e - Transmission Removal
• Abbreviations
• Air Conditioning
• Application
• Automatic Trans
• Axle Shafts
• Basic Trouble Shooting
• Blowers, Superchargers & Turbochargers
• Brake System
• Brake System - ABS
• Brake System - on Board Diagnostic (OBD) - ABS & ESP
• Brakes
• Cabin Air Filter
• Charging System
• Check Lists
• Clutches Manual & Hydraulic
• Communication Devices
• Computer Relearn
• Cooling Fan
• Cruise Control Systems
• Diagnostic Connector Locations
• Door Locks & Anti-Theft Systems
• Drive Cycles
• Driveline/axles
• Driveshaft & Universal Joints
• DTC Index
• Electrical Component Locations
• Emission Applications
• Engine
• Engine Performance
• Exhaust
• Exhaust System, Emission Controls (2.7l v6 Bi-Turbo - Apb, Bel)
• Exhaust System, Emission Controls (3.0l v6 Avk)
• Exhaust System, Emission Controls, Generic Scan Tool (3.0l v6 - Avk)
• Exterior Body Panels
• Exterior/interior Trim
• Fuel Supply System - All Engines
• Fuel Supply, Generic Scan Tool (3.0l v6 Avk)
• Fuel System
• Fuses & Circuit Breakers
• Gauges & Instrument Panels
• Identification
• Ignition System
• Ignition/glow Plug System - 3.0l v6 Avk
• Maintenance
• Manual Trans
• MAP Guidelines
• Metric Conversions
• Mirrors
• Mode 6
• Multiport Fuel Injection (mfi) - 3.0l v6 Avk
• Multiport Fuel Injection (mfi) - 4.2l v8 5v - Art, Awn
• Multiport Fuel Injection (mfi), Generic Scan Tool (3.0l v6 Avk)
• Oem General Information
• On Board Diagnostic (OBD) - 2.7l v6 Biturbo - Apb, Bel
• On Board Diagnostic (OBD) - 2.8l v6 Aha
• On Board Diagnostic (OBD) - 2001 and Up
• On Board Diagnostic (OBD) - 3.0l v6 Avk
• On Board Diagnostic (OBD) - 4.2l v8 5v - Art, Awn
• On Board Diagnostic (OBD) - 5 Spd. Automatic Transmission 01v
• On Board Diagnostic (OBD) - 5 Spd. Automatic Transmission, 01l All Wheel Drive
• On Board Diagnostic (OBD) - Central Locking System, Memory Seats, Ultrasonic Interior Monitor
• On Board Diagnostic (OBD) - Continuously Variable Transmission (cvt) 01j
• On Board Diagnostic (OBD) - HVAC
• On Board Diagnostic (OBD) - Radio, Navigation, Steering & Telematics
• On Board Diagnostic (OBD) - Suspension & Tire Pressure Monitoring
• Overhaul - 01l (awd)
• Overhaul - 01v
• Reset Procedures
• Restraints
• Seats
• Self Leveling Suspension
• Servicing - A/t (01j, Cvt)
• Servicing - A/t (01l, Awd)
• Specifications
• Starter
• Steering
• Steering Column Switches
• Sun Roof/t-Top/convertible Top
• Suspension - Front
• Suspension - Rear, Awd
• Suspension Rear
• Testing & Diagnostics
• Timing Belt
• Traction Control Disable
• Transmission
• Warning System
• Wheel Alignment
• Wiper/washer Systems
• Wiring Diagrams - Engine Performance

Repair manual

6 Spd. Manual Transmission - 01e Audi A6 C5 рестайлинг

Step-by-step instructions on "6 Spd. Manual Transmission - 01e" for Audi A6 C5 рестайлинг (2001–2004). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

165subsections

165articles

184illustrations

Transmission, identification

1 article

• Transmission, identification

Location on transmission

1 article

• Location on transmission 6

Final drive 01R is fitted in conjunction with manual transmission 01E (all wheel drive).

1 article

• Final drive 01R is fitted in conjunction with manual transmission 01E (all wheel drive). 3

Transmission layout

1 article

• Transmission layout 1

Performance test on roller type test stand

1 article

• Performance test on roller type test stand

Brake test on the roller type test stand

1 article

• Brake test on the roller type test stand

Tow starting and towing vehicles

1 article

• Tow starting and towing vehicles

Transmission ratio

1 article

• Transmission ratio

Example

1 article

• Example

Calculating

1 article

• Calculating

Repair instructions

1 article

• Repair instructions

Special tools

1 article

• Special tools

O-rings, seals, gaskets

1 article

• O-rings, seals, gaskets

Sealants

1 article

• Sealants

Locking elements

1 article

• Locking elements 1

Nuts, bolts

1 article

• Nuts, bolts

Bearings

1 article

• Bearings

Shims

1 article

• Shims

Gears, synchro-hubs, inner races for sliding gears

1 article

• Gears, synchro-hubs, inner races for sliding gears

Sliding gears

1 article

• Sliding gears

Synchronizer rings

1 article

• Synchronizer rings

Clutch mechanism

1 article

• Clutch mechanism

Transmission, disassembling and assembling

1 article

• Transmission, disassembling and assembling

Bearing housing, Torsen differential and end cover, removing and installing

1 article

• Bearing housing, Torsen differential and end cover, removing and installing

Gear cluster and selector shaft, removing and installing

1 article

• Gear cluster and selector shaft, removing and installing

5th and 6th gear, removing and installing

1 article

• 5th and 6th gear, removing and installing

Input shaft, drive pinion, hollow shaft and internal selector mechanism from bearing plate, removing and installing

1 article

• Input shaft, drive pinion, hollow shaft and internal selector mechanism from bearing plate, removing and installing

Special tools, testers and auxiliary items required

1 article

• Special tools, testers and auxiliary items required

Removing

1 article

• Removing 9

Bearing housing, disassembling and assembling

1 article

• Bearing housing, disassembling and assembling

Pressing out drive flange

1 article

• Pressing out drive flange

Pressing in drive flange

1 article

• Pressing in drive flange 3

Preparing seal for installation

1 article

• Preparing seal for installation 1

Driving in seal

1 article

• Driving in seal 2

Bearings for Torsen differential, servicing

1 article

• Bearings for Torsen differential, servicing

Pressing off ball bearing for Torsen differential

1 article

• Pressing off ball bearing for Torsen differential 1

Pressing on ball bearing for Torsen differential

1 article

• Pressing on ball bearing for Torsen differential

Pulling off inner race for needle bearing for Torsen differential

1 article

• Pulling off inner race for needle bearing for Torsen differential 2

Pulling out needle bearing for drive pinion/Torsen differential

1 article

• Pulling out needle bearing for drive pinion/Torsen differential 1

Pressing in needle bearing for drive pinion/Torsen differential

1 article

• Pressing in needle bearing for drive pinion/Torsen differential

End cover, servicing

1 article

• End cover, servicing

Pulling cylinder roller bearing for input shaft out of end cover

1 article

• Pulling cylinder roller bearing for input shaft out of end cover 1

Pressing cylinder roller bearing for input shaft flush into end cover

1 article

• Pressing cylinder roller bearing for input shaft flush into end cover

Removing ball bearing for input shaft from end cover

1 article

• Removing ball bearing for input shaft from end cover

Installing ball bearing for input shaft in end cover

1 article

• Installing ball bearing for input shaft in end cover

Peening baffle plate in position when replacing ball bearing for input shaft

1 article

• Peening baffle plate in position when replacing ball bearing for input shaft

Peening baffle plate in position when replacing end cover

1 article

• Peening baffle plate in position when replacing end cover

Pulling needle bearing for Torsen differential out from end cover

1 article

• Pulling needle bearing for Torsen differential out from end cover 1

Driving needle bearing for Torsen differential flush into end cover

1 article

• Driving needle bearing for Torsen differential flush into end cover

Bearing plate, servicing

1 article

• Bearing plate, servicing

Removing and installing ball sleeves for selector rods

1 article

• Removing and installing ball sleeves for selector rods

Checking synchro-ring for wear

1 article

• Checking synchro-ring for wear

Pulling ball sleeve out of follower for reverse gear

1 article

• Pulling ball sleeve out of follower for reverse gear 3

Pressing cylinder roller bearing for input shaft into bearing plate

1 article

• Pressing cylinder roller bearing for input shaft into bearing plate

Measuring insertion depth of cylinder roller bearing for input shaft

1 article

• Measuring insertion depth of cylinder roller bearing for input shaft 1

Shim "S4," re-determining

1 article

• Shim "S4," re-determining 3

Determining shim when replacing hollow shaft

1 article

• Determining shim when replacing hollow shaft

Available shims for "S4"

1 article

• Available shims for "S4"

Transmission housing, servicing

1 article

• Transmission housing, servicing

Pulling out seal for drive flange

1 article

• Pulling out seal for drive flange 1

Driving in seal for drive flange

1 article

• Driving in seal for drive flange 1

Levering out seal for input shaft when transmission is dismantled

1 article

• Levering out seal for input shaft when transmission is dismantled

Removing seal for input shaft when transmission is not dismantled

1 article

• Removing seal for input shaft when transmission is not dismantled

Driving in seal for input shaft

1 article

• Driving in seal for input shaft

Pulling out ball sleeve

1 article

• Pulling out ball sleeve

Driving in ball sleeve

1 article

• Driving in ball sleeve

Pulling out seal for selector shaft

1 article

• Pulling out seal for selector shaft 1

Driving in seal for selector shaft

1 article

• Driving in seal for selector shaft

Installing seal and selector shaft with assembly sleeve

1 article

• Installing seal and selector shaft with assembly sleeve

Insertion depth of breather sleeve for transmissions without breather hose

1 article

• Insertion depth of breather sleeve for transmissions without breather hose

Breather for transmission with breather hose

1 article

• Breather for transmission with breather hose

Pulling needle bearing out of transmission housing

1 article

• Pulling needle bearing out of transmission housing 1

Driving needle bearing into transmission housing

1 article

• Driving needle bearing into transmission housing

Insertion depth of needle bearing

1 article

• Insertion depth of needle bearing 1

Removing circlip

1 article

• Removing circlip

Installation position of oil baffle plate only for transmission with transmission oil cooler

1 article

• Installation position of oil baffle plate only for transmission with transmission oil cooler

Selector shaft (complete), disassembling and assembling

1 article

• Selector shaft (complete), disassembling and assembling

Driving out and driving in roll pin flush

1 article

• Driving out and driving in roll pin flush 1

Driving out selector shaft

1 article

• Driving out selector shaft 1

Driving in selector shaft

1 article

• Driving in selector shaft 1

Input shaft, disassembling and assembling

1 article

• Input shaft, disassembling and assembling

Inserting spring in sliding gear

1 article

• Inserting spring in sliding gear

Re-determining thickness of circlip

1 article

• Re-determining thickness of circlip 1

Synchro-hub installation position

1 article

• Synchro-hub installation position

Pressing on synchro-hub for 3rd and 4th gear

1 article

• Pressing on synchro-hub for 3rd and 4th gear

Driving spring pin into input shaft

1 article

• Driving spring pin into input shaft

Drive pinion and hollow shaft, disassembling and assembling

1 article

• Drive pinion and hollow shaft, disassembling and assembling

Pulling out outer race for large taper roller bearing

1 article

• Pulling out outer race for large taper roller bearing

Heating gearbox housing to insert the outer race for large taper roller bearing

1 article

• Heating gearbox housing to insert the outer race for large taper roller bearing

Inserting outer race for large taper roller bearing in gearbox housing and pressing home

1 article

• Inserting outer race for large taper roller bearing in gearbox housing and pressing home

Pulling out needle bearing for flange shaft/drive pinion

1 article

• Pulling out needle bearing for flange shaft/drive pinion 2

Pressing off inner race for large taper roller bearing

1 article

• Pressing off inner race for large taper roller bearing

Pressing on inner race for large taper roller bearing

1 article

• Pressing on inner race for large taper roller bearing

Determining circlip for large taper roller bearing for drive pinion

1 article

• Determining circlip for large taper roller bearing for drive pinion 1

Pressing off inner race of small taper roller bearing for drive pinion together with 1st speed sliding gear

1 article

• Pressing off inner race of small taper roller bearing for drive pinion together with 1st speed sliding gear 1

Pressing on inner race for small taper roller bearing for drive pinion together with 1st speed sliding gear

1 article

• Pressing on inner race for small taper roller bearing for drive pinion together with 1st speed sliding gear

Removing and installing circlip for synchro-hub and shim for 1st speed sliding gear

1 article

• Removing and installing circlip for synchro-hub and shim for 1st speed sliding gear

Pressing off 2nd speed sliding gear with synchro-hub for 1st and 2nd gear

1 article

• Pressing off 2nd speed sliding gear with synchro-hub for 1st and 2nd gear 1

Fitting 2nd speed sliding gear, pressing on synchro-hub for 1st and 2nd gear

1 article

• Fitting 2nd speed sliding gear, pressing on synchro-hub for 1st and 2nd gear

Determining thickness of circlip for synchro-hub for 1st and 2nd gear

1 article

• Determining thickness of circlip for synchro-hub for 1st and 2nd gear 2

Pressing in outer race for small taper roller bearing

1 article

• Pressing in outer race for small taper roller bearing

Installing

1 article

• Installing

Tightening torques

1 article

• Tightening torques

Speedometer sender -G22- and drive wheel for speedometer sender, removing and installing

1 article

• Speedometer sender -G22- and drive wheel for speedometer sender, removing and installing

Removing and installing speedometer sender -G22

1 article

• Removing and installing speedometer sender -G22 1

Seal and grooved ball bearing for flange for driveshaft on transmission, replacing

1 article

• Seal and grooved ball bearing for flange for driveshaft on transmission, replacing

Differential, removing and installing

1 article

• Differential, removing and installing

Differential, disassembling and assembling

1 article

• Differential, disassembling and assembling

Pulling inner race for small taper roller bearing out of housing

1 article

• Pulling inner race for small taper roller bearing out of housing

Pulling inner race for large taper roller bearing off housing

1 article

• Pulling inner race for large taper roller bearing off housing

Pressing on inner race for small taper roller bearing

1 article

• Pressing on inner race for small taper roller bearing 1

Installing ring gear

1 article

• Installing ring gear 5

Driving outer race for large taper roller bearing out of cover

1 article

• Driving outer race for large taper roller bearing out of cover 1

Drive pinion and ring gear, adjusting

1 article

• Drive pinion and ring gear, adjusting

Gear sets, adjusting and marking

1 article

• Gear sets, adjusting and marking

Final drive set readjusting, recommended sequence

1 article

• Final drive set readjusting, recommended sequence

Adjustment overview

1 article

• Adjustment overview

Shims, position

1 article

• Shims, position 1

Drive pinion, adjusting

1 article

• Drive pinion, adjusting

Determining total shim thickness "Stotal" for shims "S3" + "S4"

1 article

• Determining total shim thickness "Stotal" for shims "S3" + "S4" 3

Determining thickness of shim "S3*"

1 article

• Determining thickness of shim "S3*"

Determining measurement "e"

1 article

• Determining measurement "e" 4

Determining thickness of shim "S3"

1 article

• Determining thickness of shim "S3"

The following shims are available for "S3"

1 article

• The following shims are available for "S3"

Determining thickness of shim "S4"

1 article

• Determining thickness of shim "S4"

The following shims are available for "S4"

1 article

• The following shims are available for "S4"

Performing check measurement

1 article

• Performing check measurement

Measuring friction torque (check)

1 article

• Measuring friction torque (check) 1

Ring gear, adjusting

1 article

• Ring gear, adjusting

Determining total shim thickness "Stotal" for shims "S1" + "S2"

1 article

• Determining total shim thickness "Stotal" for shims "S1" + "S2" 4

Determining thickness of shim "S1*"

1 article

• Determining thickness of shim "S1*" 1

Measuring backlash

1 article

• Measuring backlash 1

Determining average backlash

1 article

• Determining average backlash

Determining thickness of shim "S2"

1 article

• Determining thickness of shim "S2"

The following shims are available for "S2"

1 article

• The following shims are available for "S2"

Determining thickness of shim "S1"

1 article

• Determining thickness of shim "S1"

The following shims are available for "S1"

1 article

• The following shims are available for "S1" 1

Driveshaft, servicing

1 article

• Driveshaft, servicing 7

Special tools and equipment

1 article

• Special tools and equipment 1

Procedure

1 article

• Procedure 3

Adjusting

1 article

• Adjusting 7

Oil level in rear final drive, checking

1 article

• Oil level in rear final drive, checking 2

Special tools, testers and auxiliary items

1 article

• Special tools, testers and auxiliary items 25

Assembly overview

1 article

• Assembly overview 2

Removing and installing drive flange

1 article

• Removing and installing drive flange 1

Position of breather sleeve

1 article

• Position of breather sleeve 12

Pulling off inner race for large taper roller bearing

1 article

• Pulling off inner race for large taper roller bearing 7

Adjusting sun wheels and planet pinions

1 article

• Adjusting sun wheels and planet pinions 2

Drive pinion, removing, installing, disassembling and assembling

1 article

• Drive pinion, removing, installing, disassembling and assembling 1

Removing nut for drive pinion

1 article

• Removing nut for drive pinion 1

Pulling flange for driveshaft off drive pinion

1 article

• Pulling flange for driveshaft off drive pinion 3

Pulling out outer race for small taper roller bearing

1 article

• Pulling out outer race for small taper roller bearing 1

Driving out outer race for large taper roller bearing

1 article

• Driving out outer race for large taper roller bearing 1

Pressing inner race for large taper roller bearing off drive pinion

1 article

• Pressing inner race for large taper roller bearing off drive pinion 1

Pressing inner race for large taper roller bearing onto drive pinion

1 article

• Pressing inner race for large taper roller bearing onto drive pinion 1

Pulling in outer race for large taper roller bearing

1 article

• Pulling in outer race for large taper roller bearing 3

Installing O-ring

1 article

• Installing O-ring 1

Driving in seal for flange for driveshaft

1 article

• Driving in seal for flange for driveshaft 1

Installing flange

1 article

• Installing flange 2

Measuring friction torque

1 article

• Measuring friction torque 1

Securing drive pinion nut

1 article

• Securing drive pinion nut 2

Readjusting final drive set, recommended sequence

1 article

• Readjusting final drive set, recommended sequence 1

Determine thickness of shim "S3"

1 article

• Determine thickness of shim "S3" 13

Measuring frictional torque (check)

1 article

• Measuring frictional torque (check) 1

Adjusting backlash

1 article

• Adjusting backlash 2