Manual sections

• 2.7l v6 5v Bi-Turbo (engine Codes: Apb, Bel)
• 3.0l v6 (engine Code: Avk)
• 4.2l v8 5v (engine Codes: Art, Awn, Bbd)
• 5 Spd. Manual Transmission - 01a
• 6 Spd. Manual Transmission - 01e
• 6 Spd. Manual Transmission 01e - Transmission Removal
• Abbreviations
• Air Conditioning
• Application
• Automatic Trans
• Axle Shafts
• Basic Trouble Shooting
• Blowers, Superchargers & Turbochargers
• Brake System
• Brake System - ABS
• Brake System - on Board Diagnostic (OBD) - ABS & ESP
• Brakes
• Cabin Air Filter
• Charging System
• Check Lists
• Clutches Manual & Hydraulic
• Communication Devices
• Computer Relearn
• Cooling Fan
• Cruise Control Systems
• Diagnostic Connector Locations
• Door Locks & Anti-Theft Systems
• Drive Cycles
• Driveline/axles
• Driveshaft & Universal Joints
• DTC Index
• Electrical Component Locations
• Emission Applications
• Engine
• Engine Performance
• Exhaust
• Exhaust System, Emission Controls (2.7l v6 Bi-Turbo - Apb, Bel)
• Exhaust System, Emission Controls (3.0l v6 Avk)
• Exhaust System, Emission Controls, Generic Scan Tool (3.0l v6 - Avk)
• Exterior Body Panels
• Exterior/interior Trim
• Fuel Supply System - All Engines
• Fuel Supply, Generic Scan Tool (3.0l v6 Avk)
• Fuel System
• Fuses & Circuit Breakers
• Gauges & Instrument Panels
• Identification
• Ignition System
• Ignition/glow Plug System - 3.0l v6 Avk
• Maintenance
• Manual Trans
• MAP Guidelines
• Metric Conversions
• Mirrors
• Mode 6
• Multiport Fuel Injection (mfi) - 3.0l v6 Avk
• Multiport Fuel Injection (mfi) - 4.2l v8 5v - Art, Awn
• Multiport Fuel Injection (mfi), Generic Scan Tool (3.0l v6 Avk)
• Oem General Information
• On Board Diagnostic (OBD) - 2.7l v6 Biturbo - Apb, Bel
• On Board Diagnostic (OBD) - 2.8l v6 Aha
• On Board Diagnostic (OBD) - 2001 and Up
• On Board Diagnostic (OBD) - 3.0l v6 Avk
• On Board Diagnostic (OBD) - 4.2l v8 5v - Art, Awn
• On Board Diagnostic (OBD) - 5 Spd. Automatic Transmission 01v
• On Board Diagnostic (OBD) - 5 Spd. Automatic Transmission, 01l All Wheel Drive
• On Board Diagnostic (OBD) - Central Locking System, Memory Seats, Ultrasonic Interior Monitor
• On Board Diagnostic (OBD) - Continuously Variable Transmission (cvt) 01j
• On Board Diagnostic (OBD) - HVAC
• On Board Diagnostic (OBD) - Radio, Navigation, Steering & Telematics
• On Board Diagnostic (OBD) - Suspension & Tire Pressure Monitoring
• Overhaul - 01l (awd)
• Overhaul - 01v
• Reset Procedures
• Restraints
• Seats
• Self Leveling Suspension
• Servicing - A/t (01j, Cvt)
• Servicing - A/t (01l, Awd)
• Specifications
• Starter
• Steering
• Steering Column Switches
• Sun Roof/t-Top/convertible Top
• Suspension - Front
• Suspension - Rear, Awd
• Suspension Rear
• Testing & Diagnostics
• Timing Belt
• Traction Control Disable
• Transmission
• Warning System
• Wheel Alignment
• Wiper/washer Systems
• Wiring Diagrams - Engine Performance

Repair manual

5 Spd. Manual Transmission - 01a Audi A6 C5 рестайлинг

Step-by-step instructions on "5 Spd. Manual Transmission - 01a" for Audi A6 C5 рестайлинг (2001–2004). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

159subsections

159articles

288illustrations

Transmission identification

1 article

• Transmission identification 6

Rear final drive, identification

1 article

• Rear final drive, identification 3

Transmission layout

1 article

• Transmission layout 1

Engine output/brake test and towing/tow starting, notes

1 article

• Engine output/brake test and towing/tow starting, notes

Transmission ratio

1 article

• Transmission ratio

Calculating speed "V"

1 article

• Calculating speed "V"

Repair instructions, general

1 article

• Repair instructions, general 1

Sealants

1 article

• Sealants

Locking elements

1 article

• Locking elements 1

Nuts, bolts

1 article

• Nuts, bolts

Bearings

1 article

• Bearings

Shims

1 article

• Shims

Gears, synchro-hubs, inner races for sliding gears

1 article

• Gears, synchro-hubs, inner races for sliding gears

Sliding gears

1 article

• Sliding gears

Synchronizer rings

1 article

• Synchronizer rings

Clutch mechanism

1 article

• Clutch mechanism 1

Requirement

1 article

• Requirement

Removing

1 article

• Removing 4

Installing

1 article

• Installing 1

Tightening torque

1 article

• Tightening torque

Transmission, disassembling and assembling

1 article

• Transmission, disassembling and assembling

Transmission overview

1 article

• Transmission overview 2

Input shaft ball bearing and multi-function sender, removing and installing

1 article

• Input shaft ball bearing and multi-function sender, removing and installing 1

Breather installation position

1 article

• Breather installation position 1

Input shaft, drive pinion, hollow shaft, selector rods, transmission cover and cover with Torsen differential, removing and installing

1 article

• Input shaft, drive pinion, hollow shaft, selector rods, transmission cover and cover with Torsen differential, removing and installing 2

Input shaft ball bearing, multi-function sender, input shaft, drive pinion, selector rods, transmission cover and cover with Torsen differential, removing and installing

1 article

• Input shaft ball bearing, multi-function sender, input shaft, drive pinion, selector rods, transmission cover and cover with Torsen differential, removing and installing

Special tools, testers and auxiliary items

1 article

• Special tools, testers and auxiliary items 21

Torsen differential, servicing cover and removing and installing

1 article

• Torsen differential, servicing cover and removing and installing 1

Removing plug

1 article

• Removing plug 1

Removing and installing drive flange

1 article

• Removing and installing drive flange 1

Pressing out Torsen differential

1 article

• Pressing out Torsen differential 1

Pressing off ball bearing from Torsen differential

1 article

• Pressing off ball bearing from Torsen differential 1

Pressing ball bearing onto Torsen differential

1 article

• Pressing ball bearing onto Torsen differential 1

Pressing out ball bearing for drive flange

1 article

• Pressing out ball bearing for drive flange 1

Pressing in ball bearing for drive flange

1 article

• Pressing in ball bearing for drive flange 1

Pulling out needle bearing

1 article

• Pulling out needle bearing 2

Installation position of rear needle bearing

1 article

• Installation position of rear needle bearing 1

Pressing in needle bearing

1 article

• Pressing in needle bearing 2

Driving in seal

1 article

• Driving in seal 1

Transmission selector mechanism, disassembling and assembling

1 article

• Transmission selector mechanism, disassembling and assembling 1

Installation position of 5th and reverse gear selector fork and coupling plate for selector rod

1 article

• Installation position of 5th and reverse gear selector fork and coupling plate for selector rod 2

Pulling out mounting bush for 3rd and 4th gear selector rod

1 article

• Pulling out mounting bush for 3rd and 4th gear selector rod 2

Oil seal installation position

1 article

• Oil seal installation position 1

Installation position of complete selector mechanism in transmission

1 article

• Installation position of complete selector mechanism in transmission 6

Special tools and equipment

1 article

• Special tools and equipment 1

Securing bolt for needle bearing

1 article

• Securing bolt for needle bearing 2

Installation position of needle bearing

1 article

• Installation position of needle bearing 2

Pulling out roller sleeve

1 article

• Pulling out roller sleeve 1

Installation position of roller sleeve

1 article

• Installation position of roller sleeve 2

Pressing off 5th gear wheel

1 article

• Pressing off 5th gear wheel 1

Pressing off synchro-hub for 3rd and 4th gear

1 article

• Pressing off synchro-hub for 3rd and 4th gear 2

Checking synchro-ring for wear

1 article

• Checking synchro-ring for wear 2

Determining thickness of circlip

1 article

• Determining thickness of circlip 2

Installation position of locking collar

1 article

• Installation position of locking collar 1

Pressing on 5th gear wheel

1 article

• Pressing on 5th gear wheel 1

Driving in oiling sleeve into input shaft

1 article

• Driving in oiling sleeve into input shaft 2

Input shaft, adjusting

1 article

• Input shaft, adjusting

Calculating dimension "x"

1 article

• Calculating dimension "x" 3

Determining circlip behind the input shaft ball bearing

1 article

• Determining circlip behind the input shaft ball bearing 1

Procedure

1 article

• Procedure 1

Pulling out double taper roller bearing outer race

1 article

• Pulling out double taper roller bearing outer race 1

Pressing off double taper roller bearing inner race

1 article

• Pressing off double taper roller bearing inner race 1

Pressing in double taper roller bearing outer race

1 article

• Pressing in double taper roller bearing outer race 3

Pulling out securing bush for taper roller bearing outer race

1 article

• Pulling out securing bush for taper roller bearing outer race 1

Pressing out taper roller bearing outer race

1 article

• Pressing out taper roller bearing outer race 2

Pressing off taper roller bearing inner race

1 article

• Pressing off taper roller bearing inner race 1

Pressing on taper roller bearing inner race

1 article

• Pressing on taper roller bearing inner race 1

Pressing off 5th gear and reverse gear synchro-hub

1 article

• Pressing off 5th gear and reverse gear synchro-hub 1

Pressing off 4th gear wheel

1 article

• Pressing off 4th gear wheel 1

Pressing off 3rd gear wheel

1 article

• Pressing off 3rd gear wheel 1

Pressing off 1st and 2nd gear synchro-hub

1 article

• Pressing off 1st and 2nd gear synchro-hub 3

Inserting spring in sliding gear

1 article

• Inserting spring in sliding gear 2

Pressing on 1st and 2nd gear synchro-hub

1 article

• Pressing on 1st and 2nd gear synchro-hub 1

Installation position of locking collar for 1st and 2nd gear

1 article

• Installation position of locking collar for 1st and 2nd gear 1

Pressing on 3rd gear wheel

1 article

• Pressing on 3rd gear wheel 1

Pressing on 4th gear wheel

1 article

• Pressing on 4th gear wheel 1

Pressing on 5th gear and reverse gear synchro-hub

1 article

• Pressing on 5th gear and reverse gear synchro-hub 1

Installation position of operating sleeve for 5th and reverse gear

1 article

• Installation position of operating sleeve for 5th and reverse gear 1

Allocation of operating sleeve to reverse idler gear

1 article

• Allocation of operating sleeve to reverse idler gear

Reverse gear wheel, removing and installing

1 article

• Reverse gear wheel, removing and installing 1

Drive flange seal, replacing

1 article

• Drive flange seal, replacing 1

Removing left drive flange

1 article

• Removing left drive flange 1

Remove right drive flange

1 article

• Remove right drive flange 1

Setup of drive flange with polygon bearing

1 article

• Setup of drive flange with polygon bearing 3

Tightening torques

1 article

• Tightening torques

Oil seal for drive flange/driveshaft, replacing

1 article

• Oil seal for drive flange/driveshaft, replacing 9

Speedometer sender and drive wheel, removing and installing

1 article

• Speedometer sender and drive wheel, removing and installing 1

Speedometer drive wheel, removing and installing

1 article

• Speedometer drive wheel, removing and installing 2

Differential, removing and installing

1 article

• Differential, removing and installing 1

Removing and installing circlip

1 article

• Removing and installing circlip 1

Removing spacer ring

1 article

• Removing spacer ring 1

Installing spacer ring

1 article

• Installing spacer ring 1

Drive flange assembly

1 article

• Drive flange assembly 1

Differential, disassembling and assembling

1 article

• Differential, disassembling and assembling 1

Knocking right taper roller bearing outer race out of transmission housing

1 article

• Knocking right taper roller bearing outer race out of transmission housing 1

Pressing right taper roller bearing outer race into transmission housing

1 article

• Pressing right taper roller bearing outer race into transmission housing 1

Pulling off right taper roller bearing inner race

1 article

• Pulling off right taper roller bearing inner race 1

Pressing on right taper roller bearing inner race

1 article

• Pressing on right taper roller bearing inner race 1

Pulling off large taper roller bearing inner race

1 article

• Pulling off large taper roller bearing inner race 1

Pressing on left taper roller bearing inner race

1 article

• Pressing on left taper roller bearing inner race 1

Knocking left taper roller bearing outer race out of cover

1 article

• Knocking left taper roller bearing outer race out of cover 1

Pressing left taper roller bearing outer race into cover

1 article

• Pressing left taper roller bearing outer race into cover 2

Heat ring gear to approx. 100° C when installing

1 article

• Heat ring gear to approx. 100° C when installing 1

Installing sun wheels and planet pinions

1 article

• Installing sun wheels and planet pinions 2

Drive pinion and ring gear, adjusting

1 article

• Drive pinion and ring gear, adjusting

Final drive gear sets, adjusting and marking

1 article

• Final drive gear sets, adjusting and marking 1

Shims, position

1 article

• Shims, position 1

Adjustment overview

1 article

• Adjustment overview

Final drive set, sequence for readjusting

1 article

• Final drive set, sequence for readjusting 1

Drive pinion, adjusting

1 article

• Drive pinion, adjusting

Determining total shim thickness "Stotal" for shims "S3" + "S4"

1 article

• Determining total shim thickness "Stotal" for shims "S3" + "S4" 6

Determining thickness of shim "S3*"

1 article

• Determining thickness of shim "S3*" 1

Determining measurement "e"

1 article

• Determining measurement "e" 4

Determining thickness of shim "S3"

1 article

• Determining thickness of shim "S3"

Determining thickness of shim "S4"

1 article

• Determining thickness of shim "S4"

Performing check measurement

1 article

• Performing check measurement 1

Measuring frictional torque (check)

1 article

• Measuring frictional torque (check) 1

Thickness of shim "S4" when replacing transmission cover, redetermining

1 article

• Thickness of shim "S4" when replacing transmission cover, redetermining 2

Ring gear, adjusting

1 article

• Ring gear, adjusting

Determining total shim thickness "Stotal" for shims "S1" + "S2"

1 article

• Determining total shim thickness "Stotal" for shims "S1" + "S2" 3

Measuring backlash

1 article

• Measuring backlash 1

Determining average backlash

1 article

• Determining average backlash 1

Determining thickness of shim"S2"

1 article

• Determining thickness of shim"S2"

Determining thickness of shim "S1"

1 article

• Determining thickness of shim "S1" 1

Driveshaft, servicing

1 article

• Driveshaft, servicing 12

Adjusting

1 article

• Adjusting 4

The following shims are available

1 article

• The following shims are available 3

Oil level in rear final drive, checking

1 article

• Oil level in rear final drive, checking 7

Requirements

1 article

• Requirements 19

Securing rear final drive

1 article

• Securing rear final drive 1

Assembly overview

1 article

• Assembly overview 4

Position of breather sleeve

1 article

• Position of breather sleeve 8

Knocking outer race of small taper roller bearing out of housing

1 article

• Knocking outer race of small taper roller bearing out of housing 2

Pulling off inner race for small taper roller bearing

1 article

• Pulling off inner race for small taper roller bearing 1

Pressing on inner race for small taper roller bearing

1 article

• Pressing on inner race for small taper roller bearing 1

Pulling off inner race for large taper roller bearing

1 article

• Pulling off inner race for large taper roller bearing 1

Pressing on inner race for large taper roller bearing

1 article

• Pressing on inner race for large taper roller bearing 1

Driving outer race for large taper roller bearing out of cover

1 article

• Driving outer race for large taper roller bearing out of cover 3

Installing ring gear

1 article

• Installing ring gear 5

Removing nut for drive pinion

1 article

• Removing nut for drive pinion 1

Pulling flange for driveshaft off drive pinion

1 article

• Pulling flange for driveshaft off drive pinion 3

Pulling out outer race for small taper roller bearing

1 article

• Pulling out outer race for small taper roller bearing 1

Driving out outer race for large taper roller bearing

1 article

• Driving out outer race for large taper roller bearing 2

Pressing inner race for large taper roller bearing onto drive pinion

1 article

• Pressing inner race for large taper roller bearing onto drive pinion 1

Pulling in outer race for large taper roller bearing

1 article

• Pulling in outer race for large taper roller bearing 1

Pressing in outer race for small taper roller bearing

1 article

• Pressing in outer race for small taper roller bearing 1

Pressing on small taper roller bearing inner race

1 article

• Pressing on small taper roller bearing inner race 1

Installing O-ring

1 article

• Installing O-ring 1

Driving in seal for flange for driveshaft

1 article

• Driving in seal for flange for driveshaft 1

Installing flange

1 article

• Installing flange 1

Tightening nut for drive pinion and measuring friction torque

1 article

• Tightening nut for drive pinion and measuring friction torque 1

Measuring friction torque

1 article

• Measuring friction torque 1

Securing drive pinion nut

1 article

• Securing drive pinion nut 1

Gear sets, adjusting and marking

1 article

• Gear sets, adjusting and marking 1

Readjusting final drive set, recommended sequence

1 article

• Readjusting final drive set, recommended sequence 1

Determine thickness of shim "S3"

1 article

• Determine thickness of shim "S3" 10

Determining shim thickness "S3"

1 article

• Determining shim thickness "S3" 1

Notes

1 article

• Notes 4

Adjusting backlash

1 article

• Adjusting backlash 2