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Contents Section: 5 Spd. Manual Transmission - 01a All sections

Procedure Audi A6 C5 рестайлинг

5 Spd. Manual Transmission - 01a 1 illustration ~651 words

Procedure

Note. When installing new gear wheels or the final drive set consult technical data. See CODE LETTERS, ALLOCATION, RATIOS, CAPACITIES . Adjustments are required when replacing components marked "1)". See ADJUSTMENT OVERVIEW .

Note. The following list refers to items in (Scheme 96).

  1. Transmission housing
  2. Shim "S3" See «ADJUSTMENT OVERVIEW»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__adjustment-overview).
  3. Double taper roller bearing outer race 1) Pulling out, see «PULLING OUT DOUBLE TAPER ROLLER BEARING OUTER RACE»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pulling-out-double-taper-roller-bearing) Pressing in, see «PRESSING IN DOUBLE TAPER ROLLER BEARING OUTER RACE»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-in-double-taper-roller-bearing)
  4. Drive pinion 1) Is mated with ring gear, always replace together as a set Adjusting drive pinion and ring gear, see «DRIVE PINION AND RING GEAR, ADJUSTING»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__drive-pinion-and-ring-gear-adjusting)
  5. Double taper roller bearing inner race 1) Pressing off, see «PRESSING OFF DOUBLE TAPER ROLLER BEARING INNER RACE»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-off-double-taper-roller-bearing) Pressing on, see «PRESSING ON DOUBLE TAPER ROLLER BEARING INNER RACE»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a)
  6. Circlip Redetermine thickness if double taper roller bearing is replaced. See «DETERMINING THICKNESS OF CIRCLIP»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a).
  7. Needle roller bearing For drive pinion in hollow shaft Lubricate with MoS2 grease
  8. Hollow shaft 1)
  9. Needle bearing for 1st gear
  10. Needle bearing for 1st gear
  11. 1st speed sliding gear
  12. Spring Insert in 1st speed sliding gear. See «INSERTING SPRING IN SLIDING GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__inserting-spring-in-sliding-gear).
  13. Synchro-ring for 1st gear Checking for wear, see «CHECKING SYNCHRO-RING FOR WEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a)
  14. Synchro-hub for 1st and 2nd gear Pressing off, see «PRESSING OFF 1ST AND 2ND GEAR SYNCHRO-HUB»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-off-1st-and-2nd-gear) Pressing on, see «PRESSING ON 1ST AND 2ND GEAR SYNCHRO-HUB»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-on-1st-and-2nd-gear)
  15. Circlip Identification color Installation position (Scheme 111), item -1- Redetermine thickness if synchro-hub is replaced. See «DETERMINING THICKNESS OF CIRCLIP»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a).
  16. Needle roller bearing For 2nd gear
  17. Locking collar for 1st and 2nd gear Installation position, see «INSTALLATION POSITION OF LOCKING COLLAR FOR 1ST AND 2ND GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__installation-position-of-locking-collar-for)
  18. Synchro-ring for 2nd gear Checking for wear, see «CHECKING SYNCHRO-RING FOR WEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a)
  19. Spring Insert in 2nd speed sliding gear. See «INSERTING SPRING IN SLIDING GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__inserting-spring-in-sliding-gear).
  20. 2nd speed sliding gear
  21. Circlip Identification color Installation position (Scheme 111), item -2
  22. 3rd gear wheel Pressing off, see «PRESSING OFF 3RD GEAR WHEEL»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-off-3rd-gear-wheel) Pressing on, see «PRESSING ON 3RD GEAR WHEEL»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-on-3rd-gear-wheel)
  23. Circlip Identification color Installation position (Scheme 111), item -3- Redetermine thickness if 3rd gear wheel is replaced. See «DETERMINING THICKNESS OF CIRCLIP»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a).
  24. 4th gear wheel Pressing off, see «PRESSING OFF 4TH GEAR WHEEL»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-off-4th-gear-wheel) Pressing on, see «PRESSING ON 4TH GEAR WHEEL»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-on-4th-gear-wheel)
  25. Circlip Identification color Installation position (Scheme 111), item -4- Redetermine thickness if 4th gear wheel is replaced. See «DETERMINING THICKNESS OF CIRCLIP»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a).
  26. Needle roller bearing
  27. 5th speed sliding gear
  28. Spring Insert in 5th speed sliding gear. See «INSERTING SPRING IN SLIDING GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__inserting-spring-in-sliding-gear).
  29. Synchro-ring for 5th gear Checking for wear, see «CHECKING SYNCHRO-RING FOR WEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a)
  30. Circlip Identification Installation position (Scheme 111), item -5
  31. 5th gear synchro-hub Pressing off, see «PRESSING OFF 5TH GEAR AND REVERSE GEAR SYNCHRO-HUB»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-off-5th-gear-and-reverse) Pressing on, see «PRESSING ON 5TH GEAR AND REVERSE GEAR SYNCHRO-HUB»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-on-5th-gear-and-reverse)
  32. Circlip Identification color Installation position (Scheme 111), item -6- Redetermine thickness if synchro-hub is replaced. See «DETERMINING THICKNESS OF CIRCLIP»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a).
  33. Needle roller bearing For reverse gear
  34. 5th and reverse gear locking collar Installation position, see «INSTALLATION POSITION OF OPERATING SLEEVE FOR 5TH AND REVERSE GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__installation-position-of-operating-sleeve-for)
  35. Reverse gear synchro-ring Checking for wear, see «CHECKING SYNCHRO-RING FOR WEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a)
  36. Spring Insert in reverse sliding gear. See «INSERTING SPRING IN SLIDING GEAR»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__inserting-spring-in-sliding-gear).
  37. Reverse sliding gear
  38. Circlip Identification color Installation position (Scheme 111), item -7
  39. Inner race for taper roller bearing 1) Pressing off, see «PRESSING OFF TAPER ROLLER BEARING INNER RACE»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-off-taper-roller-bearing-inner) Pressing on, see «PRESSING ON TAPER ROLLER BEARING INNER RACE»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-on-taper-roller-bearing-inner)
  40. Bush To secure small taper roller bearing outer race Pulling out, see «PULLING OUT SECURING BUSH FOR TAPER ROLLER BEARING OUTER RACE»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pulling-out-securing-bush-for-taper) Need not be fitted after the small taper roller bearing has been replaced
  41. Outer race for taper roller bearing 1) Pressing out, see «PRESSING OUT TAPER ROLLER BEARING OUTER RACE»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__pressing-out-taper-roller-bearing-outer) Pressing in, see «PRESSING IN TAPER ROLLER BEARING OUTER RACE»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a)
  42. Shim "S4" See «ADJUSTMENT OVERVIEW»(/audi/a6/c5-2001-2004/remont/differentials-drive-axles/#5-spd-manual-transmission-01a__adjustment-overview).
  43. Ring Holds rubber washer
  44. Rubber washer Compensates length variations
  45. Transmission cover

Scheme 95

Scheme 95
Scheme 95