FRONT BUMPER COVER, ADJUSTING
Adjusting
Scheme 12
Remove the lock carrier cover. Refer to LOCK CARRIER COVER .
If the gap dimension is not even, position the wrench on the adjusting bolt -1- and adjust the gap dimension for the front bumper cover -2-.
Check the gap dimension again and repeat the adjustment if necessary.
Scheme 13
- Bolt 3 Nm
- Bolt 1.5 Nm
- Bumper Cover End Plate Removing and installing, refer to «BUMPER COVER END PLATE»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- Cover For the towing hook
- Bumper Cover Removing and installing, refer to «BUMPER COVER»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- Right Front Parking Aid Sensor -G252- Removing and installing, refer to «[For engine(s) CAUA, CAEB, CALA] Removal and Installation»(/audi/a5/i-2007-2011/remont/exterior-lights/#exterior-lights-switches-coupe) .
- Radiator Grille Removing and installing, refer to «RADIATOR GRILLE»(/audi/a5/i-2007-2011/remont/mirrors/#exterior-equipment-coupe) .
- Bolt For the correct tightening specifications, refer to item 8 in: «RADIATOR GRILLE ASSEMBLY OVERVIEW»(/audi/a5/i-2007-2011/remont/mirrors/#exterior-equipment-coupe)
- Lock Carrier Cover Removing and installing, refer to «LOCK CARRIER COVER»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- Expanding Rivet Remove the clamping pin when removing. Only press the clamping pin in when installing.
- Impact Absorber Removing and installing, refer to «IMPACT ABSORBER»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- Left Front Parking Aid Sensor -G255- Removing and installing, refer to «[For engine(s) CAUA, CAEB, CALA] Removal and Installation»(/audi/a5/i-2007-2011/remont/exterior-lights/#exterior-lights-switches-coupe) .
- Front Bumper Cover Mount Removing and installing, refer to «FRONT BUMPER COVER MOUNT»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- Bolt 4 Nm
- Nut 4 Nm
- Fog Lamps Removing and installing, refer to «[For engine(s) CAUA, CAEB, CALA] Removal and Installation»(/audi/a5/i-2007-2011/remont/exterior-lights/#exterior-lights-switches-coupe) .
- Air Intake Grille Removing and installing, refer to «AIR INTAKE GRILLE»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- Bolt 3 Nm
- Bolt 1.5 Nm
Scheme 14
- Trim Molding, Removing and Installing, refer to «TRIM MOLDING, AUDI S5»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- Bumper cover
- Screws - 1.5 Nm
- Front noise insulation bracket
- Radiator Grille
- Screws - 1.5 Nm
- Reinforcement brace
- Bolt -1.5 Nm
Scheme 15
- Side Impact Bar Removing and installing, refer to «IMPACT MEMBER»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- Low Tone Horn -H7- Removing and installing, refer to «[For engine(s) CAUA, CAEB, CALA] Removal and Installation»(/audi/a5/i-2007-2011/remont/gauges-instrument-panels/#instruments-coupe) .
- Right Spacer For the bumper cover
- Right Impact Bar Mount Removing and installing, refer to «RIGHT IMPACT MEMBER MOUNT»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- High Tone Horn -H2- Removing and installing, refer to «[For engine(s) CAUA, CAEB, CALA] Removal and Installation»(/audi/a5/i-2007-2011/remont/gauges-instrument-panels/#instruments-coupe) .
- Bolt 30 Nm
- Left spacer For the bumper cover
- Bolt Secures the lock carrier. 4 Nm
- Bolt 30 Nm
- Left Impact Member Mount Removing and installing, refer to «LEFT IMPACT MEMBER MOUNT»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- Bolt 20 Nm
- Nut For the correct tightening specifications, refer to «[For engine(s) CAUA, CAEB, CALA] Removal and Installation»(/audi/a5/i-2007-2011/remont/gauges-instrument-panels/#instruments-coupe)
Scheme 16
- Decorative Trim Strip Audi S5 only Removing and installing, refer to «TRIM MOLDING, AUDI S5»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe)
- Bolt 1.5 Nm Quantity: 9
- Bumper Cover Lower Section Removing and installing, refer to «BUMPER COVER LOWER SECTION»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe)
- Bolt 1.5 Nm Quantity: 2
- Rear Bumper Cover Removing and installing, refer to «BUMPER COVER»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe)
- Left Rear Parking Aid Sensor -G203- Removing and installing, refer to «[For engine(s) CAUA, CAEB, CALA] Removal and Installation»(/audi/a5/i-2007-2011/remont/exterior-lights/#exterior-lights-switches-coupe)
- Bolt Quantity: 3 Tightening sequence (Scheme 17)
- Side Mount For the bumper cover Removing and installing, refer to «BUMPER COVER SIDE MOUNT»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe)
- Clip Nut Quantity: 3
- Bumper Cover Locking Mechanism Clamping screw tightening specification 2.5 Nm. Removing and installing, refer to «BUMPER COVER LOCKING MECHANISM»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe)
- Clip Nut Quantity: 2
- Bolt Quantity: 2 Tightening sequence (Scheme 17)
- Nut 4 Nm
- Left Rear Center Parking Aid Sensor -G204- Removing and installing, refer to «[For engine(s) CAUA, CAEB, CALA] Removal and Installation»(/audi/a5/i-2007-2011/remont/exterior-lights/#exterior-lights-switches-coupe).
- Right Rear Center Parking Aid Sensor -G205- Removing and installing, refer to «[For engine(s) CAUA, CAEB, CALA] Removal and Installation»(/audi/a5/i-2007-2011/remont/exterior-lights/#exterior-lights-switches-coupe).
- Nut 4 Nm
- Right Rear Parking Aid Sensor -G206- Removing and installing, refer to «[For engine(s) CAUA, CAEB, CALA] Removal and Installation»(/audi/a5/i-2007-2011/remont/exterior-lights/#exterior-lights-switches-coupe).
- Cover For the towing eye
- Bolt 1.5 Nm Quantity: 3
Scheme 17
Tighten the bolts in a -1 to 5- sequence to 1.5 Nm.
Scheme 18
- Washer
- Bolt 57 Nm
- Bolt
- Left Impact Member Mount For vehicles without a trailer hitch Removing and installing, refer to «IMPACT MEMBER MOUNT WITHOUT TRAILER HITCH»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe)
- Washer
- Bolt 57 Nm
- Nut 17 Nm
- Right Impact Bar Mount For vehicles without a trailer hitch Removing and Installing, refer to «IMPACT MEMBER MOUNT WITHOUT TRAILER HITCH»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe)
- Bolt 57 Nm
- Washer
- Nut 17 Nm
- Side Impact Bar For vehicles without a trailer hitch Removing and installing, refer to «IMPACT MEMBER WITHOUT TRAILER HITCH»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe)
- Bolt
- Bolt 57 Nm
- Washer
- Side Impact Bar For vehicles with a trailer hitch Removing and installing, refer to «IMPACT MEMBER WITH TRAILER HITCH»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe)
- Type Plate
Scheme 19
- A - Hood to Radiator Grille Gap dimension = 4.5 +/- 0.8 mm Adjusting, refer to «FRONT BUMPER COVER, ADJUSTING»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe__front-bumper-cover-adjusting)
- B - Hood to Front Bumper Cover Gap dimension = 4.5 mm Adjusting, refer to «FRONT BUMPER COVER, ADJUSTING»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe__front-bumper-cover-adjusting)
- C - Front Bumper Cover to Headlamp Curve Gap dimension = 1.9 mm
- D - Front Bumper Cover to the Front Side Panel Zero gap
- E - Front Bumper Cover to the Headlamp Gap dimension = 2.1 mm
Scheme 20
- A - Rear Bumper Cover to the Rear Side Panel. Gap dimension = 0 mm
- B - Rear Bumper Cover for the Tail Lamp Gap dimension = 1.5 mm
- C - Rear Bumper Cover to the Side of the Rear Lid Gap dimension = 3.7 mm
- D - Rear Bumper Cover to the Bottom of the Rear Lid Gap dimension = 5.0 mm
- E - Radius for the Rear Bumper Cover to the Rear Lid Gap dimension = 4.1 mm
Scheme 21
Proceed as follows
Release the retaining hooks -A arrows- using a screwdriver.
Remove the air intake grille -1- from the lower section of the bumper cover -arrow B-.
INSTALLING
Install in reverse order of removal.
Scheme 22
Proceed as follows
Remove the lock carrier cover. Refer to LOCK CARRIER COVER .
Disconnect the electrical connector -2- for the outside air temperature sensor -G17- and the electrical connector -1- for the front parking aid sensor.
Remove the bolt -3-.
Scheme 23
Remove the bolt -2- and the quick-release coupling -1- on the front bumper noise insulation.
Remove wheel housing liner. Refer to FRONT WHEEL HOUSING LINER ASSEMBLY OVERVIEW .
Scheme 24
Disconnect the electrical connector -1- on the fog lamp.
Remove the bolts -arrows-.
Disengage the side walls on the front side panel and remove the bumper cover forward.
- Gap dimensions, refer to «FRONT BUMPER COVER GAP DIMENSIONS»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- For the correct tightening specifications, refer to «FRONT BUMPER COVER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
Install wheel housing liner. Refer to FRONT WHEEL HOUSING LINER ASSEMBLY OVERVIEW .
Install the lock carrier cover. Refer to LOCK CARRIER COVER .
Scheme 25
Proceed as follows
Remove the bolts -1 and 2-.
Pull the front bumper cover end plate back.
- For the correct tightening specifications, refer to «FRONT BUMPER COVER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal.
Scheme 26
Proceed as follows
Remove the front bumper cover. Refer to BUMPER COVER .
Remove the nuts -arrows- and the front bumper cover mount -1-.
- Gap dimensions, refer to «FRONT BUMPER COVER GAP DIMENSIONS»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- For the correct tightening specifications, refer to «FRONT BUMPER COVER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
Install the front bumper cover. Refer to BUMPER COVER .
Scheme 27
Proceed as follows
Fold the washer nozzle cover -1- upward -arrow A-.
Using a screwdriver on the inner side, pry the spray nozzle cover -1- off the mount -2- -arrow B- and disengage it at the opposite side.
Install in reverse order of removal. Note the following
Press the spray nozzle cover on until it engages audibly.
Scheme 28
Proceed as follows
Remove the front bumper cover. Refer to BUMPER COVER .
Disconnect the front parking aid sensor electrical wiring harness -1- -arrow- if applicable.
Guide the impact absorber -2- out of the brackets -A- and remove it.
Install in reverse order of removal. Note the following
Install the front bumper cover. Refer to BUMPER COVER .
Scheme 29
Proceed as follows
Note. When installing, position cable ties in the same place.
Remove the front bumper cover. Refer to BUMPER COVER .
Disconnect the electrical connector -4- on the horns and free up the electrical wiring harness -3- on the horn bracket.
Free up the washer nozzle water drain hose by disconnecting the cable tie -1-.
Remove the bolts -arrows- and the bumper cover spacer -2-.
Remove the impact bar -5- from the mounts.
Note. Pry the impact bar out of the mounts if it is not easy to remove.
- For the correct tightening specifications, refer to «FRONT BUMPER IMPACT MEMBER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
Install the front bumper cover. Refer to BUMPER COVER .
Scheme 30
Proceed as follows
Remove the front bumper cover. Refer to BUMPER COVER .
Remove the side impact bar. Refer to IMPACT MEMBER .
Remove the headlamp washer system spray nozzle. Refer to [For engine(s) CAUA, CAEB, CALA] Removal and Installation .
Mark the installation position of the mount to the lock carrier for installation later.
Remove the bolts -arrows-.
Remove the locating bolt -1-.
Tip the impact member mount -2- on the lock carrier out and remove it.
- For the correct tightening specifications, refer to «FRONT BUMPER IMPACT MEMBER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
Tighten the impact member mount according to the marking made during removal.
Install the headlamp washer system spray nozzle. Refer to [For engine(s) CAUA, CAEB, CALA] Removal and Installation .
Install the impact member. Refer to IMPACT MEMBER .
Install the front bumper cover. Refer to BUMPER COVER .
Scheme 31
Proceed as follows
Remove the expanding clip bolts -1, 2, 3 and 5-.
Lift the lock carrier cover -4- -arrow- and disengage it from the radiator grille.
Install in reverse order of removal. Note the following
Install the lock carrier cover with the guides in the mounts on the radiator grille and the bumper cover.
Insert the expanding clips and install the bolts as far as the stop.
REMOVING
Proceed as follows
Remove the front bumper cover. Refer to BUMPER COVER .
Remove the side impact bar. Refer to IMPACT MEMBER .
Mark the installation position of the mount to the lock carrier for installation later.
Remove the bolts -arrows-.
Scheme 32
Remove the locating bolt -1-.
Remove the impact member mount -2- on the lock carrier.
- For the correct tightening specifications, refer to «FRONT BUMPER IMPACT MEMBER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
Tighten the impact member mount according to the marking made during removal.
Install the impact member. Refer to IMPACT MEMBER .
Install the front bumper cover. Refer to BUMPER COVER .
Scheme 33
Proceed as follows
Remove the front bumper cover end plate. Refer to BUMPER COVER END PLATE .
Remove the bolts -arrows-.
Remove the trim molding -1- forward from the bumper cover -2-.
- For the correct tightening specifications (Scheme 14)
Install in reverse order of removal. Note the following
Install the front bumper cover end plate. Refer to BUMPER COVER END PLATE .
Scheme 34
Proceed as follows
Remove the tail lamp assembly. Refer to [For engine(s) CAUA, CAEB, CALA] Removal and Installation .
Disconnect the electrical connector -1- on the parking aid control module -J446- if applicable.
Free up the electrical wiring harness on the control module bracket -arrow- by disconnecting the cable tie -2-.
Press the grommet -3- outward.
Remove the nut -2-.
Scheme 35
Remove the bolts -1- on the lower bumper cover section.
Loosen the bumper cover locking mechanism -3- by turning the clamping bolt counter-clockwise.
Scheme 36
Remove the left and right bolts -1- on the bumper cover side piece.
Remove the left and right bumper cover side pieces on the side panel -arrow-.
Remove the bumper cover -2-. The parking aid sensor electrical wire must be guided out through the body opening.
Free up the electric wiring harness spiral clips.
Note. Use a soapy solution if necessary make removal easier.
- Gap dimensions, refer to «REAR BUMPER COVER GAP DIMENSIONS»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
- For the correct tightening specifications, refer to «REAR BUMPER COVER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
Connect the electrical connector on the parking aid control module -J446- if applicable. Refer to [For engine(s) CAUA, CAEB, CALA] Removal and Installation .
Install the tail lamps. Refer to [For engine(s) CAUA, CAEB, CALA] Removal and Installation .
Scheme 37
Proceed as follows
Remove the rear bumper cover. Refer to BUMPER COVER .
Remove the bumper cover side mount. Refer to BUMPER COVER SIDE MOUNT .
Remove the bolts -arrows- and the bumper cover locking mechanism -1-.
- For the correct tightening specifications, refer to «REAR BUMPER COVER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
Install the bumper cover side mount. Refer to BUMPER COVER SIDE MOUNT .
Install the rear bumper cover. Refer to BUMPER COVER .
Scheme 38
Proceed as follows
Remove the bolts -1 and 3- on the bottom section of the bumper cover -2-.
Unclip the bottom section of the bumper cover -2- from the bumper cover -1- in the sequence -A to C arrows- beginning above the tail pipe.
Scheme 39
- For the correct tightening specifications; refer to «REAR BUMPER COVER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
When pressing on, make sure the end points are guided into the bumper cover before pressing on for the final time.
Scheme 40
Proceed as follows
Remove the rear bumper cover. Refer to BUMPER COVER .
Remove the bolts -1 through 3-.
Release the retaining spring on the bumper cover locking mechanism -arrow- and remove the bumper cover side mount -4- downward.
- For the correct tightening specifications (Scheme 17)
Install in reverse order of removal. Note the following
Install the rear bumper cover. Refer to BUMPER COVER .
Proceed as follows
Remove the rear bumper cover. Refer to BUMPER COVER .
Remove the socket for the trailer hitch. Refer to Removal and Installation .
Free up the spiral clip -1- for the wire.
Scheme 41
Note. Use a soapy solution if necessary make removal easier.
Disconnect the electrical connector on the radio frequency controlled clock receiver -J489- -2-, if applicable.
Note. If the impact bar is replaced -3-, remove the radio frequency controlled clock receiver. Refer to [For engine(s) CAUA, CAEB, CALA] Removal and Installation .
Remove the tie-downs. Refer to Removal and Installation .
Loosen the left and right luggage compartment side trim in the rear area. Refer to Removal and Installation .
Remove the bolts -arrows- and the impact bar -3-.
- For the correct tightening specifications, refer to «REAR BUMPER IMPACT MEMBER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
Install the left and right luggage compartment side trim. Refer to Removal and Installation .
Install the tie-downs. Refer to Removal and Installation .
Install the socket for the trailer hitch. Refer to Removal and Installation .
Install the rear bumper cover. Refer to BUMPER COVER .
Proceed as follows
Remove the rear bumper cover. Refer to BUMPER COVER .
Disconnect the electrical connector on the radio frequency controlled clock receiver -J489-.
Note. If the impact bar is replaced -3-, remove the radio frequency controlled clock receiver. Refer to [For engine(s) CAUA, CAEB, CALA] Removal and Installation .
Remove the bolts -1- by counter holding the nuts -2-.
Remove the impact bar -3-.
- For the correct tightening specifications, refer to «REAR BUMPER IMPACT MEMBER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
Install the rear bumper cover. Refer to BUMPER COVER .
Proceed as follows
Remove the rear bumper cover. Refer to BUMPER COVER .
Remove the side impact bar. Refer to IMPACT MEMBER WITHOUT TRAILER HITCH .
Remove the tie-downs. Refer to Removal and Installation .
Loosen the left and right luggage compartment side trim in the rear area. Refer to Removal and Installation .
Remove the bolts -arrows- and the impact bar mount -1-.
Scheme 42
- For the correct tightening specifications, refer to «REAR BUMPER IMPACT MEMBER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
Install the left and right luggage compartment side trim. Refer to Removal and Installation .
Install the tie-downs. Refer to Removal and Installation .
Install the impact member. Refer to IMPACT MEMBER WITHOUT TRAILER HITCH .
Install the rear bumper cover. Refer to BUMPER COVER .
Scheme 43
Proceed as follows
Remove the lower section of the bumper cover. Refer to BUMPER COVER LOWER SECTION .
Remove the bolts -arrows-.
Remove the trim molding -1- forward from lower section of the bumper cover -2-.
- For the correct tightening specifications, refer to «REAR BUMPER COVER OVERVIEW»(/audi/a5/i-2007-2011/remont/exterior-body-panels/#bumpers-coupe) .
Install in reverse order of removal. Note the following
Install the lower section of the bumper cover. Refer to BUMPER COVER LOWER SECTION .
See also:
• [For engine(s) CAUA, CAEB, CALA] Removal and Installation
• RADIATOR GRILLE
• [For engine(s) CAUA, CAEB, CALA] Removal and Installation
• FRONT WHEEL HOUSING LINER ASSEMBLY OVERVIEW
• [For engine(s) CAUA, CAEB, CALA] Removal and Installation
• Removal and Installation
• Removal and Installation
• LOCK CARRIER COVER
• FRONT BUMPER COVER, ADJUSTING