Special Tools Required
Driver Handle, 40 mm I.D. 07746-0030100
Scheme 211
Scheme 212
Scheme 213
Scheme 214
- Remove the transmission housing side differential oil seal (see «OIL SEAL REPLACEMENT»(ref-475400-S18501121982012052300000) ).
- If you removed the 80 mm shim (A) from the transmission housing, reinstall the same sized shim.
- Install the differential assembly (A) into the clutch housing.
- Install the transmission housing onto the clutch housing, then tighten the 8 mm flange bolts in a crisscross pattern in several steps (see step 16 on «GEARSHIFT MECHANISM REPLACEMENT»(ref-475400-S17460349812012052300000) ). Specified Torque: 8 x 1.25 mm 27 IMm (2.8 kgf-m, 20 Ibf ft)
- Use the 40 mm I.D. driver handle (A) to bottom the differential assembly in the clutch housing.
- Measure the clearance between 80 mm shim and the bearing outer race in the transmission housing. Standard: 0-0.10 mm (0.00-0.0039 in)
- If the clearance exceeds the standard, select a new 80 mm shim from the following table. If the clearance measured in step 6 is within the standard, go to step 10 . 80 MM SHIM THICKNESS CHART Type Thickness A 1.00 mm (0.039 in) B 1.10 mm (0.043 in) C 1.20 mm (0.047 in) D 1.30 mm (0.051 in) E 1.40 mm (0.055 in) F 1.50 mm (0.059 in) G 1.60 mm (0.063 in) H 1.70 mm (0.067 in) J 1.80 mm (0.071 in) K 1.05 mm (0.041 in) L 1.15 mm (0.045 in) M 1.25 mm (0.049 in) N 1.35 mm (0.053 in) P 1.45 mm (0.057 in) Q 1.55 mm (0.061 in) R 1.65 mm (0.065 in) S 1.75 mm (0.069 in)
- Remove the bolts and the transmission housing.
- Replace the thrust shim selected in step 7 , then recheck the clearance.
- Install a new transmission housing side differential oil seal (see «OIL SEAL REPLACEMENT»(ref-475400-S18501121982012052300000) ).
- Reinstall the transmission housing.