REMOVAL AND INSTALLATION
Remove casing bumper front, see COVER BUMPER FRONT
Scheme 41
- Torque: M10 50 Nm
- Torque: M6 10 Nm
Note. Removal steps in this procedure may contain installation details.
Remove casing bumper rear, see COVER BUMPER REAR
Follow the instructions regarding rear piece, see REAR SECTION
Scheme 42
Torque: M10
50 Nm
Scheme 43
To install, reverse the removal procedure.
Perform collision protection unit from behind front seat check, see COLLISION PROTECTION UNIT FROM BEHIND FRONT SEAT CHECK (2010)
Follow the instructions regarding welding, general, see WELDING, GENERAL
Remove rear fender, see FENDER
Scheme 44
To install, reverse the removal procedure.
Follow the instructions regarding body sealing, sealant schedule, see BODY SEAL, SEALING DIAGRAM
Follow the instructions regarding corrosion protection, see RUSTPROOFING
Note. Removal steps in this procedure may contain installation details.
Remove the plenum cover, see PLENUM CHAMBER (2008-2010) or PLENUM CHAMBER (2011-2012)
Scheme 45
Torque: M6
10 Nm
Scheme 46
To install, reverse the removal procedure.
Follow instructions for welding, see WELDING, GENERAL
Remove the rear section, see REAR SECTION, EXPOSING
Follow instructions for rear side members, see SIDE MEMBERS REAR
Follow the instructions regarding rear piece, see REAR SECTION
Scheme 47
Scheme 48
Scheme 49
Scheme 50
Scheme 51
Follow instructions for body sealing, see BODY SEAL, SEALING DIAGRAM
Follow the instructions regarding corrosion protection, see RUSTPROOFING
Install the rear section, see REAR SECTION, EXPOSING
REMOVE / INSTALL
Information about how the body components are welded. See WELDING, GENERAL .
Remove components. See ROOF SECTION, EXPOSING .
And. See SIDE SECTION, EXPOSING
Determine the extent of the damage. See ROOF .
And. See BODY SIDE .
Scheme 52
Use: Seal, 681 7640 , x 2.
Or. Use: Soundproofing, 08463 from 3M.
Scheme 53
Seal the body. See BODY SEAL, SEALING DIAGRAM .
Rust proof the body. See RUSTPROOFING .
Install components. See ROOF SECTION, EXPOSING .
And. See SIDE SECTION, EXPOSING
Follow the instructions regarding welding, general, see WELDING, GENERAL
Remove roof panel, see ROOF PANEL
Follow instructions for roof, see ROOF
Scheme 54
To install, reverse the removal procedure.
Follow instructions for body sealing, see BODY SEAL, SEALING DIAGRAM
Follow the instructions regarding corrosion protection, see RUSTPROOFING
REMOVAL / INSTALLATION
Note. Removal steps in this procedure may contain installation details.
Information about how the bodywork components are welded. See WELDING, GENERAL .
Remove components. See SIDE SECTION, EXPOSING .
Determine the extent of the damage. See BODY SIDE .
Scheme 55
Scheme 56
Scheme 57
Use: Seal, 6817640 , x 2.
Scheme 58
Use: Seal, 6817640 , x 2.
Scheme 59
Scheme 60
Scheme 61
Install the hinges. See DOOR HALF HINGE .
Seal. See BODY SEAL, SEALING DIAGRAM .
Rust proof. See RUSTPROOFING .
Follow instructions for welding, see WELDING, GENERAL
Remove the following items
- side section, see «SIDE SECTION, EXPOSING»(ref-495645-S19235083282012082100000)
- rear section, see «REAR SECTION, EXPOSING»(ref-495645-S10922066402012082100000)
Follow the instructions regarding body side, see BODY SIDE
Scheme 62
Scheme 63
Scheme 64
Scheme 65
Scheme 66
Scheme 67
Scheme 68
Scheme 69
Torque: M6
10 Nm
Follow instructions for body sealing, see BODY SEAL, SEALING DIAGRAM
Follow the instructions regarding corrosion protection, see RUSTPROOFING
To install, reverse the removal procedure.
See information about welding, see WELDING, GENERAL
Remove the side section SEE SIDE SECTION, EXPOSING
Follow the instructions regarding body side, see BODY SIDE
Scheme 70
Scheme 71
Scheme 72
Scheme 73
Follow instructions for body sealing, see BODY SEAL, SEALING DIAGRAM
Follow the instructions regarding corrosion protection, see RUSTPROOFING
To install, reverse the removal procedure.
REMOVE
Welding body components, see WELDING, GENERAL
Remove components, see SIDE SECTION, EXPOSING
Determine the extent of the damage, see BODY SIDE
Scheme 74
Alternative cutting point (1).
Scheme 75
Alternative cutting point on reinforcement (2).
Scheme 76
Scheme 77
Reinstall the seal with Use: Seal, 6817640
Scheme 78
Install the hinge. See DOOR HALF HINGE
Seal. See BODY SEAL, SEALING DIAGRAM
Rust proof. See RUSTPROOFING
See information on welding, general, see WELDING, GENERAL
Remove the rear fender, see FENDER
Scheme 79
Follow instructions for body sealing, see BODY SEAL, SEALING DIAGRAM
Follow the instructions regarding corrosion protection, see RUSTPROOFING
See information about welding, see WELDING, GENERAL
Remove the back piece outer, see REAR SECTION EXTERNAL
Follow the instructions regarding rear piece, see REAR SECTION
Scheme 80
Follow instructions for body sealing, see BODY SEAL, SEALING DIAGRAM
Follow the instructions regarding corrosion protection, see RUSTPROOFING
Perform collision protection unit from behind front seat check, see COLLISION PROTECTION UNIT FROM BEHIND FRONT SEAT CHECK