SIDE MEMBER, FRONT
Special tools 999 7379 Puller Tool number: 999 7379 Tool description: Puller Tool boards: EU99 999 7380 Puller Tool number: 999 7380 Tool description: Puller Tool boards: EU99
Scheme 81
See information about welding, see WELDING, GENERAL
Remove the following items
- Front section, exposing, see «FRONT SECTION, EXPOSING (2009)»(ref-495645-S24472655492012082100000) , «FRONT SECTION, EXPOSING (2010)»(ref-495645-S18606270462012082100000) , «FRONT SECTION, EXPOSING (2011-2012)»(ref-495645-S28632773682012082100000)
- Charge air cooler, see «CHARGE AIR COOLER»(ref-495384-S18606607762012082100000)
Follow the instructions regarding front side members, see SIDE MEMBERS, FRONT
Scheme 82
see 9997379 see 9997380
Scheme 83
Scheme 84
Scheme 85
Scheme 86
Note. An increased number of spot welds are used to substitute the use of adhesive.
Scheme 87
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Scheme 91
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Scheme 93
Scheme 94
Scheme 95
Follow the instructions regarding body sealing, sealant schedule, see BODY SEAL, SEALING DIAGRAM
Follow the instructions regarding corrosion protection, see RUSTPROOFING
Install the following items
- Front section, exposing, see «FRONT SECTION, EXPOSING (2009)»(ref-495645-S24472655492012082100000) , «FRONT SECTION, EXPOSING (2010)»(ref-495645-S18606270462012082100000) or «FRONT SECTION, EXPOSING (2011-2012)»(ref-495645-S28632773682012082100000)
- Charge air cooler, see «CHARGE AIR COOLER»(ref-495384-S18606607762012082100000)
See information about welding, see WELDING, GENERAL
Remove the back piece, see REAR SECTION INNER
Follow the instructions regarding rear piece, see REAR SECTION
Scheme 96
Scheme 97
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Scheme 100
Scheme 101
Follow instructions for body sealing, see BODY SEAL, SEALING DIAGRAM
Follow the instructions regarding corrosion protection, see RUSTPROOFING
To install, reverse the removal procedure.
CANT RAIL/ROOF SIDE
| Materials | |
|---|---|
| Designation | Part number |
| Seal | 681 7640 |
| Soundproofing | 08463 |
Note. Removal steps in this procedure may contain installation details.
ROOF PANEL
| Materials | |
|---|---|
| Designation | Part number |
| 2-component foam | 3M 08463 |
| Masking tape | 9511050-8 |
Follow the instructions regarding welding, general, see WELDING, GENERAL
Remove roof section, exposing, see ROOF SECTION, EXPOSING
See information about roof, see ROOF
Scheme 102
Scheme 103
Scheme 104
Use: 2-component foam, 3M 08463
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Scheme 106
Use: Masking tape, 9511050-8
Scheme 107
Scheme 108
Note. Make sure that the seal is correctly located.
Scheme 109
See information about body sealant, sealing diagram, see BODY SEAL, SEALING DIAGRAM
See information about corrosion protection, see RUSTPROOFING
Install the roof section, exposing, see ROOF SECTION, EXPOSING
A-PILLAR
| Materials | |
|---|---|
| Designation | Part number |
| Seal | 6817640 |
B-POST
| Materials | |
|---|---|
| Designation | Part number |
| Seal | 681 7640 |
see A-PILLAR
BODY SILL REINFORCEMENT
see BODY SILL REINFORCEMENT
see B-POST
REINFORCEMENT - C-PILLAR
see REINFORCEMENT - C-PILLAR
REAR SECTION EXTERNAL
| Materials | |
|---|---|
| Designation | Part number |
| 2-component foam | 3M 08463 |
See information about welding, see WELDING, GENERAL
Remove the rear section, see REAR SECTION, EXPOSING
Follow the instructions regarding rear piece, see REAR SECTION
Scheme 110
Follow instructions for welding, see WELDING, GENERAL
Scheme 111
Use: 2-component foam, 3M 08463
Scheme 112
Follow instructions for body sealing, see BODY SEAL, SEALING DIAGRAM
Follow the instructions regarding corrosion protection, see RUSTPROOFING
To install, reverse the removal procedure.
Perform protective unit, see COLLISION PROTECTION UNIT FROM BEHIND FRONT SEAT CHECK