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Ignition and Engine Control Systems - Specifications, Electrical/electronic: Specifications Volvo S80 II рестайлинг

COMPONENT SPECIFICATIONS (B6304T2, B6304T4, B6324S5; 2008-2012)

The component specification gives the value of the component when the connector is disconnected. Where no value is given, it is not possible to measure a relevant value at the component.

Numbers in parenthesis indicate to which pin of the component the value corresponds.

DesignationTypeSupply voltageValueOther
Air conditioning (A/C) relayMechanical relay12 V92 ohms ± 10% at +23°C
System relay Starter relayMechanical relay12 V82ohms ± 10% at 23°C (coil)
A/C pressure sensorAbsolute manifold absolute pressure (MAP) sensor5 V (#3)Air conditioning (A/C) high pressure
Brake light switchPosition switch12 V (#1)The switch is closed when the pedal is depressed (terminals #1-#5)
Intake pressure sensor5 V (#3)
Fuel temperature sensorNTC resistor5 V (#3)2500 ohms ± 6% at 20 °C (#1-#2)Integrated in the fuel pressure sensor
Fuel pressure sensorPiezo resistive pressure sensor5 V (#3)
Engine cooling fan (FC) control module12 V (#2)
Evaporative emission system (EVAP) valveElectromagnetic valve12 V (#1)20, 5 ohms ± 1, 5 ohms
Relief valveElectromagnetic valve12 VCoil 13.3 ohmsOff/On function
Accelerator pedal (AP) position sensorElectronic pedal sensor with two output signals, PWM and a linear analog signal12 V (#1) power supply digital position sensor 5 V (#6) Power supply analog position sensor
Throttle unitElectronic throttle module (ETM) with two integrated potentiometers and a throttle motor5 V (#5)1.2ohms (#1-#2 motor winding) at normal operating temperature.
InjectorElectromagnetic injector valve12 V (#2)Approximately 12 ohms at 20°C (terminal #1-#2)
Camshaft position (CMP) sensorMagneto-resistive sensor5 V (#1)
Knock sensor (KS)Piezo electric componentGreater than 1 Mohms at 25 ± 10°C(#1-#2)
Oil level and oil temperature sensor5 V (#3)
Ignition coil12 v (#1)Approximately 0.98 ohms (primary winding)
Preheating, front heated oxygen sensorPTC resistor12 V (#3)2.18 - 2.68 ohms at 20 °C (#1-#2)
Preheating, rear heated oxygen sensor (HO2S)PTC resistor12 V (#1)Approximately 13 ohms ± 1.3ohms (terminal #1-#2)
Leak diagnostic unitConsists of pump, electromagnetic valve and an internal heating element (PTC resistor)12 V (#4)118ohms (#1-#4 pump motor winding) 29.5ohms ± 10% (terminals #3-#4 Valve coil) 30ohms (#2-#4 Heating element)
Engine coolant temperature (ECT) sensorNTC resistor5 V (#1)15040 ohms at -20 °C 2450 ohms at 20 °C 318 ohms at 80 °C (#1- #2)
Reset valve camshaftElectromagnetic valve12 V (#1)7.4 ohms ± 0.5 ohms at 20 °C (#1-#2)
Flywheel sensorInduction sensor125, 5 ohms ± 17 ohms(#1-#2)
Outside temperature sensorNTC resistor5 V (#1)18702 ohms at -20 °C 6318 ohms at 0 °C 2424 ohms at 20 °C 1034 ohms at 40 °C (#1- #3)
Charge pressure sensorPiezo-resistive pressure sensor (pressure) NTC sensor (temperature)5V2.5 Kohms at 20 °C (temp) Max pressure 500 kPa
Turbocharger (TC) control valveElectromagnetic valve12 VCoil 23 ± 1.2 ohms Power consumption 0.72 A at 12V -40 °C and 100 % output.Adjustable 0 -100 % (duty cycle)

COMPONENT SPECIFICATIONS (B6324S; 2007-2010)

The component specification gives the value of the component when the connector is disconnected. Where no value is given, it is not possible to measure a relevant value at the component.

Numbers in parenthesis indicate to which pin of the component the value corresponds.

DesignationTypeSupply voltageValueOther
Air conditioning (A/C) relayMechanical relay12 V92 ohms ± 10% at +23°C
System relay Starter relayMechanical relay12 V82ohms ± 10% at 23°C (coil)
A/C pressure sensorAbsolute manifold absolute pressure (MAP) sensor5 V (#3)Air conditioning (A/C) high pressure
Brake light switchPosition switch12 V (#1)The switch is closed when the pedal is depressed (terminals #1-#5)
Intake pressure sensor5 V (#3)
Fuel temperature sensorNTC resistor5 V (#3)2500 ohms ± 6% at 20 °C (#1-#2)Integrated in the fuel pressure sensor
Fuel pressure sensorPiezo resistive pressure sensor5 V (#3)
Engine cooling fan (FC) control module12 V (#2)
Evaporative emission system (EVAP) valveElectromagnetic valve12 V (#1)20, 5 ohms ± 1, 5 ohms
Actuator, variable intakeActuator, DC motor 1&212 V (#1)4 ohms
Accelerator pedal (AP) position sensorElectronic pedal sensor with two output signals, PWM and a linear analog signal12 V (#1) power supply digital position sensor 5 V (#6) Power supply analog position sensor
Throttle unitElectronic throttle module (ETM) with two integrated potentiometers and a throttle motor5 V (#5)1.2ohms (#1-#2 motor winding) at normal operating temperature.
InjectorElectromagnetic injector valve12 V (#2)Approximately 12 ohms at 20°C (terminal #1-#2)
Camshaft position (CMP) sensorMagneto-resistive sensor5 V (#1)
Knock sensor (KS)Piezo electric componentGreater than 1 Mohms at 25 ± 10°C(#1-#2)
Oil level and oil temperature sensor5 V (#3)
Ignition coil12 v (#1)Approximately 0.98 ohms (primary winding)
Preheating, front heated oxygen sensorPTC resistor12 V (#3)2.18 - 2.68 ohms at 20 °C (#1-#2)
Preheating, rear heated oxygen sensor (HO2S)PTC resistor12 V (#1)Approximately 13 ohms ± 1.3ohms (terminal #1-#2)
Leak diagnostic unitConsists of pump, electromagnetic valve and an internal heating element (PTC resistor)12 V (#4)118ohms (#1-#4 pump motor winding) 29.5ohms ± 10% (terminals #3-#4 Valve coil) 30ohms (#2-#4 Heating element)
Engine coolant temperature (ECT) sensorNTC resistor5 V (#1)15040 ohms at -20 °C 2450 ohms at 20 °C 318 ohms at 80 °C (#1- #2)
Reset valve camshaftElectromagnetic valve12 V (#1)7.4 ohms ± 0.5 ohms at 20 °C (#1-#2)
Flywheel sensorInduction sensor125, 5 ohms ± 17 ohms(#1-#2)
Outside temperature sensorNTC resistor5 V (#1)18702 ohms at -20 °C 6318 ohms at 0 °C 2424 ohms at 20 °C 1034 ohms at 40 °C (#1- #3)
Cam profile solenoidElectromagnetic valve12 V (#1)8, 5 ohms ± 0, 5 ohms

COMPONENT SPECIFICATIONS (B6324S2, B6324S4; 2010-2012)

The component specification gives the value of the component when the connector is disconnected. Where no value is given, it is not possible to measure a relevant value at the component.

Numbers in parenthesis indicate to which pin of the component the value corresponds.

DesignationTypeSupply voltageValueMiscellaneous
Air conditioning (A/C) relayMechanical relay12 V92 ohms ± 10% at +23°C
System relay Starter relayMechanical relay12 V82ohms ± 10% at 23°C (coil)
A/C pressure sensorAbsolute manifold absolute pressure (MAP) sensor5 V (#3)Air conditioning (A/C) high pressure
Brake light switchPosition switch12 V (#1)The switch is closed when the pedal is depressed (terminals #1-#5)
Intake pressure sensor5 V (#3)
Fuel temperature sensorNTC resistor5 V (#3)2500 ohms ± 6% at 20 °C (#1-#2)Integrated in the fuel pressure sensor
Fuel pressure sensorPiezo resistive pressure sensor5 V (#3)
Engine cooling fan (FC) control module12 V (#2)
Evaporative emission system (EVAP) valveElectromagnetic valve12 V (#1)20, 5 ohms ± 1, 5 ohms
Actuator, variable intakeActuator, DC motor 1&212 V (#1)4 ohms
Accelerator pedal (AP) position sensorElectronic pedal sensor with two output signals, PWM and a linear analog signal12 V (#1) power supply digital position sensor 5 V (#6) Power supply analog position sensor
Throttle unitElectronic throttle module (ETM) with two integrated potentiometers and a throttle motor5 V (#5)1.2ohms (#1-#2 motor winding) at normal operating temperature.
InjectorElectromagnetic injector valve12 V (#2)Approximately 12 ohms at 20°C (terminal #1-#2)
Camshaft position (CMP) sensorMagneto-resistive sensor5 V (#1)
Knock sensor (KS)Piezo electric componentGreater than 1 Mohms at 25 ± 10°C(#1-#2)
Oil level and oil temperature sensor5 V (#3)
Ignition coil12 v (#1)Approximately 0.98 ohms (primary winding)
Preheating, front heated oxygen sensorPTC resistor12 V (#3)2.18 - 2.68 ohms at 20 °C (#1-#2)
Preheating, rear heated oxygen sensor (HO2S)PTC resistor12 V (#1)Approximately 13 ohms ± 1.3ohms (terminal #1-#2)
Leak diagnostic unitConsists of pump, electromagnetic valve and an internal heating element (PTC resistor)12 V (#4)118ohms (#1-#4 pump motor winding) 29.5ohms ± 10% (terminals #3-#4 Valve coil) 30ohms (#2-#4 Heating element)
Engine coolant temperature (ECT) sensorNTC resistor5 V (#1)15040 ohms at -20 °C 2450 ohms at 20 °C 318 ohms at 80 °C (#1- #2)
Reset valve camshaftElectromagnetic valve12 V (#1)7.4 ohms ± 0.5 ohms at 20 °C (#1-#2)
Flywheel sensorInduction sensor125, 5 ohms ± 17 ohms(#1-#2)
Outside temperature sensorNTC resistor5 V (#1)18702 ohms at -20 °C 6318 ohms at 0 °C 2424 ohms at 20 °C 1034 ohms at 40 °C (#1- #3)
Cam profile solenoidElectromagnetic valve12 V (#1)8, 5 ohms ± 0, 5 ohms

COMPONENT SPECIFICATIONS (B8444S; 2007-2010)

The component specification gives the value of the component when the connector is disconnected. Where no value is given, it is not possible to measure a relevant value at the component.

Numbers in parenthesis indicate to which pin of the component the value corresponds.

DesignationTypeSupply voltageValueOther
Air conditioning (A/C) relayMechanical relay12 V92 ohms ± 10% at +23°C
System relay Starter relayMechanical relay12 V82ohms ± 10% at 23°C (coil)
A/C pressure sensorAbsolute manifold absolute pressure (MAP) sensor5 V (#3)Air conditioning (A/C) high pressure
Brake light switchPosition switch12 V (#1)The switch is closed when the pedal is depressed (terminals #1-#5)
Intake pressure sensor5 V (#3)
Fuel temperature sensorNTC resistor5 V (#3)2500 ohms ± 6% at 20 °C (#1-#2)Integrated in the fuel pressure sensor
Fuel pressure sensorPiezo resistive pressure sensor5 V (#3)
Engine cooling fan (FC) control module12 V (#2)
Evaporative emission system (EVAP) valveElectromagnetic valve12 V (#1)20, 5 ohms ± 1, 5 ohms
Valve variable inletElectromagnetic valve12 V (#1)37 - 44 ohms
Accelerator pedal (AP) position sensorElectronic pedal sensor with two output signals, PWM and a linear analog signal12 V (#1) power supply digital position sensor 5 V (#6) Power supply analog position sensor
Throttle unitElectronic throttle module (ETM) with two integrated potentiometers and a throttle motor5 V (#5)1.2ohms (#1-#2 motor winding) at normal operating temperature.
InjectorElectromagnetic injector valve12 V (#2)Approximately 12 ohms at 20°C (terminal #1-#2)
Camshaft position (CMP) sensorMagneto-resistive sensor5 V (#1)See CAMSHAFT SENSOR
Knock sensor (KS)Piezo electric componentGreater than 1 Mohms at 25 ± 10°C(#1-#2)
Oil level and oil temperature sensor5 V (#3)
Ignition coil12 v (#1)Approximately 0.98 ohms (primary winding)
Electric water pump12 v (#1)
Preheating front heated oxygen sensor (HO2S)PTC resistor12 V (#3)2.18 - 2.68 ohms at 20 °C (#1-#2)
Preheating, rear heated oxygen sensor (HO2S)PTC resistor12 V (#1)Approximately 13 ohms ± 1.3ohms (terminal #1-#2)
Leak diagnostic unitConsists of pump, electromagnetic valve and an internal heating element (PTC resistor)12 V (#4)118ohms (#1-#4 pump motor winding) 29.5ohms ± 10% (terminals #3-#4 Valve coil) 30ohms (#2-#4 Heating element)
Engine coolant temperature (ECT) sensorNTC resistor5 V (#1)15.040 ohms at -20 °C 2450 ohms at 20 °C 318 ohms at 80 °C (#1- #2)
Oil pressure sensorPressure switch (Pressostat)Grounded in the engine blockClosed switch when the oil pressure is low
Reset valve camshaftElectromagnetic valve12 V (#1)7.4 ohms ± 0.5 ohms at 20 °C (#1-#2)
Flywheel sensorInduction sensor125, 5 ohms ± 17 ohms(#1-#2)See ENGINE SPEED SENSOR, CRANKSHAFT
Outside temperature sensorNTC resistor5 V (#1)18702 ohms at -20 °C 6318 ohms at 0 °C 2424 ohms at 20 °C 1034 ohms at 40 °C (#1- #3)

SIGNAL SPECIFICATION (B6304T2, B6304T4; 2008-2012)

All values below are measured between the relevant terminal in column 2 and #Axx (#Axx on the breakout box) unless otherwise stated in parenthesis after the table entry.

Connector A (96-pin) corresponds to terminals #A1 - #B36 on the breakout box.

Connector B (58-pin engine side) corresponds to terminals #C1 - #58 on the breakout box.

Note. Connect the breakout box and check the ground connections before starting to measure.

Breakout box terminalControl module terminalSignal typeIgnition onEngine idlingMiscellaneous
#A1#A1
#A2#A2
#A3#A3
#A4#A4
#A5#A5
#A6#A6Impulse sensor, signal (-)U=U lowMeasured to terminal #A30 (#A30).
#A7#A7Camshaft sensor intake, groundU=U lowU=U low
#A8#A8Camshaft sensor exhaust, groundU=U lowU=U low
#A9#A9Front heated oxygen sensor (HO2S), bank 1, signal (+)Lambda = 1 when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A10#A10Front heated oxygen sensor (HO2S), bank 1, signal (-)Lambda = 1 when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A11#A11Camshaft sensor intake, supply voltageU =5 VU =5 V
#A12#A12Camshaft sensor exhaust, supply voltageU =5 VU =5 V
#A13#A13Charge pressure sensor (-)U =5 VU =5 V
#A14#A14Mass air flow (MAF) sensor, signal groundU=U lowU=U low
#A15#A15
#A16#A16
#A17#A17Electronic throttle module (ETA), groundU=U lowU=U low
#A18#A18Rear heated oxygen sensor (HO2S), bank 1, signal (-).
#A19#A19Knock sensor (KS) 1, signal (-)U=U low
#A20#A20Knock sensor (KS) 2, signal (-)U=U low
#A21#A21Fuel temperature/fuel pressure sensor, groundU=U lowU=U low
#A22#A22Mass air flow (MAF) sensor, signal groundU=U lowU=U low
#A23#A23Manifold absolute pressure (MAP) sensor, groundU=U lowU=U low
#A24#A24Manifold absolute pressure (MAP) sensor, supply voltageU =5 V
#A25#A25
#A26#A26
#A27#A27
#A28#A28
#A29#A29
#A30#A30Impulse sensor, signal (+)U=U lowU=sinus voltage Uapprox.1.7 to 1.9 VMeasured to terminal #A6 (#A6). The voltage increases with increased engine speed (rpm).
#A31#A31
#A32#A32
#A33#A33Exhaust camshaft position (CMP) sensor, signalU = 5 V or U lowU= Pulsed signal U max. >4.5 V U min. <1 VMeasure against #A8 (#A8). The frequency varies with engine rpm. Measure with advanced measuring tool.
#A34#A34Intake camshaft position (CMP) sensor, signalU = 5 V or U lowU= Pulsed signal U max. >4.5 V U min. <1 VMeasure against #A7 (#A7). The frequency varies with engine rpm. Measure with advanced measuring tool.
#A35#A35
#A36#A36
#A37#A37Charge pressure sensor, pressure signal0.4V corresponds to approx. 20 kPa 4.65V corresponds to approx. 300 kPa
#A38#A38
#A39#A39
#A40#A40Rear heated oxygen sensor (HO2S), bank 1, signal (+)Lambda = 1 at approx. 700 mV lambda >1 at approx. 200 mV
#A41#A41
#A42#A42Knock sensor (KS) 1, signal (+)U=2.5 VMeasured to terminal #A19 (#A19).
#A43#A43Knock sensor (KS) 2, signal (+)U=2.5 VMeasured to terminal #A20 (#A20).
#A44#A44
#A45#A45Engine coolant temperature (ECT) sensor, signal (-)
#A46#A46Fuel temperature sensor, signalMeasurement range: -40 °C to +130 °C. -40 °C corresponds to approx.13.5ohms 20 °C corresponds to approx. 2500ohms 130 °C corresponds to approx. 85ohms
#A47#A47Fuel temperature/fuel pressure sensor, supply voltageU =5 V
#A48#A48Electronic throttle module (ETA), voltage feedU =5 VU =5 V
#A49#A49
#A50#A50
#A51#A51
#A52#A52
#A53#A53
#A54#A54
#A55#A55
#A56#A56Ignition coil cyl 4, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A57#A57Ignition coil cyl 2, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A58#A58Ignition coil cyl 6, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A59#A59Ignition coil cyl 3, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A60#A60Ignition coil cyl 5, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#B1#A61Ignition coil cyl 1, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#B2#A62Misfire signalPulse width modulation (PWM) signal, for ignition coil cyl. 1, 4, 6 and 7
#B3#A63Oil level and oil temperature sensor, signalPulse width modulation (PWM) signal
#B4#A64
#B5#A65Electronic throttle module (ETA), throttle position sensor circuit 1, signalUnaffected: Uapprox.0.8 V Fully depressed accelerator pedal: Uapprox.4 VVoltage varies depending on the position of the throttle. Voltage increases with increased throttle opening.
#B6#A66Intake air temperature (IAT) sensor signal(+20 °C) U=3.50 V (+30 °C) U=3.00 V (+40 °C) U=2.50 V(+20 °C) U=3.50 V (+30 °C) U=3.00 V (+40 °C) U=2.50 VThe intake air temperature (IAT) sensor is integrated in the mass air flow (MAF) sensor.
#B7#A67Electronic throttle module (ETA), throttle position sensor circuit 2, signalUnaffected: Uapprox.1.7 V Fully depressed accelerator pedal: Uapprox.4.1 VVoltage varies depending on the position of the throttle. Voltage increases with increased throttle opening.
#B8#A68Engine coolant temperature (ECT) sensor, signal(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 V(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 VU drops with increased engine coolant temperature.
#B9#A69Manifold absolute pressure (MAP) sensor, signalUapprox.3.7 V at 1000 mbar
#B10#A70Mass air flow (MAF) sensor, signalUapprox.0.6 VUapprox.1.4 VU increases with increasing air mass
#B11#A71Fuel pressure sensor, signal0.5V corresponds to approx. 50 kPa 4.5V corresponds to approx. 1000 kPa
#B12#A72Charge pressure sensor, temperature signalMeasurement range: -40 °C to +130 °C. -40 °C corresponds to approx.48ohms 20 °C corresponds to approx. 2500ohms 130 °C corresponds to approx. 85ohms
#B13#A73Power supply from system relayU = U batU = U bat
#B14#A74Electronic Throttle Module (ETA) engine, control signal (-)Idle = -1.5 Wide open throttle (WOT) = 2Pulse width modulation (PWM) signal. U top =U bat Pulse ratio 0-100% The polarity of the control signal switches when the damper motor is to be deployed in the opposite direction.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A75.
#B15#A75Electronic Throttle Module (ETA) engine, control signal (+)Idle = -1.5 Wide open throttle (WOT) = 2Pulse width modulation (PWM) signal. U top =U bat Pulse ratio 0-100% The polarity of the control signal switches when the damper motor is to be deployed in the opposite direction.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A74.
#B16#A76Front heated oxygen sensor (HO2S) bank 1 preheating, control signalU top = 12 V pulse ratio 30 - 60 % f=8 HzPulsed 12 V-signal.
#B17#A77
#B18#A78Injector 1, control signalU = U batT = 2-3 msT increases with engine speed and load
#B19#A79Injector 5, control signalU = U batT = 2-3 msT increases with engine speed and load
#B20#A80Injector 3, control signalU = U batT = 2-3 msT increases with engine speed and load
#B21#A81Injector 6, control signalU = U batT = 2-3 msT increases with engine speed and load
#B22#A82Injector 2, control signalU = U batT = 2-3 msT increases with engine speed and load
#B23#A83Injector 4, control signalU = U batT = 2-3 msT increases with engine speed and load
#B24#A84Evaporative emission system (EVAP) valve, control signal (signal ground)U = U batPulse width modulation (PWM) signal during opening (control) of the evaporative emission system (EVAP) valve. The pulse ratio varies with regulating.
#B25#A85Variable A/C compressor, control signalU top = 12 V pulse ratio 30 - 75 % f=400 HzPulsed 12 V-signal.
#B26#A86Reset valve camshaft intake (VVT), control signalPulse width modulation (PWM) signal U top =U bat f=300 Hz Pulse ratio 5%The pulse ratio varies during regulation.
#B27#A87
#B28#A88Rear heated oxygen sensor preheating bank 1, control signalU top = 12 V pulse ratio 30 - 60 %
#B29#A89
#B30#A90Relief valveU = U batU = U bat
#B31#A91
#B32#A92LIN signal, Generator (GEN)
#B33#A93
#B34#A94
#B35#A95Turbocharger (TC) control valveU = U batU = U batPWM signal during opening (control) of the turbocharger (TC) control valve. % duty varies depending on control.
#B36#A96

CONNECTOR A

Breakout box terminalControl module terminalSignal typeIgnition onEngine idlingMiscellaneous
#C1#B1
#C2#B2Power groundU=U lowGround terminal connected to chassis.
#C3#B3Power supply from system relay
#C4#B4Power groundU = U batGround terminal connected to chassis.
#C5#B5Power supply from system relayU=U low
#C6#B6Power groundU = U batGround terminal connected to chassis.
#C7#B7
#C8#B8Cooling fan control module, control signalPulse width modulation (PWM) signal to engine cooling fan (FC) control module
#C9#B9Start relay, signal (-)
#C10#B10Air conditioning (A/C) relay, control signal (signal ground)
#C11#B11Starter relay, control signal (+)
#C12#B12
#C13#B13Automatic: transmission control module (TCM), gear position signal. Manual: clutch pedal switchWith P/N connected: U=U low With P/N disconnected U=U batGrounded in the transmission control module (TCM) when in P/N.
#C14#B14Power supply (wake up, 15-feedU = U batU = U bat
#C15#B15Start, signal 50-feedU = U batU = U batIgnition off: U=U low
#C16#B16Supply from B+
#C17#B17Start, signal 50-feedU=U bat at crankThe engine control module (ECM) requests engine starting via the central electronic module (CEM).
#C18#B18
#C19#B19
#C20#B20
#C21#B21Fuel pump (FP) control module, control signalPulse width modulated (PWM) signal to the central electronic module (CEM) to control the fuel pump (FP) relay.
#C22#B22
#C23#B23Leak diagnostic unit, pumpU = U batU = U batCertain markets only.
#C24#B24
#C25#B25
#C26#B26Accelerator pedal (AP) position sensor, PWM signalPWM signal U top =U bat t=5 ms pulse ratio 8 - 88 %Pulse width modulation (PWM) signal U top =U bat t=5 ms pulse ratio 6-14%The PWM signal from the accelerator pedal (AP) position sensor to the engine control module (ECM). The pulse ratio increases as the accelerator pedal (AP) is depressed.
#C27#B27System relay, control signalU=U lowEngine control module (ECM) grounds with ignition on and releases after afterrun.
#C28#B28
#C29#B29
#C30#B30Brake light switch
#C31#B31A/C high pressure sensor, power supplyU =5 V
#C32#B32
#C33#B33
#C34#B34Outside temperature sensor, groundU=U low
#C35#B35Outside temperature sensor, Signal(0 °C) U=2.92 V (+10 °C) U=2.40 V (+20 °C) U=1.90 V (+30 °C) U =1.46 VTemperature range: -40 to +30 °C ref: 2.87 V at 21 °C
#C36#B36
#C37#B37
#C38#B38
#C39#B39
#C40#B40
#C41#B41Communication lead, control modules (CAN L)
#C42#B42
#C43#B43
#C44#B44
#C45#B45Leak diagnostic unit, preheating, control signalHeating element activated: U=U low Heating element not activated: U=U bat Certain markets only.
#C46#B46Leak diagnostic unit valve, control signalValve activated: U=U low Valve not activated: U=U bat Certain markets only.
#C47#B47
#C48#B48
#C49#B49
#C50#B50
#C51#B51A/C high pressure sensor, signalU=1.4 VThe voltage increases with increased pressure.
#C52#B52
#C53#B53A/C high pressure sensor, groundU=U low
#C54#B54Communication cable control module (CAN H)
#C55#B55
#C56#B56
#C57#B57
#C58#B58

CONNECTOR B

SIGNAL SPECIFICATION (B6324S, B6324S5; 2007-2012)

All values below are measured between the relevant terminal in column 2 and #Axx (#Axx on the breakout box) unless otherwise stated in parenthesis after the table entry.

Connector A (96-pin) corresponds to terminals #A1 - #B36 on the breakout box.

Connector B (58-pin engine side) corresponds to terminals #C1 - #58 on the breakout box.

Note. Connect the breakout box and check the ground connections before starting to measure.

Breakout box terminalControl module terminalSignal typeIgnition onEngine idlingMiscellaneous
#A1#A1
#A2#A2
#A3#A3
#A4#A4
#A5#A5
#A6#A6Impulse sensor, signal (-)U=U lowMeasured to terminal #A30 (#A30).
#A7#A7Camshaft sensor intake, groundU=U lowU=U low
#A8#A8Camshaft sensor exhaust, groundU=U lowU=U low
#A9#A9Front heated oxygen sensor (HO2S), bank 1, signal (+)Lambda = 1 when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A10#A10Front heated oxygen sensor (HO2S), bank 1, signal (-)Lambda = 1 when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A11#A11Camshaft sensor intake, supply voltageU =5 VU =5 V
#A12#A12Camshaft sensor exhaust, supply voltageU =5 VU =5 V
#A13#A13Engine coolant temperature (ECT) sensor, signal(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 V(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 VU drops with increased engine coolant temperature.
#A14#A14Mass air flow (MAF) sensor, signal groundU=U lowU=U low
#A15#A15
#A16#A16
#A17#A17Electronic throttle module (ETA), groundU=U lowU=U low
#A18#A18Rear heated oxygen sensor (HO2S), bank 1, signal (-).
#A19#A19Knock sensor (KS) bank 1, signal (-)U=U low
#A20#A20Knock sensor (KS) bank 2, signal (-)U=U low
#A21#A21Fuel temperature/fuel pressure sensor, groundU=U lowU=U low
#A22#A22Mass air flow (MAF) sensor, signal groundU=U lowU=U low
#A23#A23Manifold absolute pressure (MAP) sensor, groundU=U lowU=U low
#A24#A24Manifold absolute pressure (MAP) sensor, supply voltageU =5 V
#A25#A25
#A26#A26
#A27#A27
#A28#A28
#A29#A29
#A30#A30Impulse sensor, signal (+)U=U lowU=sinus voltage Uapprox.1.7 to 1.9 VMeasured to terminal #A6 (#A6). The voltage increases with increased engine speed (rpm).
#A31#A31Front heated oxygen sensor (HO2S), bank 2, signal (+)Lambda = when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A32#A32Front heated oxygen sensor (HO2S), bank 2, signal (-)Lambda = when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A33#A33Exhaust camshaft position (CMP) sensor, signalU = 5 V or U lowU= Pulsed signal U max. >4.5 V U min. <1 VMeasure against #A8 (#A8). The frequency varies with engine rpm. Measure with advanced measuring tool.
#A34#A34Intake camshaft position (CMP) sensor, signalU = 5 V or U lowU= Pulsed signal U max. >4.5 V U min. <1 VMeasure against #A7 (#A7). The frequency varies with engine rpm. Measure with advanced measuring tool.
#A35#A35
#A36#A36
#A37#A37
#A38#A38Actuator variable intake upper, control signal
#A39#A39Actuator variable intake lower, control signal
#A40#A40Rear heated oxygen sensor (HO2S), bank 1, signal (+)Lambda = 1 at approx. 700 mV lambda >1 at approx. 200 mV
#A41#A41Rear heated oxygen sensor (HO2S), bank 2, signal (+)Lambda = 1 at approx. 700 mV lambda >1 at approx. 200 mV
#A42#A42Knock sensor (KS) bank 1, signal (+)U=2.5 VMeasured to terminal #A19 (#A19).
#A43#A43Knock sensor (KS) bank 2, signal (+)U=2.5 VMeasured to terminal #A20 (#A20).
#A44#A44
#A45#A45Rear heated oxygen sensor (HO2S) bank 2, groundU=U lowU=U low
#A46#A46Fuel temperature sensor, signalMeasurement range: -40 to +130 °C.
#A47#A47Fuel temperature/fuel pressure sensor, supply voltageU =5 V
#A48#A48Electronic throttle module (ETA), voltage feedU =5 VU =5 V
#A49#A49
#A50#A50
#A51#A51
#A52#A52
#A53#A53
#A54#A54
#A55#A55
#A56#A56Ignition coil cyl 4, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A57#A57Ignition coil cyl 2, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A58#A58Ignition coil cyl 6, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A59#A59Ignition coil cyl 3, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A60#A60Ignition coil cyl 5, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#B1#A61Ignition coil cyl 1, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#B2#A62Misfire signalPulse width modulation (PWM) signal, for ignition coil cyl. 1, 4, 6 and 7
#B3#A63Oil level and oil temperature sensor, signalPulse width modulation (PWM) signal
#B4#A64
#B5#A65Electronic throttle module (ETA), throttle position sensor circuit 1, signalUnaffected: Uapprox.0.8 V Fully depressed accelerator pedal: Uapprox.4 VVoltage varies depending on the position of the throttle. Voltage increases with increased throttle opening.
#B6#A66Intake air temperature (IAT) sensor signal(+20 °C) U=3.50 V (+30 °C) U=3.00 V (+40 °C) U=2.50 V(+20 °C) U=3.50 V (+30 °C) U=3.00 V (+40 °C) U=2.50 VThe intake air temperature (IAT) sensor is integrated in the mass air flow (MAF) sensor.
#B7#A67Electronic throttle module (ETA), throttle position sensor circuit 2, signalUnaffected: Uapprox.1.7 V Fully depressed accelerator pedal: Uapprox.4.1 VVoltage varies depending on the position of the throttle. Voltage increases with increased throttle opening.
#B8#A68Engine coolant temperature (ECT) sensor, signal(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 V(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 VU drops with increased engine coolant temperature.
#B9#A69Manifold absolute pressure (MAP) sensor, signalUapprox.3.7 V at 1000 mbar
#B10#A70Mass air flow sensor, signalUapprox.0.6 VUapprox.1.4 VU increases with increasing air mass
#B11#A71Fuel pressure sensor, signal
#B12#A72
#B13#A73Power supply from system relayU = U batU = U bat
#B14#A74Electronic Throttle Module (ETA) engine, control signal (-)Idle = -1.5 Wide open throttle (WOT) = 2Pulse width modulation (PWM) signal. U top =U bat Pulse ratio 0-100% The polarity of the control signal switches when the damper motor is to be deployed in the opposite direction.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A75.
#B15#A75Electronic Throttle Module (ETA) engine, control signal (+)Idle = -1.5 Wide open throttle (WOT) = 2Pulse width modulation (PWM) signal. U top =U bat Pulse ratio 0-100% The polarity of the control signal switches when the damper motor is to be deployed in the opposite direction.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A74.
#B16#A76Front heated oxygen sensor (HO2S) bank 1 preheating, control signalU top = 12 V pulse ratio 30 - 60 % f=8 HzPulsed 12 V-signal.
#B17#A77Front heated oxygen sensor (HO2S) bank 2 preheating, control signalU top = 12 V pulse ratio 30 - 60 % f=8 HzPulsed 12 V-signal.
#B18#A78Injector 1, control signalU = U batT = 2-3 msT increases with engine speed and load
#B19#A79Injector 5, control signalU = U batT = 2-3 msT increases with engine speed and load
#B20#A80Injector 3, control signalU = U batT = 2-3 msT increases with engine speed and load
#B21#A81Injector 6, control signalU = U batT = 2-3 msT increases with engine speed and load
#B22#A82Injector 2, control signalU = U batT = 2-3 msT increases with engine speed and load
#B23#A83Injector 4, control signalU = U batT = 2-3 msT increases with engine speed and load
#B24#A84Evaporative emission system (EVAP) valve, control signal (signal ground)U = U batPulse width modulation (PWM) signal during opening (control) of the evaporative emission system (EVAP) valve. The pulse ratio varies with regulating.
#B25#A85Variable A/C compressor, control signalU top = 12 V pulse ratio 30 - 75 % f=400 HzPulsed 12 V-signal.
#B26#A86Reset valve camshaft intake (VVT), control signalPulse width modulation (PWM) signal U top =U bat f=300 Hz Pulse ratio 5%The pulse ratio varies during regulation.
#B27#A87
#B28#A88Rear heated oxygen sensor preheating bank 1, control signalU top = 12 V Pulse ratio 30 - 60 %
#B29#A89Rear heated oxygen sensor preheating bank 2, control signalU top = 12 V Pulse ratio 30 - 60 %
#B30#A90Cam profile solenoid 1, control signalU = U batU = U bat
#B31#A91Cam profile solenoid 2, control signalU = U batU = U bat
#B32#A92LIN signal, Generator (GEN)
#B33#A93
#B34#A94
#B35#A95
#B36#A96

CONNECTOR A

Breakout box terminalControl module terminalSignal typeIgnition onEngine idlingMiscellaneous
#C1#B1
#C2#B2Power groundU=U lowGround terminal connected to chassis.
#C3#B3Power supply from system relayU = U batU = U bat
#C4#B4Power groundU = U batGround terminal connected to chassis.
#C5#B5Power supply from system relayU = U batU = U bat
#C6#B6Power groundU = U batGround terminal connected to chassis.
#C7#B7
#C8#B8Cooling fan control module, control signalPulse width modulation (PWM) signal to engine cooling fan (FC) control module
#C9#B9Start relay, signal (-)
#C10#B10Air conditioning (A/C) relay, control signal (signal ground)
#C11#B11Starter relay, control signal (+)
#C12#B12
#C13#B13Automatic: transmission control module (TCM), gear position signal. Manual: clutch pedal switchWith P/N connected: U=U low With P/N disconnected U=U batGrounded in the transmission control module (TCM) when in P/N.
#C14#B14Power supply (wake up, 15-feedU = U batU = U bat
#C15#B15Start, signal 50-feedU = U batU = U batIgnition off: U=U low
#C16#B16Supply from B+
#C17#B17Start, signal 50-feedU=U bat at crankThe engine control module (ECM) requests engine starting via the central electronic module (CEM).
#C18#B18
#C19#B19
#C20#B20
#C21#B21Fuel pump (FP) control module, control signalPulse width modulated (PWM) signal to the central electronic module (CEM) to control the fuel pump (FP) relay.
#C22#B22
#C23#B23
#C24#B24
#C25#B25
#C26#B26Accelerator pedal (AP) position sensor, PWM signalPWM signal U top =U bat t=5 ms pulse ratio 8 - 88 %Pulse width modulation (PWM) signal U top =U bat t=5 ms pulse ratio 6-14%The PWM signal from the accelerator pedal (AP) position sensor to the engine control module (ECM). The pulse ratio increases as the accelerator pedal (AP) is depressed.
#C27#B27System relay, control signalU=U lowEngine control module (ECM) grounds with ignition on and releases after afterrun.
#C28#B28
#C29#B29
#C30#B30Brake light switch
#C31#B31A/C high pressure sensor, power supplyU =5 V
#C32#B32
#C33#B33
#C34#B34Outside temperature sensor, groundU=U low
#C35#B35Outside temperature sensor, Signal(0 °C) U=2.92 V (+10 °C) U=2.40V (+20 °C) U=1.90 V (+30 °C) U=1.46 VTemperature range: -40 to +30 °C ref: 2.87 V at 21 °C
#C36#B36
#C37#B37
#C38#B38
#C39#B39
#C40#B40
#C41#B41Communication lead, control modules (CAN L)
#C42#B42
#C43#B43
#C44#B44
#C45#B45Leak diagnostic unit, preheating, control signalHeating element activated: U=U low Heating element not activated: U=U bat Certain markets only.
#C46#B46Leak diagnostic unit valve, control signalValve activated: U=U low Valve not activated: U=U bat Certain markets only.
#C47#B47
#C48#B48
#C49#B49
#C50#B50
#C51#B51A/C high pressure sensor, signalU=1.4 VThe voltage increases with increased pressure.
#C52#B52
#C53#B53A/C high pressure sensor, groundU=U low
#C54#B54Communication cable control module (CAN H)
#C55#B55
#C56#B56
#C57#B57
#C58#B58

CONNECTOR B

SIGNAL SPECIFICATION (B6324S2, B6324S4; 2010-2012)

All values below are measured between the relevant terminal in column 2 and #Axx (#Axx on the breakout box) unless otherwise stated in parenthesis after the table entry.

Connector A (96-pin) corresponds to terminals #A1 - #B36 on the breakout box.

Connector B (58-pin engine side) corresponds to terminals #C1 - #58 on the breakout box.

Note. Connect the breakout box and check the ground connections before starting to measure.

Breakout box terminalControl module terminalSignal typeIgnition onEngine idlingMiscellaneous
#A1#A1
#A2#A2
#A3#A3
#A4#A4
#A5#A5
#A6#A6Impulse sensor, signal (-)U=U lowMeasured to terminal #A30 (#A30).
#A7#A7Camshaft sensor intake, groundU=U lowU=U low
#A8#A8Camshaft sensor exhaust, groundU=U lowU=U low
#A9#A9Front heated oxygen sensor (HO2S), bank 1, signal (+)Lambda = 1 when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A10#A10Front heated oxygen sensor (HO2S), bank 1, signal (-)Lambda = 1 when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A11#A11Camshaft sensor intake, supply voltageU =5 VU =5 V
#A12#A12Camshaft sensor exhaust, supply voltageU =5 VU =5 V
#A13#A13Engine coolant temperature (ECT) sensor, signal(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 V(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 VU drops with increased engine coolant temperature.
#A14#A14Mass air flow (MAF) sensor, signal groundU=U lowU=U low
#A15#A15
#A16#A16
#A17#A17Electronic throttle module (ETA), groundU=U lowU=U low
#A18#A18Middle heated oxygen sensor bank 1, signal (-).
#A19#A19Knock sensor (KS) bank 1, signal (-)U=U low
#A20#A20Knock sensor (KS) bank 2, signal (-)U=U low
#A21#A21Fuel temperature/fuel pressure sensor, groundU=U lowU=U low
#A22#A22Mass air flow (MAF) sensor, signal groundU=U lowU=U low
#A23#A23Manifold absolute pressure (MAP) sensor, groundU=U lowU=U low
#A24#A24Manifold absolute pressure (MAP) sensor, supply voltageU =5 V
#A25#A25
#A26#A26
#A27#A27
#A28#A28
#A29#A29
#A30#A30Impulse sensor, signal (+)U=U lowU=sinus voltage Uapprox.1.7 to 1.9 VMeasured to terminal #A6 (#A6). The voltage increases with increased engine speed (rpm).
#A31#A31
#A32#A32
#A33#A33Exhaust camshaft position (CMP) sensor, signalU = 5 V or U lowU= Pulsed signal U max. >4.5 V U min. <1 VMeasure against #A8 (#A8). The frequency varies with engine rpm. Measure with advanced measuring tool.
#A34#A34Intake camshaft position (CMP) sensor, signalU = 5 V or U lowU= Pulsed signal U max. >4.5 V U min. <1 VMeasure against #A7 (#A7). The frequency varies with engine rpm. Measure with advanced measuring tool.
#A35#A35
#A36#A36
#A37#A37
#A38#A38Actuator variable intake upper, control signal
#A39#A39Actuator variable intake lower, control signal
#A40#A40Middle heated oxygen sensor bank 1, signal (+).Lambda = 1 at approx. 700 mV lambda >1 at approx. 200 mV
#A41#A41Rear heated oxygen sensor (HO2S), bank 1, signal (+)Lambda = 1 at approx. 700 mV lambda >1 at approx. 200 mV
#A42#A42Knock sensor (KS) bank 1, signal (+)U=2.5 VMeasured to terminal #A19 (#A19).
#A43#A43Knock sensor (KS) bank 2, signal (+)U=2.5 VMeasured to terminal #A20 (#A20).
#A44#A44
#A45#A45Rear heated oxygen sensor bank 1, groundU=U lowU=U low
#A46#A46Fuel temperature sensor, signalMeasurement range: -40 to +130 °C.
#A47#A47Fuel temperature/fuel pressure sensor, supply voltageU =5 V
#A48#A48Electronic throttle module (ETA), voltage feedU =5 VU =5 V
#A49#A49
#A50#A50
#A51#A51
#A52#A52
#A53#A53
#A54#A54
#A55#A55
#A56#A56Ignition coil cyl 4, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A57#A57Ignition coil cyl 2, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A58#A58Ignition coil cyl 6, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A59#A59Ignition coil cyl 3, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A60#A60Ignition coil cyl 5, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#B1#A61Ignition coil cyl 1, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#B2#A62Misfire signalPulse width modulation (PWM) signal, for ignition coil cyl. 1, 4, 6 and 7
#B3#A63Oil level and oil temperature sensor, signalPulse width modulation (PWM) signal
#B4#A64
#B5#A65Electronic throttle module (ETA), throttle position sensor circuit 1, signalUnaffected: Uapprox.0.8 V Fully depressed accelerator pedal: Uapprox.4 VVoltage varies depending on the position of the throttle. Voltage increases with increased throttle opening.
#B6#A66Intake air temperature (IAT) sensor signal(+20 °C) U=3.50 V (+30 °C) U=3.00 V (+40 °C) U=2.50 V(+20 °C) U=3.50 V (+30 °C) U=3.00 V (+40 °C) U=2.50 VThe intake air temperature (IAT) sensor is integrated in the mass air flow (MAF) sensor.
#B7#A67Electronic throttle module (ETA), throttle position sensor circuit 2, signalUnaffected: Uapprox.1.7 V Fully depressed accelerator pedal: Uapprox.4.1 VVoltage varies depending on the position of the throttle. Voltage increases with increased throttle opening.
#B8#A68Engine coolant temperature (ECT) sensor, signal(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 V(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 VU drops with increased engine coolant temperature.
#B9#A69Manifold absolute pressure (MAP) sensor, signalUapprox.3.7 V at 1000 mbar
#B10#A70Mass air flow sensor, signalUapprox.0.6 VUapprox.1.4 VU increases with increasing air mass
#B11#A71Fuel pressure sensor, signal
#B12#A72
#B13#A73Power supply from system relayU = U batU = U bat
#B14#A74Electronic Throttle Module (ETA) engine, control signal (-)Idle = -1.5 Wide open throttle (WOT) = 2Pulse width modulation (PWM) signal. U top =U bat Pulse ratio 0-100% The polarity of the control signal switches when the damper motor is to be deployed in the opposite direction.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A75.
#B15#A75Electronic Throttle Module (ETA) engine, control signal (+)Idle = -1.5 Wide open throttle (WOT) = 2Pulse width modulation (PWM) signal. U top =U bat Pulse ratio 0-100% The polarity of the control signal switches when the damper motor is to be deployed in the opposite direction.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A74.
#B16#A76Front heated oxygen sensor (HO2S) bank 1 preheating, control signalU top = 12 V pulse ratio 30 - 60 % f=8 HzPulsed 12 V-signal.
#B17#A77Middle heated oxygen sensor bank 1 preheating, control signalU top = 12 V pulse ratio 30 - 60 % f=8 HzPulsed 12 V-signal.
#B18#A78Injector 1, control signalU = U batT = 2-3 msT increases with engine speed and load
#B19#A79Injector 5, control signalU = U batT = 2-3 msT increases with engine speed and load
#B20#A80Injector 3, control signalU = U batT = 2-3 msT increases with engine speed and load
#B21#A81Injector 6, control signalU = U batT = 2-3 msT increases with engine speed and load
#B22#A82Injector 2, control signalU = U batT = 2-3 msT increases with engine speed and load
#B23#A83Injector 4, control signalU = U batT = 2-3 msT increases with engine speed and load
#B24#A84Evaporative emission system (EVAP) valve, control signal (signal ground)U = U batPulse width modulation (PWM) signal during opening (control) of the evaporative emission system (EVAP) valve. The pulse ratio varies with regulating.
#B25#A85Variable A/C compressor, control signalU top = 12 V pulse ratio 30 - 75 % f=400 HzPulsed 12 V-signal.
#B26#A86Reset valve camshaft intake (VVT), control signalPulse width modulation (PWM) signal U top =U bat f=300 Hz Pulse ratio 5%The pulse ratio varies during regulation.
#B27#A87
#B28#A88
#B29#A89Rear heated oxygen sensor preheating bank 1, control signalU top = 12 V Pulse ratio 30 - 60 %
#B30#A90
#B31#A91
#B32#A92LIN signal, alternator, radiator temperature sensor
#B33#A93
#B34#A94
#B35#A95
#B36#A96

CONNECTOR A

Breakout box terminalControl module terminalSignal typeIgnition onEngine idlingMiscellaneous
#C1#B1
#C2#B2Power groundU=U lowGround terminal connected to chassis.
#C3#B3Power supply from system relayU = U batU = U bat
#C4#B4Power groundU = U batGround terminal connected to chassis.
#C5#B5Power supply from system relayU = U batU = U bat
#C6#B6Power groundU = U batGround terminal connected to chassis.
#C7#B7
#C8#B8Cooling fan control module, control signalPulse width modulation (PWM) signal to engine cooling fan (FC) control module
#C9#B9Start relay, signal (-)
#C10#B10Air conditioning (A/C) relay, control signal (signal ground)
#C11#B11Starter relay, control signal (+)
#C12#B12
#C13#B13Automatic: transmission control module (TCM), gear position signal. Manual: clutch pedal switchWith P/N connected: U=U low With P/N disconnected U=U batGrounded in the transmission control module (TCM) when in P/N.
#C14#B14Power supply (wake up, 15-feedU = U batU = U bat
#C15#B15Start, signal 50-feedU = U batU = U batIgnition off: U=U low
#C16#B16Supply from B+
#C17#B17Start, signal 50-feedU=U bat at crankThe engine control module (ECM) requests engine starting via the central electronic module (CEM).
#C18#B18
#C19#B19
#C20#B20
#C21#B21Fuel pump (FP) control module, control signalPulse width modulated (PWM) signal to the central electronic module (CEM) to control the fuel pump (FP) relay.
#C22#B22
#C23#B23
#C24#B24
#C25#B25
#C26#B26Accelerator pedal (AP) position sensor, PWM signalPWM signal U top =U bat t=5 ms pulse ratio 8 - 88 %Pulse width modulation (PWM) signal U top =U bat t=5 ms pulse ratio 6-14%The PWM signal from the accelerator pedal (AP) position sensor to the engine control module (ECM). The pulse ratio increases as the accelerator pedal (AP) is depressed.
#C27#B27System relay, control signalU=U lowEngine control module (ECM) grounds with ignition on and releases after afterrun.
#C28#B28
#C29#B29
#C30#B30Brake light switch
#C31#B31A/C high pressure sensor, power supplyU =5 V
#C32#B32
#C33#B33
#C34#B34Outside temperature sensor, groundU=U low
#C35#B35Outside temperature sensor, Signal(0 °C) U=2.92 V (+10 °C) U=2.40 V (+20 °C) U=1.90 V (+30 °C) U =1.46 VTemperature range: -40 to +30 °C ref: 2.87 V at 21 °C
#C36#B36
#C37#B37
#C38#B38
#C39#B39
#C40#B40
#C41#B41Communication lead, control modules (CAN L)
#C42#B42
#C43#B43
#C44#B44
#C45#B45Leak diagnostic unit, preheating, control signalHeating element activated: U=U low Heating element not activated: U=U bat Certain markets only.
#C46#B46Leak diagnostic unit valve, control signalValve activated: U=U low Valve not activated: U=U bat Certain markets only.
#C47#B47
#C48#B48
#C49#B49
#C50#B50
#C51#B51A/C high pressure sensor, signalU=1.4 VThe voltage increases with increased pressure.
#C52#B52
#C53#B53A/C high pressure sensor, groundU=U low
#C54#B54Communication cable control module (CAN H)
#C55#B55
#C56#B56
#C57#B57
#C58#B58

CONNECTOR B

SIGNAL SPECIFICATION (B8444S; 2007-2010)

All values below are measured between the relevant terminal in column 2 and #Axx (#Axx on the breakout box) unless otherwise stated in parenthesis after the table entry.

Connector A (96-pin) corresponds to terminals #A1 - #B36 on the breakout box.

Connector B (58-pin engine side) corresponds to terminals #C1 - #58 on the breakout box.

Note. Connect the breakout box and check the ground connections before starting to measure.

Breakout box terminalControl module terminalSignal typeIgnition onEngine idlingMiscellaneous
#A1#A1
#A2#A2
#A3#A3
#A4#A4
#A5#A5
#A6#A6Impulse sensor, signal (-)U=U lowMeasured to terminal #A30 (#A30).
#A7#A7Camshaft sensor intake/exhaust bank 1/2, groundU=U lowU=U low
#A8#A8
#A9#A9
#A10#A10Signal ground, intake air temperature (IAT) sensorU=U lowU=U lowThe intake air temperature (IAT) sensor is integrated in the mass air flow (MAF) sensor.
#A11#A11Electronic throttle module (ETA), groundU=U lowU=U low
#A12#A12Engine coolant temperature (ECT) sensor, groundU=U lowU=U low
#A13#A13
#A14#A14Fuel temperature/fuel pressure sensor, groundU=U lowU=U low
#A15#A15Manifold absolute pressure (MAP) sensor, groundU=U lowU=U low
#A16#A16Oil pressure sensorU = U bat Oil pressure warning lamp illuminates.U=U low1.2 kohms to B+
#A17#A17Oil level and oil temperature sensor, signal groundU=U lowU=U low
#A18#A18Mass air flow (MAF) sensor, signal groundU=U lowU=U low
#A19#A19Knock sensor (KS) bank 2, signal (-)U=U low
#A20#A20Knock sensor (KS) bank 1, signal (-)U=U low
#A21#A21
#A22#A22Rear heated oxygen sensor (HO2S) bank 2, groundU=U lowU=U low
#A23#A23
#A24#A24Electronic throttle module, voltage feedU =5 V
#A25#A25LIN A, alternator control module (ACM)U=8 VU=9 VThe voltage increases with increased alternator load.
#A26#A26Front heated oxygen sensor (HO2S), bank 1, signal (+)Lambda = 1 when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A27#A27Front heated oxygen sensor (HO2S), bank 1, signal (-)Lambda = 1 when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A28#A28Front heated oxygen sensor (HO2S), bank 2, signal (+)Lambda = when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A29#A29Front heated oxygen sensor (HO2S), bank 2, signal (-)Lambda = when current is 0 mAMeasurement range: 0 ± 12 mA. Negative current indicates a rich fuel/air mixture.
#A30#A30Impulse sensor, signal (+)U=U lowU=sinus voltage Uapprox.1.7 to 1.9 VMeasured to terminal #A6 (#A6). The voltage increases with increased engine speed (rpm).
#A31#A31Camshaft position sensor exhaust bank 1, signalU = 5 V or U lowU= Pulsed signal U max. >4.5 V U min. <1 VMeasure against #A7 (#A7). The frequency varies with engine rpm. Measure with advanced measuring tool.
#A32#A32Camshaft position sensor exhaust bank 2, signalU = 5 V or U lowU= Pulsed signal U max. >4.5 V U min. <1 VMeasure against #A7 (#A7). The frequency varies with engine rpm. Measure with advanced measuring tool.
#A33#A33Camshaft position sensor intake bank 1, signalU = 5 V or U lowU= Pulsed signal U max. >4.5 V U min. <1 VMeasure against #A7 (#A7). The frequency varies with engine rpm. Measure with advanced measuring tool.
#A34#A34Camshaft position sensor intake bank 2, signalU = 5 V or U lowU= Pulsed signal U max. >4.5 V U min. <1 VMeasure against #A7 (#A7). The frequency varies with engine rpm. Measure with advanced measuring tool.
#A35#A35
#A36#A36
#A37#A37
#A38#A38
#A39#A39
#A40#A40Rear heated oxygen sensor (HO2S), bank 2, signal (+)Lambda = 1 at approx. 700 mV lambda >1 at approx. 200 mV
#A41#A41Rear heated oxygen sensor (HO2S), bank 1, signal (+)Lambda = 1 at approx. 700 mV lambda >1 at approx. 200 mV
#A42#A42Knock sensor (KS) bank 2, signal (+)U=2.5 VMeasured to terminal #A19 (#A19).
#A43#A43Knock sensor (KS) bank 1, signal (+)U=2.5 VMeasured to terminal #A20 (#A20).
#A44#A44
#A45#A45Rear heated oxygen sensor (HO2S), bank 1, signal (-)
#A46#A46Fuel temperature sensor, signalMeasurement range: -40 to +130 °C.
#A47#A47Fuel temperature/fuel pressure sensor, supply voltageU =5 V
#A48#A48Manifold absolute pressure (MAP) sensor, supply voltageU =5 V
#A49#A49Variable A/C compressor, control signalU top = 12 V pulse ratio 30 - 75 % f=400 HzPulsed 12 V-signal.
#A50#A50
#A51#A51
#A52#A52
#A53#A53
#A54#A54Ignition coil cyl 7, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A55#A55Ignition coil cyl 8, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A56#A56Ignition coil cyl 5, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A57#A57Ignition coil cyl 6, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A58#A58Ignition coil cyl 3, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A59#A59Ignition coil cyl 4, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#A60#A60Ignition coil cyl 1, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#B1#A61Ignition coil cyl 2, control signalU=U lowU top = 12 V pulse ratio 30% f=240 HzPulse ratio and frequency increases with increased engine speed (rpm)
#B2#A62Misfire signal 1Pulse width modulation (PWM) signal, for ignition coil cyl. 1, 4, 6 and 7
#B3#A63Oil level and oil temperature sensor, signalPulse width modulation (PWM) signal
#B4#A64Misfire signal 2Pulse width modulation (PWM) signal, for ignition coil cyl. 2, 3, 5 and 8
#B5#A65Electronic throttle module (ETA), throttle position sensor circuit 1, signalUnaffected: Uapprox.0.8 V Fully depressed accelerator pedal: Uapprox.4 VVoltage varies depending on the position of the throttle. Voltage increases with increased throttle opening.
#B6#A66Intake air temperature (IAT) sensor signal(+20 °C) U=3.50 V (+30 °C) U=3.00 V (+40 °C) U=2.50 V(+20 °C) U=3.50 V (+30 °C) U=3.00 V (+40 °C) U=2.50 VThe intake air temperature (IAT) sensor is integrated in the mass air flow (MAF) sensor.
#B7#A67Electronic throttle module (ETA), throttle position sensor circuit 2, signalUnaffected: Uapprox.1.7 V Fully depressed accelerator pedal: Uapprox.4.1 VVoltage varies depending on the position of the throttle. Voltage increases with increased throttle opening.
#B8#A68Engine coolant temperature (ECT) sensor, signal(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 V(+30 °C) U=1.22 V (+80 °C) U=0.29 V (+100 °C) U=0.17 VU drops with increased engine coolant temperature.
#B9#A69Manifold absolute pressure (MAP) sensor, signalUapprox.3.7 V at 1000 mbar
#B10#A70Mass air flow (MAF) sensor, signalUapprox.0.6 VUapprox.1.4 VU increases with increasing air mass
#B11#A71Fuel pressure sensor, signal
#B12#A72Camshaft sensor, supply voltageU =5 VCAM5
#B13#A73
#B14#A74Electronic Throttle Module (ETA) engine, control signal (-)Idle = -1.5 Wide open throttle (WOT) 2Pulse width modulation (PWM) signal. U top =U bat Pulse ratio 0-100% The polarity of the control signal switches when the damper motor is to be deployed in the opposite direction.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A75.
#B15#A75Electronic Throttle Module (ETA) engine, control signal (+)Idle = -1.5 Wide open throttle (WOT) 2Pulse width modulation (PWM) signal. U top =U bat Pulse ratio 0-100% The polarity of the control signal switches when the damper motor is to be deployed in the opposite direction.The damper motor is controlled using a pulse width modulation (PWM) signal from the integrated power stage in the engine control module (ECM) measured to terminal #A74.
#B16#A76Front heated oxygen sensor (HO2S) bank 2 preheating, control signalU top = 12 V pulse ratio 30 - 60 % f=8 HzPulsed 12 V-signal.
#B17#A77Front heated oxygen sensor (HO2S) bank 1 preheating, control signalU top = 12 V pulse ratio 30 - 60 % f=8 HzPulsed 12 V-signal.
#B18#A78Injector 2, control signalU = U batT = 2-3 msT increases with engine speed and load
#B19#A79Injector 1, control signalU = U batT = 2-3 msT increases with engine speed and load
#B20#A80Injector 4, control signalU = U batT = 2-3 msT increases with engine speed and load
#B21#A81Injector 3, control signalU = U batT = 2-3 msT increases with engine speed and load
#B22#A82Injector 6, control signalU = U batT = 2-3 msT increases with engine speed and load
#B23#A83Injector 5, control signalU = U batT = 2-3 msT increases with engine speed and load
#B24#A84Injector 8, control signalU = U batT = 2-3 msT increases with engine speed and load
#B25#A85Injector 7, control signalU = U batT = 2-3 msT increases with engine speed and load
#B26#A86Reset valve camshaft inlet (VVT) bank 2, control signalPulse width modulation (PWM) signal U top =U bat f=300 Hz Pulse ratio 5%The pulse ratio varies during regulation.
#B27#A87Reset valve camshaft inlet (VVT) bank 1, control signalPulse width modulation (PWM) signal U top =U bat f=300 Hz Pulse ratio 5%The pulse ratio varies during regulation.
#B28#A88Rear heated oxygen sensor preheating bank 2, control signalU top = 12 V Pulse ratio 30 - 60 %
#B29#A89Rear heated oxygen sensor preheating bank 1, control signalU top = 12 V Pulse ratio 30 - 60 %
#B30#A90Reset valve camshaft exhaust (VVT) bank 2, control signalPulse width modulation (PWM) signal U top =U bat f=300 Hz Pulse ratio 5%The pulse ratio varies with regulating
#B31#A91Reset valve camshaft exhaust (VVT) bank 1, control signalPulse width modulation (PWM) signal U top =U bat f=300 Hz Pulse ratio 5%The pulse ratio varies with regulating
#B32#A92Evaporative emission system (EVAP) valve, control signal (signal ground)U = U batPulse width modulation (PWM) signal during opening (control) of the evaporative emission system (EVAP) valve. The pulse ratio varies with regulating.
#B33#A93
#B34#A94
#B35#A95Valve variable inlet, control signal
#B36#A96

CONNECTOR A

Breakout box terminalTerminal Control moduleSignal typeIgnition onEngine idlingMiscellaneous
#C1#B1Signal groundU=U lowGround terminal connected to chassis.
#C2#B2Power groundU=U lowGround terminal connected to chassis.
#C3#B3Power groundU=U lowGround terminal connected to chassis.
#C4#B4Power supply from system relayU = U bat
#C5#B5Power groundU=U lowGround terminal connected to chassis.
#C6#B6Power supply from system relayU = U bat
#C7#B7
#C8#B8A/C linear pressure sensor, groundU=U low
#C9#B9Outside temperature sensor, groundU=U low
#C10#B10
#C11#B11Starter relay, control signal (+)
#C12#B12A/C linear pressure sensor, signalU=1.4 VThe voltage increases with increased pressure.
#C13#B13
#C14#B14
#C15#B15Transmission control module (TCM), signal gear positionWith P/N connected: U=U low With P/N disconnected U=U batGrounded in the transmission control module (TCM) when in P/N.
#C16#B16System relay, control signalU=U lowEngine control module (ECM) grounds with ignition on and releases after afterrun.
#C17#B17Start, signal 50-feedU=U bat at crankThe engine control module (ECM) requests engine starting via the central electronic module (CEM).
#C18#B18
#C19#B19Air conditioning (A/C) line pressure sensor, power supplyU =5 V
#C20#B20Fuel pump activation, control signalPulse width modulated (PWM) signal to the central electronic module (CEM) to control the fuel pump (FP) relay.
#C21#B21
#C22#B22
#C23#B23Leak diagnostic unit, preheating, control signalHeating element activated: U=U low Heating element not activated: U=U bat Certain markets only.
#C24#B24
#C25#B25
#C26#B26
#C27#B27Power supply (wake up, 15-feedU = U batU = U bat
#C28#B28Accelerator pedal (AP) position sensor, PWM signalPWM signal U top =U bat t=5 ms pulse ratio 8 - 88 %Pulse width modulation (PWM) signal U top =U bat t=5 ms pulse ratio 6-14%The PWM signal from the accelerator pedal (AP) position sensor to the engine control module (ECM). The pulse ratio increases as the accelerator pedal (AP) is depressed.
#C29#B29Outside temperature sensor, Signal(0 °C) U=2.92 V (+10 °C) U=2.40 V (+20 °C) U=1.90 V (+30 °C) U =1.46 VTemperature range: -40 to +30 °C ref: 2.87 V at 21 °C
#C30#B30Signal ignition on, 15-feedU = U batU = U batIgnition off: U=U low
#C31#B31
#C32#B32
#C33#B33Leak diagnostic unit pump motor, power supplyPump motor running: U=U low Pump motor not running: U=U batCertain markets only.
#C34#B34
#C35#B35
#C36#B36
#C37#B37
#C38#B38
#C39#B39
#C40#B40
#C41#B41Brake light switch, signalWhen brake pedal is actuated U=U bat When brake pedal is not actuated U=U lowSignal via the central electronic module (CEM).
#C42#B42
#C43#B43
#C44#B44
#C45#B45Communication lead, control modules (CAN L)
#C46#B46Electric water pump relay, control signal
#C47#B47
#C48#B48Leak diagnostic unit valve, control signalValve activated: U=U low Valve not activated: U=U bat Certain markets only.
#C49#B49Cooling fan control module, control signalPulse width modulation (PWM) signal to engine cooling fan (FC) control module
#C50#B50
#C51#B51Start relay, signal (-)
#C52#B52
#C53#B53Air conditioning (A/C) relay, control signal (signal ground)
#C54#B54Power supply, engine control module (ECM), 30-feedU = U batU = U bat
#C55#B55
#C56#B56
#C57#B57
#C58#B58Communication cable control module (CAN H)

CONNECTOR B