Manual sections

Wiring diagrams

• Abbreviations
• Accessory Drive Belts
• Adjustments
• Airbag
• Alarm & Parking Assistance - Installation Instructions, Accessories
• Antenna Systems
• Anti-Lock/traction Control
• Application
• Automatic HVAC System
• Automatic Trans
• Automatic Transmission (AW50/51 Awd and AW55-50/51SN) - Removal and Installation
• Auxiliary Emission Control Systems
• Axle Shafts
• Basic Trouble Shooting
• Blowers, Superchargers & Turbochargers
• Body & Frame - Removal, Replacement and Installation
• Body Electrical
• Brakes
• Cabin Air Filter
• Cables and Fuses - General Information
• Cables and Fuses - Removal, Replacement and Installation
• Charging System
• Check Lists
• Climate Units - Removal, Replacement and Installation
• Collision/avoidance
• Computer Relearn
• Control Modules - Design and Function - 1 of 3
• Control Modules - Design and Function - 3 of 3
• Cooling System (Mechanical)
• Cruise Control Systems
• Diagnostic Connector Locations
• Differentials & Drive Axles
• Door Locks & Anti-Theft Systems
• Doors and Lids - Removal, Replacement and Installation
• Drive Cycles
• Driveline/axles
• Driveshaft & Universal Joints
• DTC Index
• Electrical Accessories - Design and Function
• Electrical Component Locations
• Electrical System - General Information
• Electronic Suspension
• Emission Applications
• Engine
• Engine - Cleaning, Inspection and Adjustment
• Engine - Overhaul Instructions
• Engine - Removal, Replacement and Installation
• Engine Block Heater - Installation Instructions, Accessories
• Engine Control - Removal, Overhaul & Installation: Removal & Installation
• Engine Control Systems
• Engine Performance
• Entertainment Systems
• Exhaust
• Exterior Body Panels
• Exterior Lights
• Exterior Trim, Glass, Weatherstrips - Removal, Replacement and Installation
• Exterior/interior Trim
• Frames, Subframes & Crossmembers
• Fuel System
• Fuel System - Removal, Replacement and Installation
• Fuses & Circuit Breakers
• Gauges & Instrument Panels
• General Servicing - All Makes
• Headlights
• Heated Glass/defoggers
• Heater
• Hoist/jack
• Identification
• Intake and Exhaust System - Removal, Replacement and Installation
• Interior Equipment - General Safety Information
• Interior Equipment - Removal, Replacement and Installation
• Interior Panels, Child Seats, Visors - Installation Instructions, Accessories
• Interior/illumination Lights
• Lighting - Installation Instructions, Accessories
• Lubrication System
• Manual & Power Steering
• Manual Trans
• Mechanical
• Mechanical - Hydraulic
• Media, Communication and Navigation - Installation Instructions, Accessories
• Metric Conversions
• Mirrors
• Navigation System
• Oem General Information
• Paint/coatings
• Parking Brake System
• Passive Restraints
• Pin Voltage Charts
• Procedures
• Rear Axle, Drive Shafts - Removal, Replacement and Installation
• Rear Wheel Suspension - Removal, Replacement and Installation
• Removal & Installation
• Reset Procedures
• Restraints
• Seats
• Seats & Interior - Removal, Replacement and Installation
• Sensor Range Charts
• Specifications
• Starter
• Steering
• Steering - Removal, Replacement and Installation
• Steering Column
• Steering Column Switches
• Steering Control Systems
• Steering Linkage
• Sun Roof/t-Top/convertible Top
• Suspension Front
• Suspension Rear
• Testing & Diagnostics
• Theory & Operation
• Timing Belt
• Towing and Auxiliary Storage - Installation Instructions, Accessories
• Towing Systems
• Traction Control Disable
• Transmission
• Transmission & Gear Selector Assembly - Cleaning, Inspection and Adjustment
• Transmission - Removal and Installation
• Transmission - Removal, Replacement and Installation - 1 of 2
• Transmission - Removal, Replacement and Installation - 2 of 2
• Transmission - Servicing - A-T (4T63EV-GT)
• Transmission - Servicing - A/t (4T65EV)
• Wheel & Tire System
• Wheel Alignment
• Wheel Hubs
• Windows
• Wiper/washer Systems
• Wiring Diagrams - Engine Performance

Repair manual

Transmission - Servicing - A/t (4T65EV) Volvo S80 I

Step-by-step instructions on "Transmission - Servicing - A/t (4T65EV)" for Volvo S80 I (1998–2003). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

188subsections

188articles

89illustrations

OIL LEVEL, CHECKING

1 article

• OIL LEVEL, CHECKING

CHECKING THE OIL LEVEL

1 article

• CHECKING THE OIL LEVEL

Preparations

1 article

• Preparations

Oil Level/Temperature

1 article

• Oil Level/Temperature 1

Installing The Oil Plug

1 article

• Installing The Oil Plug

Further Filling

1 article

• Further Filling 3

Connecting Components To The Vacuum Extractor

1 article

• Connecting Components To The Vacuum Extractor 1

Detaching & Installing The Upper Oil Hose & Pipe

1 article

• Detaching & Installing The Upper Oil Hose & Pipe

Filling With Oil

1 article

• Filling With Oil 1

Connecting The Vacuum Extractor

1 article

• Connecting The Vacuum Extractor 1

Removing & Installing The Existing Oil Hoses

1 article

• Removing & Installing The Existing Oil Hoses

Adjusting Cables With 7 mm Sleeve

1 article

• Adjusting Cables With 7 mm Sleeve

Checking The Position Of The Gear Selector Lever

1 article

• Checking The Position Of The Gear Selector Lever 1

Check The Shifting In Manual Position

1 article

• Check The Shifting In Manual Position 1

Check

1 article

• Check

Note Before Disconnecting The Battery Lead

1 article

• Note Before Disconnecting The Battery Lead

Note Before Connecting The Battery Lead

1 article

• Note Before Connecting The Battery Lead

Initializing The Upper Electronic Module (UEM)

1 article

• Initializing The Upper Electronic Module (UEM)

Engine

1 article

• Engine

ACCUMULATOR, GASKET/PISTON, REPLACING

1 article

• ACCUMULATOR, GASKET/PISTON, REPLACING

Removing The Accumulator Housing From The Transmission

1 article

• Removing The Accumulator Housing From The Transmission 2

Removing The Pistons From The Accumulator Housing

1 article

• Removing The Pistons From The Accumulator Housing 1

Installing New Pistons On The Accumulator Housing

1 article

• Installing New Pistons On The Accumulator Housing 1

Installing The Accumulator Housing On The Transmission

1 article

• Installing The Accumulator Housing On The Transmission

Finishing

1 article

• Finishing

Install The New Boot

1 article

• Install The New Boot

Reinstall The Panel On The Center Console

1 article

• Reinstall The Panel On The Center Console

Install The Gear Selector Knob & The Boot

1 article

• Install The Gear Selector Knob & The Boot 1

Disconnect The Cable From The Ignition Switch

1 article

• Disconnect The Cable From The Ignition Switch 1

Install The Cable

1 article

• Install The Cable

Connect The Cable To The Gear Selector Mounting

1 article

• Connect The Cable To The Gear Selector Mounting

Initial Setting Of The Key Lock Cable (Adjusting)

1 article

• Initial Setting Of The Key Lock Cable (Adjusting)

Finishing Work

1 article

• Finishing Work

CONTROL SYSTEM/VALVE HOUSING, REMOVING

1 article

• CONTROL SYSTEM/VALVE HOUSING, REMOVING

Removing The Side Cover

1 article

• Removing The Side Cover

Preparations For Removing The Valve Housing

1 article

• Preparations For Removing The Valve Housing

Air Vent Housing

1 article

• Air Vent Housing

Control System Housing

1 article

• Control System Housing 1

Removing The Screws For The Valve Housing & Pressure Sensor

1 article

• Removing The Screws For The Valve Housing & Pressure Sensor 1

Removing & Separating The Valve Housing

1 article

• Removing & Separating The Valve Housing

Distribution Plate

1 article

• Distribution Plate 1

Checking & Reinstalling The Balls In The Valve Housing

1 article

• Checking & Reinstalling The Balls In The Valve Housing 1

Check The Balls Sealing Against The Distribution Plate

1 article

• Check The Balls Sealing Against The Distribution Plate

Check The Sealing Of The Balls Against The Control System Housing

1 article

• Check The Sealing Of The Balls Against The Control System Housing

Installing New Solenoids On The New Valve Housing

1 article

• Installing New Solenoids On The New Valve Housing 1

CONTROL SYSTEM/VALVE HOUSING, INSTALLING

1 article

• CONTROL SYSTEM/VALVE HOUSING, INSTALLING

Transferring The Balls To The New Valve Housing

1 article

• Transferring The Balls To The New Valve Housing

Transferring

1 article

• Transferring

Checking The Balls In The Valve Housing

1 article

• Checking The Balls In The Valve Housing

Installing New Gaskets

1 article

• Installing New Gaskets 3

Replacing The Seal On The Pump Shaft

1 article

• Replacing The Seal On The Pump Shaft 1

Installing The Balls For The Control System Housing

1 article

• Installing The Balls For The Control System Housing

Installing The Valve Housing

1 article

• Installing The Valve Housing 1

Installing The Oil Pump

1 article

• Installing The Oil Pump

Installing The Side Cover

1 article

• Installing The Side Cover

Check The Bearing Surface For The Differential

1 article

• Check The Bearing Surface For The Differential 1

Install The Spacer Washer & The Throw-Out Bearing On The Differential

1 article

• Install The Spacer Washer & The Throw-Out Bearing On The Differential

Install The Differential Housing Cover

1 article

• Install The Differential Housing Cover

Install The Bracket On The Cylinder Block

1 article

• Install The Bracket On The Cylinder Block

Install The Vehicle Speed Sensor (VSS)

1 article

• Install The Vehicle Speed Sensor (VSS)

Install The Right Drive Shaft

1 article

• Install The Right Drive Shaft

Fill The Transmission With Oil

1 article

• Fill The Transmission With Oil

Check The Oil Level

1 article

• Check The Oil Level

Install The Gear Selector Cable From The Inside Of The Passenger Compartment

1 article

• Install The Gear Selector Cable From The Inside Of The Passenger Compartment

Locate The Grommet On The Studs

1 article

• Locate The Grommet On The Studs

Feed The Gear Selector Cable In From The Inside

1 article

• Feed The Gear Selector Cable In From The Inside

Position The Gear Selector Cable Behind The Steering Gear

1 article

• Position The Gear Selector Cable Behind The Steering Gear

Install The Gear Selector Cable On The Gear Selector

1 article

• Install The Gear Selector Cable On The Gear Selector

Install The Gear Selector Cable On The Transmission

1 article

• Install The Gear Selector Cable On The Transmission

Install The Gear Selector Knob

1 article

• Install The Gear Selector Knob 1

Removing The Boot From The Gear Selector Knob

1 article

• Removing The Boot From The Gear Selector Knob 1

Removing The Lock Bracket From The Gear Selector Knob

1 article

• Removing The Lock Bracket From The Gear Selector Knob 1

Installing The Gear Selector Knob

1 article

• Installing The Gear Selector Knob 2

Installing The Lock Bracket On The Gear Selector Knob

1 article

• Installing The Lock Bracket On The Gear Selector Knob 1

Installing The Top Panel

1 article

• Installing The Top Panel

Transfer The Solenoid With The Connector

1 article

• Transfer The Solenoid With The Connector 1

Install The Top Panel & Boot

1 article

• Install The Top Panel & Boot 1

Install The Center Console

1 article

• Install The Center Console

Fold The Top Panel With The Boot Away From The Gear Selector Lever

1 article

• Fold The Top Panel With The Boot Away From The Gear Selector Lever 1

Install The Locking Sleeve For The Boot

1 article

• Install The Locking Sleeve For The Boot 1

Install The Centre Console

1 article

• Install The Centre Console

OIL PUMP

1 article

• OIL PUMP

Removing The Transmission Side Cover

1 article

• Removing The Transmission Side Cover

Removing Oil Pump

1 article

• Removing Oil Pump 1

Removing The Oil Pump From The Pump Shaft

1 article

• Removing The Oil Pump From The Pump Shaft 1

Installing The Side Cover On The Transmission

1 article

• Installing The Side Cover On The Transmission

Separate The Panel & Top Panel

1 article

• Separate The Panel & Top Panel 1

Pull Up Front Edge Of The Bracket

1 article

• Pull Up Front Edge Of The Bracket 1

Preparations For Removing The Center Console

1 article

• Preparations For Removing The Center Console

Install The Panel & Connector

1 article

• Install The Panel & Connector

Reinstall The Side Panels

1 article

• Reinstall The Side Panels

Disconnecting The Pressure Sensor

1 article

• Disconnecting The Pressure Sensor 1

Installing The Pressure Sensor

1 article

• Installing The Pressure Sensor

Installing The Transmission Side Cover

1 article

• Installing The Transmission Side Cover

Removing The Spark Plugs Cover

1 article

• Removing The Spark Plugs Cover 1

Applies Only To Turbocharged Engines

1 article

• Applies Only To Turbocharged Engines

Installing Lifting Fixture

1 article

• Installing Lifting Fixture

Installing The Lifting Beam & Lifting Hook On The Engine Lifting Eyelet

1 article

• Installing The Lifting Beam & Lifting Hook On The Engine Lifting Eyelet

Disconnecting The Front Suspension Components

1 article

• Disconnecting The Front Suspension Components

Removing The Screws For The Cable Conduit & Ground Lead Bracket On The Sub-Frame

1 article

• Removing The Screws For The Cable Conduit & Ground Lead Bracket On The Sub-Frame

Removing The Nut For The Ball Joint Pinion (Left Hand Side)

1 article

• Removing The Nut For The Ball Joint Pinion (Left Hand Side)

Removing The Screws From The Sub-Frame Support Plates (Both Sides)

1 article

• Removing The Screws From The Sub-Frame Support Plates (Both Sides)

Pressing Up The Sub-Frame On The Right-Hand Side

1 article

• Pressing Up The Sub-Frame On The Right-Hand Side

Removing The Front Cross Member

1 article

• Removing The Front Cross Member

Removing The Screw For The Rear Engine Mounting

1 article

• Removing The Screw For The Rear Engine Mounting

Preparatory Work For Removing The Wheel Spindle On The Left-Hand Side

1 article

• Preparatory Work For Removing The Wheel Spindle On The Left-Hand Side

Lowering The Sub-Frame

1 article

• Lowering The Sub-Frame

Preparations For Removing The Servo Cylinder

1 article

• Preparations For Removing The Servo Cylinder 1

Removing The Cover

1 article

• Removing The Cover 1

Replacing The Piston With O-Ring & Sealing Ring

1 article

• Replacing The Piston With O-Ring & Sealing Ring 1

Installing The Piston & Cover

1 article

• Installing The Piston & Cover

Installing Front Suspension Components

1 article

• Installing Front Suspension Components

Installing The Screw For The Rear Engine Pad

1 article

• Installing The Screw For The Rear Engine Pad

Installing The Screws For The Bracket For The Heated Oxygen Sensor (HO2S) Cable

1 article

• Installing The Screws For The Bracket For The Heated Oxygen Sensor (HO2S) Cable

Installing The Front Cross Member

1 article

• Installing The Front Cross Member

Installing New Lock Nuts On The Steering Gear

1 article

• Installing New Lock Nuts On The Steering Gear

Installing The Screws For The Cable Conduit & The Ground Lead Bracket

1 article

• Installing The Screws For The Cable Conduit & The Ground Lead Bracket

Applies Only To Turbocharged Cars

1 article

• Applies Only To Turbocharged Cars

Checking The Steering Gear Bearing In The Boot At The Firewall

1 article

• Checking The Steering Gear Bearing In The Boot At The Firewall

SERVO CYLINDER, GASKET & O-RING, REPLACING

1 article

• SERVO CYLINDER, GASKET & O-RING, REPLACING 1

Removing The Servo Cylinder (2-1)

1 article

• Removing The Servo Cylinder (2-1) 1

Replacing The Gasket, O-Ring & Strainer

1 article

• Replacing The Gasket, O-Ring & Strainer 1

Installing The Servo Cylinder On The Transmission

1 article

• Installing The Servo Cylinder On The Transmission 1

Removing The Center Console

1 article

• Removing The Center Console

Removing The Solenoid

1 article

• Removing The Solenoid 1

Installing The Solenoid

1 article

• Installing The Solenoid

Installing The Center Console

1 article

• Installing The Center Console

SOLENOID LOCK-UP FUNCTION, REPLACING

1 article

• SOLENOID LOCK-UP FUNCTION, REPLACING

Preparatory Work

1 article

• Preparatory Work

Removing The Lock-Up Solenoid

1 article

• Removing The Lock-Up Solenoid 1

Installing The Lock-Up Solenoid

1 article

• Installing The Lock-Up Solenoid

Side Cover, Transmission, Removing

1 article

• Side Cover, Transmission, Removing

Removing The Line Pressure Solenoid

1 article

• Removing The Line Pressure Solenoid 1

Removing Solenoid S1

1 article

• Removing Solenoid S1 1

Installing Solenoid S1

1 article

• Installing Solenoid S1

Removing Solenoid S2

1 article

• Removing Solenoid S2

Installing Solenoid S2

1 article

• Installing Solenoid S2

Removing The Boot From The Gear Selector

1 article

• Removing The Boot From The Gear Selector

Removing The Gear Selector Knob

1 article

• Removing The Gear Selector Knob

Installing The Boot On The Gear Selector

1 article

• Installing The Boot On The Gear Selector

Removing The Boot From The Top Panel

1 article

• Removing The Boot From The Top Panel 1

Installing The Boot On The Top Panel

1 article

• Installing The Boot On The Top Panel

Removing The Top Panel

1 article

• Removing The Top Panel

Removing & Transferring The Boot From The Top Panel

1 article

• Removing & Transferring The Boot From The Top Panel

Installing The Boot

1 article

• Installing The Boot

Installing The Gear Selector Knob & Lock Bracket

1 article

• Installing The Gear Selector Knob & Lock Bracket

Install The Oil Filter

1 article

• Install The Oil Filter 1

Install The Oil Pan

1 article

• Install The Oil Pan

Install A Plastic Hose On The Oil Return Line

1 article

• Install A Plastic Hose On The Oil Return Line 3

When Filling (Select Method 1 Or 2)

1 article

• When Filling (Select Method 1 Or 2) 1

Install The Oil Return Line On The Transmission

1 article

• Install The Oil Return Line On The Transmission

Lower The Car

1 article

• Lower The Car

Pour The Rest Of The Oil Into The Transmission

1 article

• Pour The Rest Of The Oil Into The Transmission 1

Install The Splashguard Under The Engine

1 article

• Install The Splashguard Under The Engine 5

Disconnecting The Battery Lead

1 article

• Disconnecting The Battery Lead

Removing The Air Cleaner (ACL) Housing

1 article

• Removing The Air Cleaner (ACL) Housing 1

Removing The Charge Air Pipe & Hose

1 article

• Removing The Charge Air Pipe & Hose 2

Removing The Connector From The Transmission

1 article

• Removing The Connector From The Transmission 2

Removing The Screws From The Cable Conduit & The Parking Heater, Removing The Ground Lead Bracket From The Sub-Frame

1 article

• Removing The Screws From The Cable Conduit & The Parking Heater, Removing The Ground Lead Bracket From The Sub-Frame 1

Applies Only To Cars With Parking Heaters

1 article

• Applies Only To Cars With Parking Heaters

Removing The Ball Joint Nut (Left Hand Side)

1 article

• Removing The Ball Joint Nut (Left Hand Side) 1

Removing The Control Arms For The Anti-Roll Bar, The Tie Rod & The Screw From The Drive Shaft On The Left Hand Side

1 article

• Removing The Control Arms For The Anti-Roll Bar, The Tie Rod & The Screw From The Drive Shaft On The Left Hand Side 2

Removing The Pipe Lines From The Sub-Frame

1 article

• Removing The Pipe Lines From The Sub-Frame 1

Removing The Wheel Spindle From The Control Arm

1 article

• Removing The Wheel Spindle From The Control Arm 2

Removing The Drive Shaft From The Wheel Spindle (Left-Hand Side)

1 article

• Removing The Drive Shaft From The Wheel Spindle (Left-Hand Side) 1

Removing The Left Drive Shaft From The Transmission

1 article

• Removing The Left Drive Shaft From The Transmission 1

Removing The Nuts & Screws For The Steering Gear Sub-Frame

1 article

• Removing The Nuts & Screws For The Steering Gear Sub-Frame 3

Removing The Oil Pipes From The Transmission

1 article

• Removing The Oil Pipes From The Transmission 1

Lowering The Engine & Transmission

1 article

• Lowering The Engine & Transmission 3

TRANSMISSION SIDE COVER, INSTALLING

1 article

• TRANSMISSION SIDE COVER, INSTALLING

Installing Cover

1 article

• Installing Cover 1

Lifting The Engine & Transmission To The Horizontal Position

1 article

• Lifting The Engine & Transmission To The Horizontal Position

Installing The Oil Pipes

1 article

• Installing The Oil Pipes

Installing The Rear Engine Mounting

1 article

• Installing The Rear Engine Mounting 1

Installing The Screw For The Rear Engine Pad Through The Steering Gear

1 article

• Installing The Screw For The Rear Engine Pad Through The Steering Gear

Installing The Sub-Frame On The Bodywork

1 article

• Installing The Sub-Frame On The Bodywork

Installing The Left Drive Shaft On The Transmission, Wheel Spindle & Control Arm

1 article

• Installing The Left Drive Shaft On The Transmission, Wheel Spindle & Control Arm

Cars With Parking Heaters

1 article

• Cars With Parking Heaters

Installing The Connector

1 article

• Installing The Connector

Installing The Air Cleaner (ACL) Housing

1 article

• Installing The Air Cleaner (ACL) Housing

Method 1

1 article

• Method 1

Method 2

1 article

• Method 2

Method 3

1 article

• Method 3

Check The Coolant Level In The Expansion Tank

1 article

• Check The Coolant Level In The Expansion Tank

Check That There Is No Oil Leakage At

1 article

• Check That There Is No Oil Leakage At

Installing The Splash Guards & The Fender Liner

1 article

• Installing The Splash Guards & The Fender Liner

Checking The Steering Gear Bearing In The Gaiter At The Firewall

1 article

• Checking The Steering Gear Bearing In The Gaiter At The Firewall 1

Installing The Battery Lead

1 article

• Installing The Battery Lead