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Steering - Removal, Replacement and Installation Volvo S80 I

Step-by-step instructions on "Steering - Removal, Replacement and Installation" for Volvo S80 I (1998–2003). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

Oil cooler steering gear, replacing

Preparatory work

Installing the oil cooler

Finishing

Power steering pump, replacing

Installing the power steering pump

Installing the pressure hose

Installing drive belt

Pressure hose, replacing

Preparations

Removing the pressure hose

Replacing power steering pump pulley

Replacing the return hose

Removing the return hose

Installing the return hose

Limiters, replacing

Installing limiter

Installing the outer steering arm

Replacing the outer steering arm

Installing the steering arm

Replacing the steering gear

Checking the position of the track rod in the steering gear

Installing the bracket for the exhaust pipe

Removing the lifting tools

Steering arm inner, replacing

Removing the outer steering arm and boot

Installing the counterhold

Removing the inner steering arm

Installing the inner steering arm

Installing the boot

Preparation

Stepper motor, steering gear, replacing

Replacing the steering column/steering shaft

Install the steering shaft joint on the lower steering shaft

Install the floor lighting

Install the soundproofing panel

Install the lever unit

Install the steering column covers

Zero the contact reel

Tighten the screw in the center of the steering wheel

Install the steering wheel module

Check the function

Removing the steering wheel

Installing the steering wheel

Steering shaft, lower, replacing

Removing wheels

Fitting the wheel

Steering wheel module (SWM)

Programming the control module

Follow-on work

Ordering software/key

Programming the key in the control unit

Doing a function check

Replacing the steering wheel

Steering wheel angle sensor module (SAS), replacing

Soundproofing panel

Ordering software

Steering wheel module (SWM), replacing

Removing the sub-frame

Installing the supply pipe/hose

Installing the sub-frame

Installing delivery lines

Return hose, replacing

Removing the return pipe

Installing return pipe