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Engine - Removal and Installation: Removal & Installation Volvo C70 II

Mechanical 43 illustrations ~762 words

Special Tools 981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23 999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43

Perform depressurizing fuel system. See FUEL SYSTEM PRESSURE RELEASE

Drain cooling system, draining, filling, and bleeding. See COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the following items

  1. see «BATTERY»(ref-488517-S19589640292012072500000)
  2. see «AIR CLEANER HOUSING»(ref-488474-S41269173262012072500000)
  3. see «ACCESSORY DRIVE BELT TENSIONER»(ref-488481-S13682334042012072500000)
  4. see «BRACKET LOWER TORQUE ROD»(ref-488481-S27101213382012072500000)
  5. see «FRONT SUBFRAME»(ref-509618-S16158771412012101500000) .
  6. see «CATALYTIC CONVERTER»(ref-488474-S29127690872012072500000)
  7. see «DRIVE SHAFT RIGHT»(ref-488705-S25838361312012072500000)
  8. see «DRIVE SHAFT LEFT»(ref-488705-S21552170282012072500000)
  9. right-hand side fog lamp front. See «FRONT FOG LIGHTS»(ref-488515-S01886636362012072500000)

Scheme 13

Scheme 13
Scheme 13

Scheme 14

Scheme 14
Scheme 14

Scheme 15

Scheme 15
Scheme 15

Scheme 16

Scheme 16
Scheme 16

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Scheme 17
Scheme 17

Scheme 18

Scheme 18
Scheme 18

Scheme 19

Scheme 19
Scheme 19

see 9814123

Scheme 20

Scheme 20
Scheme 20

Scheme 21

Scheme 21
Scheme 21

Note. Use suitable paper to absorb any escaping fluid.

Scheme 22

Scheme 22
Scheme 22

Note. Use suitable paper to absorb any escaping fluid.

Scheme 23

Scheme 23
Scheme 23

see 9997077

Scheme 24

Scheme 24
Scheme 24

Scheme 25

Scheme 25
Scheme 25

Note. Use suitable paper to absorb any escaping fluid.

Scheme 26

Scheme 26
Scheme 26

Scheme 27

Scheme 27
Scheme 27

Scheme 28

Scheme 28
Scheme 28

Scheme 29

Scheme 29
Scheme 29

Scheme 30

Scheme 30
Scheme 30

Scheme 31

Scheme 31
Scheme 31
WARNINGBe prepared to collect escaping fluid.

Scheme 32

Scheme 32
Scheme 32

Scheme 33

Scheme 33
Scheme 33

Remove the following items

  1. See «ENGINE SUPPORT INSULATOR, RIGHT»(ref-488481-S02222934492012072500000)
  2. See «ENGINE SUPPORT INSULATOR LEFT»(ref-488481-S32539775952012072500000)

Scheme 34

Scheme 34
Scheme 34
CAUTIONTake extra care when handling the components.

Note. Make sure that no components catch.

Scheme 35

Scheme 35: INSTALLATION
Scheme 35: INSTALLATION
CAUTIONMake sure that no components catch.

Install the following items

  1. See «ENGINE SUPPORT INSULATOR LEFT»(ref-488481-S32539775952012072500000)
  2. See «ENGINE SUPPORT INSULATOR, RIGHT»(ref-488481-S02222934492012072500000)

Torque: M8

24 Nm

Scheme 36

Scheme 36
Scheme 36
  1. Torque: M10 50 Nm
  2. Torque: Pressure line to power steering pump 30 Nm

Torque: M6

10 Nm

Torque: M6

10 Nm

Scheme 37

Scheme 37
Scheme 37

Scheme 38

Scheme 38
Scheme 38

Torque: M6

10 Nm

Scheme 39

Scheme 39
Scheme 39

Scheme 40

Scheme 40
Scheme 40
CAUTIONMake sure that the quick release couplings are correctly engaged.

Scheme 41

Scheme 41
Scheme 41

Torque: M6

10 Nm

Torque: M6

10 Nm

Scheme 42

Scheme 42
Scheme 42
  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm

Scheme 43

Scheme 43
Scheme 43
  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm

Scheme 44

Scheme 44
Scheme 44

Scheme 45

Scheme 45
Scheme 45

Scheme 46

Scheme 46
Scheme 46

Torque: M6

10 Nm

Assemble the following items

  1. right-hand side fog lamp front, see «FRONT FOG LIGHTS»(ref-488515-S01886636362012072500000)
  2. see «DRIVESHAFT LEFT»(ref-488705-S21552170282012072500000)
  3. see «DRIVE SHAFT RIGHT»(ref-488705-S25838361312012072500000)
  4. see «CATALYTIC CONVERTER»(ref-488474-S29127690872012072500000)
  5. see «FRONT SUBFRAME»(ref-509618-S16158771412012101500000)
  6. see «BRACKET LOWER TORQUE ROD»(ref-488481-S27101213382012072500000)
  7. see «ACCESSORY DRIVE BELT TENSIONER»(ref-488481-S13682334042012072500000)
  8. see «AIR CLEANER HOUSING»(ref-488474-S41269173262012072500000)
  9. see «BATTERY»(ref-488517-S19589640292012072500000)

Fill cooling system, draining, filling, and bleeding. See COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING

Top up the engine oil. See ENGINE OIL

Special Tools 981 4123 Spanner Tool number: 981 4123 Tool description: Spanner Tool boards: 23 999 7077 Jimmy bar Tool number: 999 7077 Tool description: Jimmy bar Tool boards: 43

Perform depressurizing fuel system. See FUEL SYSTEM PRESSURE RELEASE

Drain cooling system, draining, filling, and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the following items

  1. battery, see «BATTERY»(ref-488517-S19589640292012072500000)
  2. air cleaner (ACL) housing, see «AIR CLEANER HOUSING»(ref-488474-S41269173262012072500000)
  3. Tensioner accessory drive belt, see «ACCESSORY DRIVE BELT TENSIONER»(ref-488481-S13682334042012072500000)
  4. Bracket lower torque rod, see «BRACKET LOWER TORQUE ROD»(ref-488481-S27101213382012072500000)
  5. see «FRONT SUBFRAME»(ref-509618-S16158771412012101500000)
  6. the catalytic converter, see «CATALYTIC CONVERTER»(ref-488474-S29127690872012072500000)
  7. Drive shaft right, see «DRIVE SHAFT RIGHT»(ref-488705-S25838361312012072500000)
  8. Driveshaft left, see «DRIVESHAFT LEFT»(ref-488705-S21552170282012072500000)
  9. right-hand side fog lamp front, see «FRONT FOG LIGHTS»(ref-488515-S01886636362012072500000) (2006-2009), «FRONT FOG LIGHTS»(ref-488515-S11538242512012072500000) (2010-2011), or see «FRONT FOG LIGHTS»(ref-488515-S37291701242012072500000) (2011)

see 9814123

Note. Use suitable paper to absorb any escaping fluid.

Scheme 47

Scheme 47
Scheme 47

Note. Use suitable paper to absorb any escaping fluid.

Scheme 48

Scheme 48
Scheme 48

see 9997077

Scheme 49

Scheme 49
Scheme 49

Scheme 50

Scheme 50
Scheme 50

Scheme 51

Scheme 51
Scheme 51

Scheme 52

Scheme 52
Scheme 52

Note. Use suitable paper to absorb any escaping fluid.

WARNINGBe prepared to collect escaping fluid.

Remove the following items

  1. See «ENGINE SUPPORT INSULATOR, RIGHT»(ref-488481-S02222934492012072500000)
  2. See «ENGINE SUPPORT INSULATOR LEFT»(ref-488481-S32539775952012072500000)
CAUTIONTake extra care when handling the components.

Note. Make sure that no components catch.

CAUTIONMake sure that no components catch.

Install the following items

  1. see «ENGINE SUPPORT INSULATOR LEFT»(ref-488481-S32539775952012072500000)
  2. see «ENGINE SUPPORT INSULATOR, RIGHT»(ref-488481-S02222934492012072500000)

Torque: M8

24 Nm

  1. Torque: M10 50 Nm
  2. Torque: Pressure line to power steering pump 30 Nm

Torque: M6

10 Nm

Torque: M6

10 Nm

Torque: M6

10 Nm

CAUTIONMake sure that the quick release couplings are correctly engaged.

Scheme 53

Scheme 53
Scheme 53

Scheme 54

Scheme 54
Scheme 54

Torque: M6

10 Nm

Torque: M6

10 Nm

  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm
  1. Torque: M8 24 Nm
  2. Torque: M6 10 Nm

Torque: M6

10 Nm

Assemble the following items

  1. Right-hand side fog lamp front. See «FRONT FOG LIGHTS»(ref-488515-S01886636362012072500000)
  2. see «DRIVE SHAFT LEFT»(ref-488705-S21552170282012072500000)
  3. see «DRIVE SHAFT RIGHT»(ref-488705-S25838361312012072500000)
  4. see «CATALYTIC CONVERTER»(ref-488474-S29127690872012072500000)
  5. see «FRONT SUBFRAME»(ref-509618-S16158771412012101500000)
  6. see «BRACKET LOWER TORQUE ROD»(ref-488481-S27101213382012072500000)
  7. see «ACCESSORY DRIVE BELT TENSIONER»(ref-488481-S13682334042012072500000)
  8. see «AIR CLEANER HOUSING»(ref-488474-S41269173262012072500000)
  9. see «BATTERY»(ref-488517-S19589640292012072500000)

Fill cooling system, draining, filling, and bleeding. See COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Perform clutch system venting. See BLEEDING THE CLUTCH SYSTEM

Perform oil level power steering, check, see OIL LEVEL, POWER STEERING, CHECKING

Top up the engine oil. See ENGINE OIL

Note. Removal steps in this procedure may contain installation details.

Scheme 55

Scheme 55
Scheme 55

Remove the following items

  1. Torque: M12 80 Nm
  2. Torque: Bottom torque rod (screw M10) 60 Nm

To install, reverse the removal procedure.

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