2.0L - Engine Assembly - Engine Code(s): Cbfa & Ccta (Sedan) (A5 Platform): Overhaul Volkswagen Jetta V

ENGINE AND TRANSMISSION, SEPARATING AND ASSEMBLING

Special Tools And Workshop Equipment Required

1. Shackle 10-222 A/12
2. Shop Crane-Load Cap = 700-1200 KG VAS 6100

Conditions

1. The engine/transmission assembly is removed and is mounted on the engine Support T10359.

Separating

Remove the starter. Refer to Removal and Installation .

Vehicles with a Direct Shift Gearbox (DSG)

Remove the coolant hoses from the transmission oil cooler and seal off the openings.

Continuation for all Vehicles

Disconnect all electrical connections from the transmission to the engine and free them up.

Install the Shackle 10-222 A/12 to the transmission and install the shop crane-load cap = 700-1200 KG VAS 6100 to the shackle, but do not lift yet.

Scheme 212

Remove the upper engine/transmission bolts.

Before removing the last bolts, support the transmission with the shop crane.

Remove the lower engine/transmission bolts.

Separate the transmission from the engine; when doing this, guide the transmission.

Assembling

Assembly is performed in reverse order of removal; pay attention to the tightening specifications. Refer to the following

1. Refer to «[For transmission(s) 02Q] Specifications»(ref-479514-S30514215322012061300000) .
2. Refer to «[For transmission(s) 02E] Specifications»(ref-479513-S30435111012012061300000) .