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2.0L - Cylinder Head, Valvetrain - Engine Code(s): Cbfa & Ccta (Sedan) (A5 Platform): Specifications Volkswagen Jetta V

Mechanical ~284 words

FASTENER TIGHTENING SPECIFICATIONS

ComponentFastener SizeNm
Balance Shaft to Cylinder Block Bolt9
Balance Shaft Chain Tensioner to Cylinder Block (4)65
Balance Shaft Timing Chain Guide Rail to Cylinder Block Guide Pin20
Balance Shaft Timing Chain Tensioning Rail to Cylinder Block Guide Pin20
Bearing Bracket to Cylinder Head Bolt9
Bearing Bracket to Exhaust Camshaft Bolt (1)
M68 + 90°
M820 + 90°
Camshaft Position Sensor to Cylinder Head Bolt9
Camshaft Timing Chain Guide Rail to Cylinder Block Guide Pin20
Camshaft Timing Chain Tensioner to Cylinder Block Bolt9
Camshaft Timing Chain Tensioning Rail to Cylinder Block Guide Pin20
Control Valve to Intake Camshaft (2)35
Heat Shield to Bracket Bolt9
Heat Shield to Bracket/Cylinder Head Bolt20
Oil Dipstick Guide Tube/Camshaft Adjustment Valve 1 to Cylinder Head Bolt9
Oil Dipstick Guide Tube to Cylinder Head Bolt9
Plug with Ball Head Stud to Cylinder Head Cover5
Retaining Plate/Connecting Piece to Cylinder Head Bolt9
Secondary Air Injection Solenoid Valve to Cylinder Head Bolt (3)9
Transport Strap to Cylinder Head Bolt25
(1) Always replace (2) Has left hand threads (3) Engine code CBFA only (4) Install with locking fluid
(1)Always replace
(2)Has left hand threads
(3)Engine code CBFA only
(4)Install with locking fluid

Crankcase Ventilation Bolt Tightening Sequence and Specification

Tighten the crankcase ventilation bolts in sequence -1 through 10- to 11 Nm.

Cylinder Head Cover Bolt Tightening Sequence and Specification

Tighten the new cylinder head cover bolts in 3 passes in sequence -1 through 6- as follows

1. Tighten the bolts by hand.

2. Tighten the bolts to 8 Nm.

3. Tighten the bolts an additional 90° (1/4) turn.

Cylinder Head, Bolt Tightening Sequence and Specification

Tighten the new cylinder head bolts in 3 passes in sequence -1 through 5- as follows

1. Tighten the bolts to 40 Nm.

2. Tighten the bolts an additional 90° (1/4) turn.

3. Tighten the bolts an additional 90° (1/4) turn.

4. Tighten the new bolts -arrows- to 8 Nm.

5. Tighten the bolts -arrows- an additional 90° (1/4) turn.

Upper Timing Chain Cover Bolt Tightening Sequence and Specification

Tighten bolts in 2 passes in sequence -1 through 5- as follows

1. Tighten the bolts by hand.

2. Tighten the bolts to 9 Nm.

Lower Timing Chain Cover Bolt Tightening Sequence and Specification

Tighten the bolts in 3 passes in sequence -1 through 15- as follows

1. Tighten the bolts by hand.

2. Tighten the bolts to 8 Nm.

3. Tighten the bolts an additional 90° (1/4) turn.

Intermediate Shaft Sprocket Bolt Tightening Specification

Tighten the bolt in 4 passes as follows

1. Tighten the bolt to 10 Nm.

2. Turn the sprocket.

The sprocket must not have any play; if so, loosen and tighten again.

3. Tighten the bolt to 30 Nm.

4. Tighten the bolt an additional 90° (1/4) turn.