EVAPORATOR HOUSING ASSEMBLY OVERVIEW
Remove the heating and A/C unit. Refer to HEATING AND A/C UNIT .
Disconnect the air distribution housing/evaporator housing from the heating and A/C unit. Refer to AIR DISTRIBUTION HOUSING .
Scheme 34
- Evaporator Housing Lower Section Disassembling and assembling, refer to «EVAPORATOR HOUSING»(ref-480983-S33945069782012061900000) .
- Evaporator Check insulation, it must be completely present. Removing and installing, refer to «EVAPORATOR»(ref-480983-S09848612942012061900000) .
- Clip
- Evaporator Housing Upper Section Disassembling and assembling, refer to «EVAPORATOR HOUSING»(ref-480983-S33945069782012061900000) .
- Bolt
- Seal / Insulation Heat insulation for expansion valve. Removing and installing, refer to «EVAPORATOR»(ref-480983-S09848612942012061900000) .
- Bracket Removing and installing, refer to «EVAPORATOR»(ref-480983-S09848612942012061900000) .
DISPLAY AND CONTROL UNIT OVERVIEW
- «DISPLAY AND CONTROL UNIT OVERVIEW, CLIMATIC THROUGH MAY 27, 2011 & ELECTRIC MANUAL FROM MAY 29, 2011»(ref-480983-S25720661542012061900000)
- «DISPLAY AND CONTROL UNIT OVERVIEW, CLIMATRONIC»(ref-480983-S23414942982012061900000)
DISPLAY AND CONTROL UNIT OVERVIEW, CLIMATIC THROUGH MAY 27, 2011 & ELECTRIC MANUAL FROM MAY 29, 2011
Note. An indicator lamp inside the controls indicates when the selected function is on. If the lamp in the AC button does not come after the button is pushed, there may be a fault in the control module. Call up the DTC memory with the Vehicle Diagnostic Tester. If the fault entry "A/C compressor first start not performed" is present, then is it necessary to perform a basic setting and an adaptation "A/C compressor first start" either in Guided Fault Finding or in Guided Functions
Scheme 35
- AC Button The A/C compressor is set to almost 0 delivery when the AC button is off.
- Rear Window Defogger Button Rear window defroster remains on for 4 to 20 minutes, depending on exterior temperature.
- Immediate Heating Button - E537- or Heated Windshield Depending on the equipment level
- Recirculating Air Mode Button
- Air Distribution Control
- Heated Front Passenger Seat Adjuster -E95- (optional) The seat heating as 3 settings. An LED indicates which setting is selected. If no LED is illuminated, the seat heater is switched off.
- Blower Speed Display
- Blower Speed Control To the left: decreases the blower speed To the right: increases the blower speed
- Temperature Setting Control To the left: lower the temperature To the right: increases the temperature
- Heated Driver Seat Adjuster -E94- (optional) The seat heating as 3 settings. An LED indicates which setting is selected. If no LED is illuminated, the seat heater is switched off.
DISPLAY AND CONTROL UNIT OVERVIEW, CLIMATRONIC
Note. An indicator lamp inside the controls indicates when the selected function is on. In addition to this, whenever a button or a control is selected, the function will briefly appear in the radio or radio/navigation system display. To change from °C and °F in the radio or radio/navigation system display, go to the main menu in the instrument cluster. Use the switch on the windshield wiper lever (or multifunction steering wheel) to call up the main menu. Select settings, units and temperature Perform a basic setting and an adaptation "A/C compressor first start" either in Guided Fault Finding or Guided Functions when a new Climatronic control module display -E87- and a Climatronic control module -J255- are installed. An indicator lamp inside the controls indicates when the selected function is on. In addition to this, whenever a button or a control is selected, the function will briefly appear in the radio or radio/navigation system display. If the lamp in the AC button does not come after the button is pushed, there may be a fault in the control module. Call up the DTC memory with the Vehicle Diagnostic Tester. If the fault entry "A/C compressor first start not performed" is present, then is it necessary to perform a basic setting and an adaptation "A/C compressor first start" either in Guided Fault Finding. To change from °C and °F in the radio or radio/navigation system display, go to the main menu in the instrument cluster. Use the switch on the windshield wiper lever (or multifunction steering wheel) to call up the main menu. Select settings, units and temperature. Pressing the button AUTO will reverse all settings which deviate from the automatic operation. Deviations from automatic operation, refer to the respective operating instructions. When the OFF button is activated, the Climatronic does not work. There is no heating or ventilation. When the OFF button is deactivated, the Climatronic works. When the AC button is on, the A/C compressor turns on. The heating and ventilation operation continues to be controlled electronically. If the AC button is off, the A/C compressor is set to almost 0 delivery. The heating and ventilation operation continues to be controlled electronically.
Scheme 36
- Windshield Defroster Button
- Button - Upper Air Distribution
- Button - Center Air Distribution
- Interior Temperature Sensor
- Button - Lower Air Distribution
- Recirculating Air Mode Or Automatic Recirculating Air Mode Button Press button for recirculating air function to prevent polluted air from entering interior. Repeatedly pressing the recirculating air mode button activates the automatic recirculating air mode
- Push Button For Rear Window Defroster
- Right Side Interior Temperature Control
- Heated Front Passenger Seat Adjuster -E95- (optional)
- AC Button When the light in the button is on, the air conditioner compressor is switched on.
- DUAL Button If the indicator light in the button comes on, different temperatures can be set for left and right. When the Dual button is pressed (the indicator lamp turns off), then the temperature setting for the driver seat will also apply to the front passenger seat.
- Immediate Heating Button -E537
- Blower Regulator
- A/C OFF Button Switching the Climatronic on and off
- AUTO Button By pressing the AUTO button, Climatronic maintains the selected vehicle interior temperature completely automatically. With this setting the vent air temperature, the blower speed and the air distribution are controlled automatically.
- Interior Temperature Knob
- Heated Driver Seat Adjuster -E94- (optional)
EVAPORATOR HOUSING OVERVIEW
- Evaporator Housing Lower Section Disassembling and assembling, refer to «EVAPORATOR HOUSING»(ref-480983-S33945069782012061900000) .
- Evaporator Check insulation, it must be completely present Removing and installing, refer to «EVAPORATOR»(ref-480983-S09848612942012061900000) .
- Clip
- Evaporator Housing Upper Section Disassembling and assembling, refer to «EVAPORATOR HOUSING»(ref-480983-S33945069782012061900000) .
- Screw
- Seal / Insulation Heat insulation for expansion valve Removing and installing, refer to «EVAPORATOR»(ref-480983-S09848612942012061900000) .
- Bracket Removing and installing, refer to «EVAPORATOR»(ref-480983-S09848612942012061900000) . - Remove the heater and A/C unit. Refer to «HEATER AND A/C UNIT»(ref-480983-S29765717942012061900000) . - Remove the air distribution housing/evaporator housing from the heater and A/C unit. Refer to «AIR DISTRIBUTION HOUSING»(ref-480983-S15305573312012061900000) .
Scheme 37
- Temperature Regulator Door Motor -V68- Checking: use the vehicle diagnostic tester Removing and installing, refer to «TEMPERATURE REGULATOR DOOR MOTOR - V68»(ref-480983-S24050137562012061900000) . Replacing: initiate the basic setting using the vehicle diagnostic tester.
- Bracket
- Screws It is necessary to remove the screws in order to separate the bracket from the air distribution and evaporator housing.
- Cover
- Recirculation Door Motor - V113- Checking: use the vehicle diagnostic tester Removing and installing, refer to «RECIRCULATION DOOR MOTOR -V113»(ref-480983-S15468194692012061900000) . Replacing: initiate the basic setting using the vehicle diagnostic tester.
- Air Intake Housing With recirculating air door Removing and installing, refer to «AIR INTAKE HOUSING»(ref-480983-S24941990842012061900000) .
- Evaporator Housing Upper Section Evaporator housing, disassembling and assembling, refer to «EVAPORATOR HOUSING»(ref-480983-S33945069782012061900000) .
- Evaporator Housing Lower Section Evaporator housing, disassembling and assembling, refer to «EVAPORATOR HOUSING»(ref-480983-S33945069782012061900000) .
- Evaporator Removing and installing, refer to «EVAPORATOR»(ref-480983-S09848612942012061900000) .
- Evaporator Temperature Sensor -G308- or Evaporator Vent Temperature Sensor -G263- Checking: use the vehicle diagnostic tester
- Connection For Glove Compartment Cooling Remove the glove compartment. Refer to «Removal and Installation»(ref-480922-S17763624962012061900000) . Installation position of glove compartment cooling connection, refer to «INSTALLATION POSITION OF GLOVE COMPARTMENT COOLING CONNECTION»(ref-480983-S01251480412012061900000)
- Cooling Hose For Glove Compartment Cooling Remove the glove compartment. Refer to «Removal and Installation»(ref-480922-S17763624962012061900000) .
- Fresh Air Blower Series Resistor With Fuse -N24- Removing and installing, refer to «FRESH AIR BLOWER SERIES RESISTOR WITH FUSE -N24»(ref-480983-S18603813872012061900000) .
- Fresh Air Blower -V2- Removing and installing, refer to «FRESH AIR BLOWER -V2-, MANUAL CONTROLS»(ref-480983-S10894148852012061900000) .
- Dust and Pollen Filter With activated charcoal filter Removing and installing, refer to «DUST AND POLLEN FILTER»(ref-480983-S17548627282012061900000) .
- Cover For dust and pollen filter
- Heater Core Removing and installing, refer to «HEATER CORE»(ref-480983-S07872089872012061900000) .
- Heater Core Trim
- Auxiliary Heater Heating Element -Z35- Only on vehicles with Diesel engine without auxiliary heater. Checking: use the vehicle diagnostic tester under Heating, Ventilation and Air Conditioning; OBD-Capable Systems; Auxiliary Heater; Electrical Components. Removing and installing, refer to «AUXILIARY HEATER HEATING ELEMENT -Z35»(ref-480983-S10538531082012061900000) .
- Air Distribution Housing Removing and installing, refer to «AIR DISTRIBUTION HOUSING»(ref-480983-S15305573312012061900000) .
- Air Distribution Door Motor -V428- With Air Distribution Door Motor Position Sensor -G645- Checking: use the vehicle diagnostic tester Removing and installing, refer to «AIR DISTRIBUTION DOOR MOTOR -V428»(ref-480983-S13126837302012061900000) Replacing: initiate the basic setting using the vehicle diagnostic tester.
Scheme 38
- Connection
- Valve
Scheme 39
- Temperature Regulator Door Motor -V68- Checking: use the vehicle diagnostic tester Removing and installing, refer to «TEMPERATURE REGULATOR DOOR MOTOR - V68»(ref-480983-S24050137562012061900000) . Replacing: initiate the basic setting using the vehicle diagnostic tester.
- Bracket
- Screws It is necessary to remove the screws in order to separate the bracket from the air distribution and evaporator housing.
- Cover
- Fresh Air/Recirculating Air/ Back Pressure Door Motor - V425- Checking: use the vehicle diagnostic tester Removing and installing, refer to «FRESH AIR/RECIRCULATING AIR/BACK PRESSURE DOOR MOTOR -V425»(ref-480983-S25437344292012061900000) .
- Air Intake Housing With recirculating air door
- Evaporator Housing Upper Section Evaporator housing, disassembling and assembling, refer to «EVAPORATOR HOUSING»(ref-480983-S33945069782012061900000) .
- Evaporator Housing Lower Section Evaporator housing, disassembling and assembling, refer to «EVAPORATOR HOUSING»(ref-480983-S33945069782012061900000) .
- Evaporator Removing and installing, refer to «EVAPORATOR»(ref-480983-S09848612942012061900000) .
- Evaporator Temperature Sensor -G308- or Evaporator Vent Temperature Sensor -G263- Checking: use the vehicle diagnostic tester Removing and installing, refer to «EVAPORATOR TEMPERATURE SENSOR -G308- OR EVAPORATOR VENT TEMPERATURE SENSOR -G263»(ref-480983-S37170977432012061900000) .
- Connection For Glove Compartment Cooling
- Cooling Hose For Glove Compartment Cooling Remove the glove compartment. Refer to «Removal and Installation»(ref-480922-S17763624962012061900000) .
- Fresh Air Blower Series Resistor With Fuse -N24- Removing and installing, refer to «FRESH AIR BLOWER SERIES RESISTOR WITH FUSE -N24»(ref-480983-S18603813872012061900000) .
- Fresh Air Blower -V2- Removing and installing, refer to «FRESH AIR BLOWER -V2-, MANUAL CONTROLS»(ref-480983-S10894148852012061900000) .
- Dust and Pollen Filter With activated charcoal filter Removing and installing, refer to «DUST AND POLLEN FILTER»(ref-480983-S17548627282012061900000) .
- Cover For dust and pollen filter
- Heater Core Removing and installing, refer to «HEATER CORE»(ref-480983-S07872089872012061900000) .
- Heater Core Trim
- Auxiliary Heater Heating Element -Z35- From 03 November 2006 Removing and installing, refer to «AUXILIARY HEATER HEATING ELEMENT -Z35»(ref-480983-S10538531082012061900000) .
- Air Distribution Housing Removing and installing, refer to «AIR DISTRIBUTION HOUSING»(ref-480983-S15305573312012061900000) .
- Footwell Outlet Temperature Sensor -G192
- Air Distribution Door Motor -V428- With Air Distribution Door Motor Position Sensor -G645- Checking: use the vehicle diagnostic tester Removing and installing, refer to «AIR DISTRIBUTION DOOR MOTOR -V428»(ref-480983-S13126837302012061900000) . Replacing: initiate the basic setting using the vehicle diagnostic tester.
Scheme 40
- Front Air Distribution Door Motor -V426- With Front Air Distribution Door Motor Position Sensor -G642- Checking: use the vehicle diagnostic tester Removing and installing, refer to «FRONT AIR DISTRIBUTION DOOR MOTOR -V426- AND POSITION SENSOR -G642»(ref-480983-S03964990272012061900000) . Replacing: initiate the basic setting using the vehicle diagnostic tester.
- Left Temperature Door Motor -V158- Checking: use the vehicle diagnostic tester Removing and installing, refer to «LEFT TEMPERATURE DOOR MOTOR -V158»(ref-480983-S08716574132012061900000) . Replacing: initiate basic setting using the vehicle diagnostic tester.
- Defroster Door Motor - V107- Checking: use the vehicle diagnostic tester Removing and installing, refer to «DEFROSTER DOOR MOTOR -V107»(ref-480983-S31560155662012061900000) . Replacing: initiate basic setting using the vehicle diagnostic tester.
- Bracket
- Screws It is necessary to remove the screws in order to separate the bracket from the air distribution and evaporator housing.
- Cover
- Fresh Air/Recirculating Air/Back Pressure Door Motor -V425- Checking: use the vehicle diagnostic tester Removing and installing, refer to «FRESH AIR/RECIRCULATING AIR/BACK PRESSURE DOOR MOTOR -V425»(ref-480983-S25437344292012061900000) . Replacing: initiate basic setting using the vehicle diagnostic tester.
- Air Intake Housing With recirculating air door With air flow door (Climatronic) Removing and installing, refer to «AIR INTAKE HOUSING»(ref-480983-S24941990842012061900000) .
- Evaporator Housing Upper Section Evaporator housing, disassembling and assembling, refer to «EVAPORATOR HOUSING»(ref-480983-S33945069782012061900000) .
- Evaporator Housing Lower Section Evaporator housing, disassembling and assembling, refer to «EVAPORATOR HOUSING»(ref-480983-S33945069782012061900000) .
- Evaporator Removing and installing, refer to «EVAPORATOR»(ref-480983-S09848612942012061900000) .
- Evaporator Temperature Sensor -G308- or Evaporator Vent Temperature Sensor -G263- Checking: use the vehicle diagnostic tester Removing and installing, refer to «EVAPORATOR TEMPERATURE SENSOR -G308- OR EVAPORATOR VENT TEMPERATURE SENSOR -G263»(ref-480983-S37170977432012061900000) .
- Connection For Glove Compartment Cooling Remove the glove compartment. Refer to «Removal and Installation»(ref-480922-S17763624962012061900000) .
- Cooling Hose For Glove Compartment Cooling Remove the glove compartment. Refer to «Removal and Installation»(ref-480922-S17763624962012061900000) . Installation position of glove compartment cooling connection; refer to «INSTALLATION POSITION OF GLOVE COMPARTMENT COOLING CONNECTION»(ref-480983-S18966672152012061900000) .
- Fresh Air Blower -V2- with Fresh Air Blower Control Module -J126- Checking: use the vehicle diagnostic tester Fresh Air Blower -V2-, removing and installing, refer to «FRESH AIR BLOWER -V2-, MANUAL CONTROLS»(ref-480983-S10894148852012061900000) . Fresh Air Blower Control Module -J126-, removing and installing, refer to «FRESH AIR BLOWER CONTROL MODULE -J126»(ref-480983-S40366038382012061900000) .
- Dust and Pollen Filter With activated charcoal filter Removing and installing, refer to «DUST AND POLLEN FILTER»(ref-480983-S17548627282012061900000) .
- Cover For dust and pollen filter
- Heater Core Removing and installing, refer to «HEATER CORE»(ref-480983-S07872089872012061900000) .
- Right Temperature Door Motor -V159- Checking: use the vehicle diagnostic tester Removing and installing, refer to «RIGHT TEMPERATURE DOOR MOTOR -V159»(ref-480983-S05713413972012061900000) . Replacing: initiate basic setting using the vehicle diagnostic tester.
- Heater Core Trim
- Auxiliary Heater Heating Element -Z35- Only installed on vehicles with a diesel engine. Checking: using the vehicle diagnostic tester under Heating, Ventilation and Air Conditioning; OBD Capable Systems; Auxiliary Heater; Electrical Components. Removing and installing, refer to «AUXILIARY HEATER HEATING ELEMENT -Z35»(ref-480983-S10538531082012061900000) .
- Air Distribution Housing Removing and installing, refer to «AIR DISTRIBUTION HOUSING»(ref-480983-S15305573312012061900000) .
PASSENGER COMPARTMENT COMPONENT LOCATION OVERVIEW, CLIMATRONIC
Note. Disconnect the battery before removing any components marked with **. Refer to [For transmission(s) 0A4, 02E, 09G, 02Q] [For engine(s) CBTA, CJAA, CBUA, CCTA, CBFA] Removal and Installation . A data plate indicates the refrigerant used and capacity. Note the following on a vehicle with a Start/Stop System. Refer to START/STOP SYSTEM .
Scheme 41
- Dash Panel ** Removing and installing, refer to «Removal and Installation»(ref-480971-S40701407512012061900000) .
- Sunlight Photo Sensor -G107- or Sunlight Photo Sensor 2 -G134- Checking: Vehicle diagnosis, testing and information system VAS 5051B or newer model. The sunlight photo sensor controls the temperature flap and the fresh air blower based on the intensity of the light. Emergency running in the event of failure: The Climatronic control module -J255- utilizes a fixed value. Removing and installing, refer to «SUNLIGHT PHOTO SENSORS»(ref-480983-S22250101272012061900000) .
- Center Vents Removing and installing «CENTER VENT»(ref-480983-S22811253722012061900000) .
- Right Side Vent
- Air Outlet Removing and installing, refer to «VENTS»(ref-480948-S27095197992012061900000) .
- Right Vent Temperature Sensor -G151- Checking: VAS 5051B or newer model. Removing and installing, refer to «RIGHT VENT TEMPERATURE SENSOR»(ref-480983-S35685761862012061900000) .
- Climatronic Control Module -J255- The Climatronic Control Module -J255- and the A/C Control Head -E87- are one component that cannot be disassembled. Checking: VAS 5051B or newer model. Removing and installing, refer to «DISPLAY AND CONTROL UNIT, CLIMATRONIC»(ref-480983-S28535528752012061900000) . Replacing: perform a basic setting and an adaptation A/C compressor first start either in Guided Fault Finding or in Guided Functions using the VAS 5051B (or succeeding model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Fresh Air/Recirculating Air/Back Pressure Door Motor -V425- Checking: VAS 5051B or newer model. Removing and installing, refer to «FRESH AIR/RECIRCULATING AIR/BACK PRESSURE DOOR MOTOR -V425»(ref-480983-S25437344292012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Front Passenger Side Footwell Vent Removing and installing, refer to «FRONT PASSENGER SIDE FOOTWELL VENTS»(ref-480948-S07094568522012061900000) .
- Fresh Air Blower -V2- with Fresh Air Blower Control Module -J126- Checking: VAS 5051B or newer model. Fresh air blower -V2-, removing and installing, refer to «FRESH AIR BLOWER -V2»(ref-480983-S14986451992012061900000) . Fresh air blower control module J126, removing and installing, refer to «FRESH AIR BLOWER CONTROL MODULE -J126»(ref-480983-S40366038382012061900000) .
- Connector
- Heating Unit Partition
- Connection For center console air guide. To remove, center console must be removed. Refer to «Removal and Installation»(ref-480922-S17763624962012061900000) .
- Dust and Pollen Filter With activated charcoal filter. Removing and installing, refer to «DUST AND POLLEN FILTER»(ref-480983-S17548627282012061900000) .
- Rear Channel for Right Footwell Removing and installing, refer to «REAR CHANNEL, FOOTWELL»(ref-480983-S34873756862012061900000) .
- Rear Channel Footwell Removing and installing, refer to «REAR CHANNEL, FOOTWELL»(ref-480983-S34873756862012061900000) .
- Evaporator Temperature Sensor -G308- or Evaporator Vent Temperature Sensor -G263- Checking: VAS 5051B or newer model. NOTE: One or both of the component designations will appear, depending on software. The tasks are the same. Removing and installing, refer to «EVAPORATOR TEMPERATURE SENSOR -G308- OR EVAPORATOR VENT TEMPERATURE SENSOR -G263»(ref-480983-S37170977432012061900000) .
- Right Temperature Door Motor -V159- Checking: VAS 5051B or newer model. Removing and installing, refer to «RIGHT TEMPERATURE DOOR MOTOR -V159»(ref-480983-S05713413972012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Auxiliary Air Heater Heating Element -Z35- ** Checking, refer to «AUXILIARY AIR HEATER HEATING ELEMENT - Z35-, CHECKING»(ref-480983-S04727125552012061900000) . Removing and installing, refer to «AUXILIARY HEATER HEATING ELEMENT -Z35»(ref-480983-S10538531082012061900000) .
- Heat Exchanger Removing and installing, refer to «HEAT EXCHANGER»(ref-480948-S24070572172012061900000) .
- Front Air Distribution Flap Motor -V426- with Front Air Distribution Flap Motor Position Sensor -G642- Checking: VAS 5051B or newer model. Removing and installing, refer to «FRONT AIR DISTRIBUTION DOOR MOTOR WITH AIR DISTRIBUTION DOOR MOTOR POSITION SENSOR»(ref-480983-S03964990272012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Driver Side Footwell Vent Removing and installing, refer to «DRIVER SIDE FOOTWELL VENT»(ref-480983-S14599476512012061900000) .
- Left Temperature Door Motor -V158- Checking: Vehicle diagnosis, testing and information system VAS 5051B or newer model. Removing and installing, refer to «LEFT TEMPERATURE FLAP MOTOR»(ref-480983-S08716574132012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Footwell Outlet Temperature Sensor -G261- Checking: VAS 5051B or newer model. Removing, refer to «FOOTWELL OUTLET TEMPERATURE SENSOR»(ref-480983-S32475514282012061900000) .
- Defroster Door Motor -V107- Checking: VAS 5051B or newer model. Removing and installing, refer to «DEFROSTER DOOR MOTOR -V107»(ref-480983-S31560155662012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Heating and A/C Unit Removing and installing, refer to «HEATING AND A/C UNIT»(ref-480983-S29765717942012061900000) . Disassembling and assembling, refer to «HEATER AND A/C UNIT OVERVIEW, CLIMATRONIC»(ref-480983-S26676198462012061900000) .
- Right Footwell Vent Temperature Sensor -G262- Checking: VAS 5051B or newer model. Removing, refer to «RIGHT FOOTWELL VENT TEMPERATURE SENSOR»(ref-480983-S31802762032012061900000) .
- Side Vent
- Outlet Temperature Sensor -G150- Checking: VAS 5051B or newer model. Removing and installing, refer to «LEFT VENT TEMPERATURE SENSOR»(ref-480983-S22306144882012061900000) .
Scheme 42
Note. Disconnect the battery before removing any components marked with **. Refer to [For transmission(s) 0A4, 02E, 09G, 02Q] [For engine(s) CBTA, CJAA, CBUA, CCTA, CBFA] Removal and Installation . A data plate on the lock carrier indicates the refrigerant used and capacity. If the lamp in the AC button does not come after the button is pushed, there may be a fault in the control module. Check the DTC memory with the Vehicle Diagnosis, Testing and Information System VAS 5051B (or succeeding model). If the fault entry A/C compressor first start not performed is present, then is it necessary to perform a basic setting and an adaptation A/C compressor first start either in Guided Fault Finding or in Guided Functions. Perform an adaptation A/C compressor first start either in Guided Fault Finding or in Guided Functions when installing a new A/C control module -J301-. Note the following on a vehicle with a Start/Stop System. Refer to START/STOP SYSTEM
- Dash Panel **
- Center Vents Removing and installing, refer to «CENTER VENT»(ref-480983-S22811253722012061900000) .
- Right Side Vent
- Air Outlet Removing and installing, refer to «VENTS»(ref-480948-S27095197992012061900000) .
- Climatic Heating and A/C Controls with A/C Control Module -J301- With fresh air/recirculating door switch -E159-. Also with immediate heating button -E537- in vehicles with an auxiliary heater. With rear window defogger switch -E230-. On vehicles with heated seals also with heated driver seat adjuster -E94- and heated front passenger seat adjuster -E95-. Removing and installing, refer to «CLIMATIC WITH A/C CONTROL MODULE CONTROLS»(ref-480983-S39724714882012061900000) . Replacing: perform a basic setting and an adaptation A/C compressor first start either in Guided Fault Finding or in Guided Functions using the VAS 5051B (or succeeding model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Recirculation Door Motor -V113- Checking: VAS 5051B or newer model. Removing and installing, refer to «RECIRCULATION DOOR MOTOR -V113»(ref-480983-S15468194692012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Front Passenger Side Footwell Vent Removing and installing, refer to «FRONT PASSENGER SIDE FOOTWELL VENTS»(ref-480948-S07094568522012061900000) .
- Fresh Air Blower -V2- Removing and installing, refer to «FRESH AIR BLOWER -V2»(ref-480983-S14986451992012061900000) .
- Fresh Air Blower Series Resistor With Fuse -N24- Removing and installing, refer to «FRESH AIR BLOWER SERIES RESISTOR WITH FUSE -N24»(ref-480983-S18603813872012061900000) .
- Heating Unit Partition
- Evaporator Temperature Sensor -G308- or Evaporator Vent Temperature Sensor -G263- Checking: VAS 5051B or newer model. NOTE: One or both of the component designations will appear, depending on software. The tasks are the same. Removing and installing, refer to «EVAPORATOR TEMPERATURE SENSOR -G308- OR EVAPORATOR VENT TEMPERATURE SENSOR -G263»(ref-480983-S37170977432012061900000) .
- Connection For center console air guide. To remove, center console must be removed. Refer to «Removal and Installation»(ref-480922-S17763624962012061900000) .
- Dust and Pollen Filter With activated charcoal filter. Removing and installing, refer to «DUST AND POLLEN FILTER»(ref-480983-S17548627282012061900000) .
- Rear Channel Footwell Removing and installing, refer to «REAR CHANNEL, FOOTWELL»(ref-480983-S34873756862012061900000) .
- Rear Channel Footwell Removing and installing, refer to «REAR CHANNEL, FOOTWELL»(ref-480983-S34873756862012061900000) .
- Screw Quantity: 4
- Auxiliary Air Heater Heating Element -Z35- ** Checking, refer to «AUXILIARY AIR HEATER HEATING ELEMENT - Z35-, CHECKING»(ref-480983-S04727125552012061900000) . Removing and installing, refer to «AUXILIARY HEATER HEATING ELEMENT -Z35»(ref-480983-S10538531082012061900000) .
- Heater Core Removing and installing, refer to «HEATER CORE»(ref-480983-S07872089872012061900000) .
- Driver Side Footwell Vent Removing and installing, refer to «DRIVER SIDE FOOTWELL VENT»(ref-480983-S14599476512012061900000) .
- Temperature Regulator Door Motor -V68- Checking: VAS 5051B or newer model. Removing and installing, refer to «TEMPERATURE REGULATOR DOOR MOTOR - V68»(ref-480983-S24050137562012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Air Distribution Flap Motor -V428- with Air Distribution Flap Motor Position Sensor -G645- Checking: VAS 5051B or newer model. Removing and installing, refer to «FRONT AIR DISTRIBUTION DOOR MOTOR WITH AIR DISTRIBUTION DOOR MOTOR POSITION SENSOR»(ref-480983-S03964990272012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Footwell Outlet Temperature Sensor -G192- Removing and installing, refer to «FOOTWELL OUTLET TEMPERATURE SENSOR»(ref-480983-S27283414082012061900000) .
- Heating and A/C Unit Removing and installing, refer to «HEATING AND A/C UNIT»(ref-480983-S29765717942012061900000) . Disassembling and assembling, refer to «HEATER AND A/C UNIT OVERVIEW, CLIMATIC»(ref-480983-S21181272322012061900000) .
- Side Vent
- Center Outlet Temperature Sensor -G191- Removing and installing, refer to «CENTER OUTLET TEMPERATURE SENSOR»(ref-480983-S25293945302012061900000) .
REFRIGERANT CIRCUIT SYSTEM OVERVIEW
Special tools and workshop equipment required
- Torque Wrench -V.A.G 1331
- Hose Clamps up to 40 mm -3093
- Drip tray for workshop hoist -VAS6208
- A/C service station -ROB 134APF- or succeeding model.
- When working on the refrigerant circuit, note the information, refer to «REFRIGERANT CIRCUIT, SPECIALIZED REPAIRS»(ref-480983-S33958756372012061900000) .
- Reservoir With Dryer Or Dryer Bag Condenser manufactured by Showa: reservoir with dryer, removing and installing, refer to «FLUID RESERVOIR»(ref-480983-S34624433632012061900000) . Condenser manufactured by Modine: dryer bag, removing and installing, refer to «DRYER CARTRIDGE»(ref-480983-S35245455892012061900000) .
- A/C Compressor Delphi designation: 6CVC 140 Sanden designation: PXE16 Denso designation: 6SEU14C; 7SEU17C Removing and installing, refer to «A/C COMPRESSOR»(ref-480983-S15035039222012061900000) .
- Condenser Removing and installing, refer to «CONDENSER»(ref-480983-S19036233182012061900000) .
- High Pressure Sensor - G65- Removing and installing, for Gas engine refer to «HIGH PRESSURE SENSOR -G65-GASOLINE»(ref-480983-S00500704802012061900000) or «HIGH PRESSURE SENSOR -G65- COMMON RAIL»(ref-480983-S39130057442012061900000) for diesel.
- Nuts 6 Nm
- Bracket
- Evacuating and Charging Valve High pressure side Environmentally hazardous draining of refrigerant is an offense punishable by law. Removing and installing, refer to «EVACUATING AND CHARGING VALVE, LOW AND HIGH PRESSURE SIDES»(ref-480983-S20416075202012061900000) . Capacities, refer to «CAPACITIES»(ref-480983-S19303528732012061900000) .
- Screw 3.5 Nm
- Bracket
- Evacuating and Charging Valve Low pressure side Environmentally hazardous draining of refrigerant is an offense punishable by law. Removing and installing, refer to «EVACUATING AND CHARGING VALVE, LOW AND HIGH PRESSURE SIDES»(ref-480983-S20416075202012061900000) . Capacities, refer to «CAPACITIES»(ref-480983-S19303528732012061900000)
- Expansion Valve Function and removal and installation, refer to «EXPANSION VALVE»(ref-480983-S18882537642012061900000) .
- Bracket
- Nut 20 Nm
- Bracket
- Screw 3.5 Nm
| WARNING | Danger due to refrigerant coming out under pressure. Danger of frost bite to skin and other parts of the body. Extract the refrigerant and immediately open the refrigerant circuit after that. If the refrigerant was extracted more than 10 minutes in the past and the refrigerant circuit was not opened, extract the refrigerant again. Pressure in the refrigerant circuit is caused by evaporation. |
Note. Refrigerant must be extracted before hand using ROB 134 APF. The previously used service stations can still be used. To prevent the entry of dampness all components of the refrigerant circuit which have been opened must be sealed with suitable plugs. The color coding of refrigerant circuit O-rings with R134a has been discontinued. Colored and black O-rings are used. Under certain conditions, the reservoir and the dryer/dryer bag does not need to be replaced each time the refrigerant circuit is opened. Refer to NOT REPLACING RESERVOIR/FLUID RESERVOIR OR DRYER BAG/CARTRIDGE, CONDITIONS . All safety precautions regarding performing repairs on vehicles with air conditioning and working with refrigerant. Refer to A/C SYSTEM AND REFRIGERANT R134A, SAFETY PRECAUTIONS . Information on tools for repairs in vehicles with climate control system can be found in SPECIAL TOOLS When filling and emptying with coolant, the heater and A/C unit refrigerant cut-off valve -N541- and the high voltage battery heater core refrigerant cut-off valve -N542- must be open. Use a voltage of 12 V for the shut-off valves when filling and emptying with coolant.
Scheme 43
- Coolant Pump In Front Of Power Electronics -V508- Removing and installing, refer to «COOLANT PUMP IN FRONT OF ELECTRIC DRIVE POWER AND CONTROL ELECTRONICS -V508»(ref-480983-S25138159882012061900000)
- Temperature Sensor Behind Electric Drive Power and Control Electronics -G789- Removing and installing, Refer To «TEMPERATURE SENSOR AFTER ELECTRIC DRIVE POWER AND CONTROL ELECTRONICS -G789»(ref-480983-S27263512662012061900000) .
- Temperature Sensor Behind Electro-Drive Drive Motor -G788- Removing and installing, refer to «TEMPERATURE SENSOR AFTER ELECTRO-DRIVE DRIVE MOTOR -G788»(ref-480983-S39337320652012061900000) .
- Heater Coolant Shut-Off Valve -N279- Removing and installing, refer to «HEATER COOLANT SHUT-OFF VALVE -N279»(ref-480983-S18787777422012061900000) .
- Electric A/C Compressor - V470- Removing and installing, refer to «A/C COMPRESSOR, GOLF BLUE-E-MOTION»(ref-480983-S12383233652012061900000) .
Scheme 44
- Temperature Sensor Behind Heater Core For The High Voltage Battery -G786- Removing and installing, refer «TEMPERATURE SENSOR AFTER HIGH VOLTAGE BATTERY HEAT EXCHANGER -G786»(ref-480983-S32547285932012061900000) .
- Temperature Sensor Behind High Voltage Heater (PTC) -G787- Removing and installing, refer to «TEMPERATURE SENSOR AFTER HEAT EXCHANGER -G787»(ref-480983-S09658358802012061900000) .
- Manual Bleed Valve For The Coolant Circuit
- Coolant Shut-Off Valve For The High Voltage Battery - N540- Removing and installing, refer to «HIGH VOLTAGE BATTERY COOLANT SHUT-OFF VALVE -N540»(ref-480983-S25317819492012061900000) .
- Temperature Sensor For The High Voltage Heater (PTC) -G785- Removing and installing, refer to «TEMPERATURE SENSOR IN FRONT OF HIGH VOLTAGE HEATER (PTC) -G785»(ref-480983-S31479592392012061900000) .
- Coolant Pump In Front Of The High Voltage Heater (PTC) -V509- Removing and installing, refer to «COOLANT PUMP IN FRONT OF HIGH VOLTAGE HEATER (PTC) -V509»(ref-480983-S24043063502012061900000) .
- Electric A/C Compressor -V470- Removing and installing, refer to «A/C COMPRESSOR, GOLF BLUE-E-MOTION»(ref-480983-S12383233652012061900000) .
- High Voltage Heater (PTC) -Z115- Removing and installing, refer to «HIGH VOLTAGE HEATER (PTC) -Z115»(ref-480983-S13750762772012061900000) .
- Refrigerant Cut-Off Valve For the Heater and A/C Unit -N541- Removing and installing, refer to «HEATER AND A/C UNIT REFRIGERANT CUT-OFF VALVE -N541»(ref-480983-S16876179462012061900000) .
- High Voltage Battery Heater Core Refrigerant Cut-Off Valve -N542- Removing and installing, refer to «HIGH VOLTAGE BATTERY HEATER CORE REFRIGERANT CUT-OFF VALVE -N542»(ref-480983-S42814830172012061900000) .
- High Voltage Battery Heat Exchanger -VX63-- Removing and installing, refer to «HIGH VOLTAGE BATTERY HEAT EXCHANGER - VX63»(ref-480983-S26685294632012061900000) .
REFRIGERANT CIRCUIT SYSTEM OVERVIEW, GOLF BLUE-E-MOTION, FRONT
When working on the refrigerant circuit, note the information, refer to REFRIGERANT CIRCUIT, SPECIALIZED REPAIRS .
- Coolant Pump In Front Of Power Electronics -V508- Removing and installing, refer to «COOLANT PUMP IN FRONT OF ELECTRIC DRIVE POWER AND CONTROL ELECTRONICS -V508»(ref-480983-S25138159882012061900000) .
- Temperature Sensor Behind Electric Drive Power and Control Electronics -G789- Removing and installing, Refer To «TEMPERATURE SENSOR AFTER ELECTRIC DRIVE POWER AND CONTROL ELECTRONICS -G789»(ref-480983-S27263512662012061900000) .
- Temperature Sensor Behind Electro-Drive Drive Motor -G788- Removing and installing, refer to «TEMPERATURE SENSOR AFTER ELECTRO-DRIVE DRIVE MOTOR -G788»(ref-480983-S39337320652012061900000) .
- Heater Coolant Shut-Off Valve -N279- Removing and installing, refer to «HEATER COOLANT SHUT-OFF VALVE -N279»(ref-480983-S18787777422012061900000) .
- Electric A/C Compressor - V470- Removing and installing, refer to «A/C COMPRESSOR, GOLF BLUE-E-MOTION»(ref-480983-S12383233652012061900000) .
REFRIGERANT CIRCUIT SYSTEM OVERVIEW, GOLF BLUE-E-MOTION, REAR
- Temperature Sensor Behind High Voltage Heater (PTC) -G787- Removing and installing, refer to «TEMPERATURE SENSOR AFTER HEAT EXCHANGER -G787»(ref-480983-S09658358802012061900000) .
- Temperature Sensor Behind Heat Exchanger For The High Voltage Battery -G786- Removing and installing, refer to «TEMPERATURE SENSOR AFTER HIGH VOLTAGE BATTERY HEAT EXCHANGER -G786»(ref-480983-S32547285932012061900000) .
- Manual Bleed Valve For The Coolant Circuit
- Coolant Shut-Off Valve For The High Voltage Battery - N540- Removing and installing, refer to «HIGH VOLTAGE BATTERY COOLANT SHUT-OFF VALVE -N540»(ref-480983-S25317819492012061900000) .
- Temperature Sensor For The High Voltage Heater (PTC) -G785- Removing and installing, refer to «TEMPERATURE SENSOR IN FRONT OF HIGH VOLTAGE HEATER (PTC) -G785»(ref-480983-S31479592392012061900000) .
- Coolant Pump In Front Of The High Voltage Heater (PTC) -V509- Removing and installing, refer to «COOLANT PUMP IN FRONT OF HIGH VOLTAGE HEATER (PTC) -V509»(ref-480983-S24043063502012061900000) .
- Electric A/C Compressor -V470- Removing and installing, refer to «A/C COMPRESSOR, GOLF BLUE-E-MOTION»(ref-480983-S12383233652012061900000) .
- High Voltage Heater (PTC) -Z115- Removing and installing, refer to «HIGH VOLTAGE HEATER (PTC) -Z115»(ref-480983-S13750762772012061900000) .
- Refrigerant Cut-Off Valve For the Heater and A/C Unit -N541- Removing and installing, refer to «HEATER AND A/C UNIT REFRIGERANT CUT-OFF VALVE -N541»(ref-480983-S16876179462012061900000) .
- Heat Exchanger For The High Voltage Battery -VX63- Removing and installing, refer to «HIGH VOLTAGE BATTERY HEAT EXCHANGER - VX63»(ref-480983-S26685294632012061900000) .
- Refrigerant Cut-Off Valve For The Heat Exchanger High Voltage Battery -N542- Removing and installing, refer to «HIGH VOLTAGE BATTERY HEATER CORE REFRIGERANT CUT-OFF VALVE -N542»(ref-480983-S42814830172012061900000) .
A/C SYSTEM WITH MANUAL CONTROLS MOTORS OVERVIEW
Note. Note the following on a vehicle with a Start/Stop System. Refer to START/STOP SYSTEM .
- Temperature Regulator Door Motor -V68- Checking with Vehicle diagnosis, testing and information system VAS 5051B or newer model. Removing and installing, refer to «TEMPERATURE REGULATOR DOOR MOTOR - V68»(ref-480983-S24050137562012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B. Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Air Distribution Flap Motor -V428- with Air Distribution Flap Motor Position Sensor -G645- Checking with VAS 5051B or newer model. Removing and installing, refer to «FRONT AIR DISTRIBUTION DOOR MOTOR WITH AIR DISTRIBUTION DOOR MOTOR POSITION SENSOR»(ref-480983-S03964990272012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B. Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Recirculation Door Motor -V113- Checking with VAS 5051B or newer model. Removing and installing, refer to «RECIRCULATION DOOR MOTOR -V113»(ref-480983-S15468194692012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B. Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
HEATER AND A/C CONTROLS FUNCTIONALITY OVERVIEW, CLIMATIC
Note. An indicator lamp inside the controls indicates when the selected function is on. If the lamp in the AC button does not come after the button is pushed, there may be a fault in the control module. Check the DTC memory with the Vehicle Diagnosis, Testing and Information System VAS 5051B (or succeeding model). If the fault entry A/C compressor first start not performed is present, then is it necessary to perform a basic setting and an adaptation A/C compressor first start either in Guided Fault Finding or in Guided Functions. Note the following on a vehicle with a Start/Stop System. Refer to START/STOP SYSTEM .
Scheme 45
- Push Button AC Press the AC button to switch air conditioning on and off. When the light in the button is on, the air conditioner compressor is switched on.
- Push Button for Rear Window Defroster
- Recirculating Air Mode Button Press button for recirculating air function to prevent polluted air from entering interior.
- Air Distribution Rotary Knob
- Interior Temperature Sensor
- Blower Speed Rotary Knob
- Interior Temperature Knob
A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, MOTOR OVERVIEW
Note. Note the following on a vehicle with a Start/Stop System. Refer to START/STOP SYSTEM .
- Left Temperature Door Motor -V158- Checking: Vehicle diagnosis, testing and information system VAS 5051B or newer model. Removing and installing, refer to «LEFT TEMPERATURE FLAP MOTOR»(ref-480983-S08716574132012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Defroster Door Motor -V107- Checking: VAS 5051B or newer model. Removing and installing, refer to «DEFROSTER DOOR MOTOR -V107»(ref-480983-S31560155662012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Front air distribution flap motor -V426- with front air distribution flap motor position sensor -G642- Checking: VAS 5051B or newer model. Removing and installing, refer to «FRONT AIR DISTRIBUTION DOOR MOTOR WITH AIR DISTRIBUTION DOOR MOTOR POSITION SENSOR»(ref-480983-S03964990272012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Fresh air/recirculating air/back pressure door motor -V425- Checking: VAS 5051B or newer model. Removing and installing, refer to «FRESH AIR/RECIRCULATING AIR/BACK PRESSURE DOOR MOTOR -V425»(ref-480983-S25437344292012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .
- Right Temperature Door Motor -V159- Checking: VAS 5051B or newer model. Removing and installing, refer to «RIGHT TEMPERATURE DOOR MOTOR -V159»(ref-480983-S05713413972012061900000) . Replacing: Initiate the Basic Setting function with the VAS 5051B (or newer model). Refer to «A/C SYSTEM WITH AUTOMATIC CONTROL, CLIMATRONIC, CHECKING AND ADJUSTING COMPONENTS»(ref-480983-S10073540412012061900000) .