MONITOR STRATEGY
| Related DTCs | P0A92 (INF 261): Magnetic force deterioration / same phase short circuit |
| Required sensors / components | MG1, inverter, generator resolver |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
TYPICAL ENABLING CONDITIONS
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
TYPICAL MALFUNCTION THRESHOLDS
| TMC's intellectual property | |
COMPONENT OPERATING RANGE
| Power management control ECU | DTC P0A92 (INF 261) is not detected |
Scheme 272
Scheme 272: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- Drive the vehicle until the cumulative traveling time using the engine is a few minutes. (It is not required to keep driving using the engine.) [A]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [B]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output and want to confirm permanent DTC, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
PROCEDURE
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0A92-261 is output or P0A92-261 and DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range/Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range/Performance P0A4D-255 Generator Position Sensor Circuit Low P0A51-174 Drive Motor "A" Current Sensor Circuit P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-266, 267, 306, 586 Drive Motor "A" Inverter Performance P0A7A-203, 344 Generator Inverter Performance P0A90-509 Drive Motor "A" Performance P0A92-521 Hybrid Generator Performance P0A94-585, 587, 589, 590 DC / DC Converter Performance P0AA6 (all INF codes)*1 Hybrid Battery Voltage System Isolation Fault P0C76-523 Hybrid Battery System Discharge Time Too Long P3004-132 High Voltage Power Resource HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A92-261 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output. Turn the ignition switch off. B --> See step 11 A: Go to next step
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Any of the following DTCs are also output. A Only P0A92-261 is output or P0A92-261 and DTCs other than the ones in the table below are also output. B DTC No. Relevant Diagnosis P0A90-251 Drive Motor "A" Performance HINT: When the DTCs listed in the table above are also output, there may be a short between the HSDN (MG shut down signal) circuit and power circuit. Turn the ignition switch off. B --> See step 4 A: Go to next step
- CHECK POWER MANAGEMENT CONTROL ECU. Refer to «PROCEDURE - Step 3»(ref-651315-S10164370522014081900000) NG --> See step 9 OK: Go to next step
- SIMULATION TEST Turn the ignition switch to ON (READY). Clear the DTCs. Drive the vehicle until the cumulative traveling time using the engine is a few minutes. (It is not required to keep driving using the engine.) Connect the Techstream to the DLC3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A92-261 is output or no DTC is output. A P0A7A-344 or P0A92-521 is output. B Turn the ignition switch off. B --> See step 11 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 9»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 26»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK MOTOR CABLE (FOR MG1). Refer to «PROCEDURE - Step 27»(ref-651327-S22257774132014081900000) NG --> See step 13 OK --> See step 12
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY). Refer to «PROCEDURE - Step 4»(ref-651315-S10164370522014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY. Refer to «PROCEDURE - Step 5»(ref-651315-S10164370522014081900000) NG --> See step 15 OK --> See step 14
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S20687194202014081900000)
- REPLACE MOTOR CABLE. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
| Related DTCs | P0A92 (INF 521): Generator system malfunction (No generator torque) |
| Required sensors / components | MG1, inverter, generator resolver |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A92 (INF 521) is not detected |
Scheme 273
Scheme 273: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the vehicle stopped and shift lever in P, depress the accelerator pedal and start the engine. Release the accelerator pedal immediately. (Start and stop the engine several times.) [A]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [B]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output and want to confirm permanent DTC, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0A92-521 is output or P0A92-521 and DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range/Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range/Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-266, 267, 279, 287, 503, 504, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-203, 325, 517, 518, 809, 810, 811 Generator Inverter Performance P0A94-547, 548, 549, 554, 555, 556, 585, 587, 589, 590 DC / DC Converter Performance P0AA6 (all INF codes)*1 Hybrid Battery Voltage System Isolation Fault P0C76-523 Hybrid Battery System Discharge Time Too Long P3004-132 High Voltage Power Resource HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A92-521 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output. Turn the ignition switch off. B --> See step 12 A: Go to next step
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Any of the following DTCs are also output. A Only P0A92-521 is output or P0A92-521 and DTCs other than the ones in the table below are also output. B DTC No. Relevant Diagnosis P0A78-306 Drive Motor "A" Inverter Performance P0A90-251, 509 Drive Motor "A" Performance HINT: When the DTCs listed in the table above are also output, there may be a short between the HSDN (MG shut down signal) circuit and power circuit. Turn the ignition switch off. B --> See step 4 A: Go to next step
- CHECK POWER MANAGEMENT CONTROL ECU. Refer to «PROCEDURE - Step 3»(ref-651315-S10164370522014081900000) NG --> See step 9 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 9»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MG1). Refer to «PROCEDURE - Step 11»(ref-651327-S22257774132014081900000) NG --> See step 7 OK --> See step 11
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 26»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK MOTOR CABLE (FOR MG1). Refer to «PROCEDURE - Step 27»(ref-651327-S22257774132014081900000) NG --> See step 14 OK --> See step 13
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY). Refer to «PROCEDURE - Step 4»(ref-651315-S10164370522014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY. Refer to «PROCEDURE - Step 5»(ref-651315-S10164370522014081900000) NG --> See step 11 OK --> See step 15
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S20687194202014081900000)
- REPLACE MOTOR CABLE. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
| Related DTCs | P0A93 (INF 346): HV cooling system malfunction |
| Required sensors / components | Inverter water pump assembly |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A93 (INF 346) is not detected |
Scheme 274
Scheme 274: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON and turn the Techstream on.
- Turn the ignition switch to ON (READY). [A]
- Perform a road test according to the freeze frame data "Vehicle Spd" for approximately 15 minutes. During the road test, check Data List items "Inverter Coolant Water Temperature", "Inverter Temp-(MG2)", "Inverter Temp- (MG1)", "DC/DC Cnv Temp (Upper)", " DC/DC Cnv Temp (Lower)" and "Engine Coolant Temp" to prevent them from overheating. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK VEHICLE CONDITION Make sure that the front side of the radiator grille is not blocked with anything. Ask the customer if the front side of the radiator grille was blocked with anything. Result Result Proceed to Not blocked. A Is/was blocked. B HINT: If the radiator grille is blocked, the inverter coolant temperature will increase and this DTC may be stored. B --> IF EQUIPPED, EXPLAIN TO CUSTOMER THAT OPTIONAL COMPONENTS WILL BE REMOVED A: Go to next step
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0A93-346 is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A02-719 Motor Electronics Coolant Temperature Sensor Circuit Low P0A03-720 Motor Electronics Coolant Temperature Sensor Circuit High P0C73-776 Motor Electronics Coolant Pump "A" Control Performance P314A-828 Inverter Coolant Pump Speed Signal HINT: P0A93-346 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 12 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK QUANTITY OF HV COOLANT. Refer to «PROCEDURE - Step 3»(ref-651326-S26065712322014081900000) B --> ADD HV COOLANT C --> INSPECT FOR HV COOLANT LEAK AND ADD HV COOLANT A: Go to next step
- CHECK COOLANT HOSE. Refer to «PROCEDURE - Step 4»(ref-651326-S26065712322014081900000) NG --> CORRECT THE PROBLEM OK: Go to next step
- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE ELECTRIC COOLING FAN). Refer to «PROCEDURE - Step 5»(ref-651326-S26065712322014081900000) NG --> See step 13 OK: Go to next step
- READ VALUE USING TECHSTREAM (DATA LIST) Turn the ignition switch off and leave the vehicle for at least 1 hour. Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Data List / Inverter Coolant Water Temperature, Inverter Temp (MG2), Cnv Tmp (Upper), Cnv Temp (Lower), Inverter Temp (MG1). Read the Data List. Result Result Proceed to Other than below. A "Inverter Coolant Water Temperature" value is higher than the displayed temperature of any other Data List item by 20°C (36°F) or more. B NOTE: The lower limit temperature that can be displayed for "Inverter Temp (MG1)", "Inverter Temp (MG2)", "Cnv Tmp (Upper)" and "Cnv Temp (Lower)" is 15°C (59°F). The lower limit temperature for "Inverter Coolant Water Temperature" is -40°C (-40°F). The "Inverter Coolant Water Temperature" value displayed on the Techstream may be lower than the others, but this is not a malfunction. Turn the ignition switch off. B --> See step 11 A: Go to next step
- CHECK HV COOLANT (CHECK FOR CONDITIONS THAT MAY HAVE CAUSED FREEZING). Refer to «PROCEDURE - Step 6»(ref-651326-S26065712322014081900000) B --> See step 10 A: Go to next step
- REPLACE HV COOLANT. Refer to «PROCEDURE - Step 7»(ref-651326-S26065712322014081900000) NEXT --> COMPLETED
- REPLACE INVERTER WATER PUMP ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S01985404512014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- CHECK COOLING FAN SYSTEM. Refer to «Cooling Fan Circuit [12/2013 - ]»(ref-651329-S19819717042014081900000)
| Related DTCs | P0A94 (INF 127): OVL detection (Over voltage malfunction) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 127) is not detected |
Scheme 275
Scheme 275: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in P, wait for 5 seconds. [A] HINT: Check that there are no abnormalities (abnormal sounds, coolant leaks, DTC output, etc).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A94-127 only is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs including pending DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range / Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-113, 128, 266, 267, 279, 284, 286, 287, 306, 503, 504, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-122, 130, 322, 324, 325, 344, 517, 518, 809, 810, 811 Generator Inverter Performance P0A90-509 Drive Motor "A" Performance P0A92-521 Hybrid Generator Performance P0A94-172, 442, 547, 548, 549, 553, 554, 555, 556, 557, 564, 585, 587, 589, 590 DC / DC Converter Performance P0AA6-526 Hybrid Battery Voltage System Isolation Fault P0ADB-227 Hybrid Battery Positive Contactor Control Circuit Low P0ADC-226 Hybrid Battery Positive Contactor Control Circuit High P0ADF-229 Hybrid Battery Negative Contactor Control Circuit Low P0AE0-228 Hybrid Battery Negative Contactor Control Circuit High P0C76-523 Hybrid Battery System Discharge Time Too Long P3004-803 High Voltage Power Resource HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-127 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 35 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 3»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK GENERATOR RESOLVER. Refer to «PROCEDURE - Step 4»(ref-651326-S05205752472014081900000) NG --> See step 24 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 5»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK MOTOR RESOLVER. Refer to «PROCEDURE - Step 6»(ref-651326-S05205752472014081900000) NG --> See step 26 OK: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 9»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE (FOR MG2) CONNECTION CONDITION). Refer to «PROCEDURE - Step 10»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MG1). Refer to «PROCEDURE - Step 11»(ref-651327-S22257774132014081900000) NG --> See step 28 OK: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MG2). Refer to «PROCEDURE - Step 12»(ref-651327-S22257774132014081900000) NG --> See step 30 OK: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (FRAME WIRE CONNECTOR CONNECTION CONDITION). Refer to «PROCEDURE - Step 12»(ref-651327-S38046354192014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK SERVICE PLUG GRIP (CONNECTION CONDITION). Refer to «PROCEDURE - Step 13»(ref-651327-S38046354192014081900000) NG --> See step 39 OK: Go to next step
- INSPECT SERVICE PLUG GRIP. Refer to «PROCEDURE - Step 14»(ref-651327-S38046354192014081900000) NG --> See step 39 OK: Go to next step
- CHECK HYBRID BATTERY JUNCTION BLOCK ASSEMBLY (FRAME WIRE CONNECTION CONDITION). Refer to «PROCEDURE - Step 15»(ref-651327-S38046354192014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK FRAME WIRE. Refer to «PROCEDURE - Step 16»(ref-651327-S38046354192014081900000) NG --> See step 40 OK: Go to next step
- INSPECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY (SMRB). Refer to «PROCEDURE - Step 17»(ref-651327-S38046354192014081900000) NG --> See step 36 OK: Go to next step
- INSPECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY (SMRG). Refer to «PROCEDURE - Step 18»(ref-651327-S38046354192014081900000) NG --> See step 36 OK: Go to next step
- CHECK FUSE (PCU). Refer to «PROCEDURE - Step 13»(ref-651327-S22257774132014081900000) NG --> See step 32 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY POWER SOURCE CIRCUIT). Refer to «PROCEDURE - Step 14»(ref-651327-S22257774132014081900000) NG --> REPAIR OR REPLACE POWER SOURCE CIRCUIT OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - POWER MANAGEMENT CONTROL ECU). Refer to «PROCEDURE - Step 15»(ref-651327-S22257774132014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK POWER MANAGEMENT CONTROL ECU. Refer to «PROCEDURE - Step 16»(ref-651327-S22257774132014081900000) NG --> See step 37 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 7»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 8»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK --> See step 41
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 9»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 10»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 38
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 11»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 12»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 38
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 26»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK MOTOR CABLE (FOR MG1). Refer to «PROCEDURE - Step 27»(ref-651327-S22257774132014081900000) NG --> See step 42 OK --> See step 38
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG2) CONNECTION CONDITION). Refer to «PROCEDURE - Step 28»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK MOTOR CABLE (FOR MG2). Refer to «PROCEDURE - Step 29»(ref-651327-S22257774132014081900000) NG --> See step 43 OK --> See step 38
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - PCU FUSE). Refer to «PROCEDURE - Step 23»(ref-651327-S22257774132014081900000) NG --> See step 34 OK: Go to next step
- REPLACE INVERTER WITH CONVERTER ASSEMBLY Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000) NEXT --> REPLACE FUSE (PCU)
- REPAIR OR REPLACE HARNESS OR CONNECTOR NEXT --> REPLACE FUSE (PCU)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S20687194202014081900000)
- REPLACE SERVICE PLUG GRIP. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S42550612022014081900000)
- REPLACE FRAME WIRE. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13373365132014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- REPLACE MOTOR CABLE. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000)
- REPLACE MOTOR CABLE. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000)
| Related DTCs | P0A94 (INF 172): FCV detection (Over current malfunction) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 172) is not detected |
CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in P, wait for 5 seconds. [A] HINT: Check that there are no abnormalities (abnormal sounds, coolant leaks, DTC output, etc).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A94-172 only is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range / Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-113, 128, 266, 267, 279, 284, 286, 287, 306, 503, 504, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-122, 130, 322, 324, 325, 344, 517, 518, 809, 810, 811 Generator Inverter Performance P0A90-509 Drive Motor "A" Performance P0A92-521 Hybrid Generator Performance P0A94-442, 547, 548, 549, 554, 555, 556, 585, 587, 589, 590 DC / DC Converter Performance P0AA6-526 Hybrid Battery Voltage System Isolation Fault P0C76-523 Hybrid Battery System Discharge Time Too Long HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-172 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 28 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 3»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK GENERATOR RESOLVER. Refer to «PROCEDURE - Step 4»(ref-651326-S05205752472014081900000) NG --> See step 17 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 5»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK MOTOR RESOLVER. Refer to «PROCEDURE - Step 6»(ref-651326-S05205752472014081900000) NG --> See step 19 OK: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 9»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE (FOR MG2) CONNECTION CONDITION). Refer to «PROCEDURE - Step 10»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MG1). Refer to «PROCEDURE - Step 11»(ref-651327-S22257774132014081900000) NG --> See step 21 OK: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MG2). Refer to «PROCEDURE - Step 12»(ref-651327-S22257774132014081900000) NG --> See step 23 OK: Go to next step
- CHECK FUSE (PCU). Refer to «PROCEDURE - Step 13»(ref-651327-S22257774132014081900000) NG --> See step 25 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY POWER SOURCE CIRCUIT). Refer to «PROCEDURE - Step 14»(ref-651327-S22257774132014081900000) NG --> REPAIR OR REPLACE POWER SOURCE CIRCUIT OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - POWER MANAGEMENT CONTROL ECU). Refer to «PROCEDURE - Step 15»(ref-651327-S22257774132014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK POWER MANAGEMENT CONTROL ECU. Refer to «PROCEDURE - Step 16»(ref-651327-S22257774132014081900000) NG --> See step 30 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 7»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 8»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK --> See step 31
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 9»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 10»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 29
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 11»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 12»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 29
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 26»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK MOTOR CABLE (FOR MG1). Refer to «PROCEDURE - Step 27»(ref-651327-S22257774132014081900000) NG --> See step 32 OK --> See step 29
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG2) CONNECTION CONDITION). Refer to «PROCEDURE - Step 28»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK MOTOR CABLE (FOR MG2). Refer to «PROCEDURE - Step 29»(ref-651327-S22257774132014081900000) NG --> See step 33 OK --> See step 29
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - PCU FUSE). Refer to «PROCEDURE - Step 23»(ref-651327-S22257774132014081900000) NG --> See step 27 OK: Go to next step
- REPLACE INVERTER WITH CONVERTER ASSEMBLY Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000) NEXT --> REPLACE FUSE (PCU)
- REPAIR OR REPLACE HARNESS OR CONNECTOR NEXT --> REPLACE FUSE (PCU)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S20687194202014081900000)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- REPLACE MOTOR CABLE. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000)
- REPLACE MOTOR CABLE. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000)
| Related DTCs | P0A94 (INF 442): Discrepancy between commanded and actual voltage |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 442) is not detected |
Scheme 276
Scheme 276: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [A]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [B]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A94-442 only is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range / Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-266, 267, 279, 287, 503, 504, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-325, 517, 518, 809, 810, 811 Generator Inverter Performance P0A90-509 Drive Motor "A" Performance P0A92-521 Hybrid Generator Performance P0A94-547, 548, 549, 554, 555, 556, 585, 587, 589, 590 DC / DC Converter Performance P0C76-523 Hybrid Battery System Discharge Time Too Long HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-442 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 3 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK --> See step 4
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
| Related DTCs | P0A94 (INF 547): OVL detection (Over voltage malfunction) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 547) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in P, wait for 5 seconds. [A] HINT: Check that there are no abnormalities (abnormal sounds, coolant leaks, DTC output, etc).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A94-547 only is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs including pending DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range / Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-266, 267, 287, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-325, 517, 518, 809, 810, 811 Generator Inverter Performance P0A94-554, 555, 556, 564, 585, 587, 589, 590 DC / DC Converter Performance P0ADB-227 Hybrid Battery Positive Contactor Control Circuit Low P0ADC-226 Hybrid Battery Positive Contactor Control Circuit High P0ADF-229 Hybrid Battery Negative Contactor Control Circuit Low P0AE0-228 Hybrid Battery Negative Contactor Control Circuit High P0C76-523 Hybrid Battery System Discharge Time Too Long P3004-803 High Voltage Power Resource HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-547 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 3 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK --> See step 4
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
| Related DTCs | P0A94 (INF 548): OVL detection (Over voltage malfunction) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 548) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in P, wait for 5 seconds. [A] HINT: Check that there are no abnormalities (abnormal sounds, coolant leaks, DTC output, etc).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A94-548 only is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs including pending DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range / Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-266, 267, 287, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-325, 517, 518, 809, 810, 811 Generator Inverter Performance P0A94-554, 555, 556, 564, 585, 587, 589, 590 DC / DC Converter Performance P0ADB-227 Hybrid Battery Positive Contactor Control Circuit Low P0ADC-226 Hybrid Battery Positive Contactor Control Circuit High P0ADF-229 Hybrid Battery Negative Contactor Control Circuit Low P0AE0-228 Hybrid Battery Negative Contactor Control Circuit High P0C76-523 Hybrid Battery System Discharge Time Too Long P3004-803 High Voltage Power Resource HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-548 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 3 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK --> See step 4
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
| Related DTCs | P0A94 (INF 549): OVL detection (Over voltage malfunction) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 549) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in P, wait for 5 seconds. [A] HINT: Check that there are no abnormalities (abnormal sounds, coolant leaks, DTC output, etc).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A94-549 only is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs including pending DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range / Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-266, 267, 287, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-325, 517, 518, 809, 810, 811 Generator Inverter Performance P0A94-554, 555, 556, 564, 585, 587, 589, 590 DC / DC Converter Performance P0ADB-227 Hybrid Battery Positive Contactor Control Circuit Low P0ADC-226 Hybrid Battery Positive Contactor Control Circuit High P0ADF-229 Hybrid Battery Negative Contactor Control Circuit Low P0AE0-228 Hybrid Battery Negative Contactor Control Circuit High P0C76-523 Hybrid Battery System Discharge Time Too Long P3004-803 High Voltage Power Resource HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-549 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 13 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 3»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK GENERATOR RESOLVER. Refer to «PROCEDURE - Step 4»(ref-651326-S05205752472014081900000) NG --> See step 9 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 5»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK MOTOR RESOLVER. Refer to «PROCEDURE - Step 6»(ref-651326-S05205752472014081900000) NG --> See step 11 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 7»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 8»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK --> See step 15
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 9»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 10»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 14
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 11»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 12»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 14
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S20687194202014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
| Related DTCs | P0A94 (INF 550): OVL detection (Circuit malfunction) P0A94 (INF 564): OVL detection (Voltage (VL) sensor malfunction) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 550/564) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in P, wait for 5 seconds. [A] HINT: Check that there are no abnormalities (abnormal sounds, coolant leaks, DTC output, etc).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK --> See step 2
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
| Related DTCs | P0A94 (INF 553): FCV detection (Over heat malfunction) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 553) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in P, wait for 5 seconds. [A] HINT: Check that there are no abnormalities (abnormal sounds, coolant leaks, DTC output, etc).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A94-553 only is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range / Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-113, 128, 266, 267, 279, 284, 286, 287, 306, 503, 504, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-122, 130, 322, 324, 325, 344, 517, 518, 809, 810, 811 Generator Inverter Performance P0A90-509 Drive Motor "A" Performance P0A92-521 Hybrid Generator Performance P0A94-442, 547, 548, 549, 554, 555, 556, 585, 587, 589, 590 DC / DC Converter Performance P0C73-776 Motor Electronics Coolant Pump "A" Control Performance P0C76-523 Hybrid Battery System Discharge Time Too Long P314A-828 Inverter Coolant Pump Speed Signal HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-553 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. After troubleshooting and repairing all output DTCs, be sure to replace the inverter with converter assembly. Turn the ignition switch off. B --> See step 35 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK QUANTITY OF HV COOLANT. Refer to «PROCEDURE - Step 3»(ref-651326-S26065712322014081900000) B --> ADD HV COOLANT C --> INSPECT FOR HV COOLANT LEAK AND ADD HV COOLANT A: Go to next step
- CHECK COOLANT HOSE. Refer to «PROCEDURE - Step 4»(ref-651326-S26065712322014081900000) NG --> CORRECT THE PROBLEM OK: Go to next step
- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE ELECTRIC COOLING FAN). Refer to «PROCEDURE - Step 5»(ref-651326-S26065712322014081900000) NG --> See step 36 OK: Go to next step
- CHECK HV COOLANT (CHECK FOR CONDITIONS THAT MAY HAVE CAUSED FREEZING). Refer to «PROCEDURE - Step 13»(ref-651326-S40653850672014081900000) B --> See step 21 A: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 3»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK GENERATOR RESOLVER. Refer to «PROCEDURE - Step 4»(ref-651326-S05205752472014081900000) NG --> See step 22 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 5»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK MOTOR RESOLVER. Refer to «PROCEDURE - Step 6»(ref-651326-S05205752472014081900000) NG --> See step 24 OK: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 9»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE (FOR MG2) CONNECTION CONDITION). Refer to «PROCEDURE - Step 10»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MG1). Refer to «PROCEDURE - Step 11»(ref-651327-S22257774132014081900000) NG --> See step 26 OK: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MG2). Refer to «PROCEDURE - Step 12»(ref-651327-S22257774132014081900000) NG --> See step 28 OK: Go to next step
- CHECK FUSE (PCU). Refer to «PROCEDURE - Step 13»(ref-651327-S22257774132014081900000) NG --> See step 30 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY POWER SOURCE CIRCUIT). Refer to «PROCEDURE - Step 14»(ref-651327-S22257774132014081900000) NG --> REPAIR OR REPLACE POWER SOURCE CIRCUIT OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - POWER MANAGEMENT CONTROL ECU). Refer to «PROCEDURE - Step 15»(ref-651327-S22257774132014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK POWER MANAGEMENT CONTROL ECU. Refer to «PROCEDURE - Step 16»(ref-651327-S22257774132014081900000) NG --> See step 34 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 7»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 8»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK --> See step 33
- REPLACE HV COOLANT. Refer to «PROCEDURE - Step 7»(ref-651326-S26065712322014081900000) NEXT --> COMPLETED
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 9»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 10»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 37
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 11»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 12»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 37
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 26»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK MOTOR CABLE (FOR MG1). Refer to «PROCEDURE - Step 27»(ref-651327-S22257774132014081900000) NG --> See step 38 OK --> See step 37
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG2) CONNECTION CONDITION). Refer to «PROCEDURE - Step 28»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK MOTOR CABLE (FOR MG2). Refer to «PROCEDURE - Step 29»(ref-651327-S22257774132014081900000) NG --> See step 39 OK --> See step 37
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - PCU FUSE). Refer to «PROCEDURE - Step 23»(ref-651327-S22257774132014081900000) NG --> See step 32 OK: Go to next step
- REPLACE INVERTER WITH CONVERTER ASSEMBLY Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000) NEXT --> REPLACE FUSE (PCU)
- REPAIR OR REPLACE HARNESS OR CONNECTOR NEXT --> REPLACE FUSE (PCU)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- CHECK COOLING FAN SYSTEM. Refer to «Cooling Fan Circuit [12/2013 - ]»(ref-651329-S19819717042014081900000)
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S20687194202014081900000)
- REPLACE MOTOR CABLE. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000)
- REPLACE MOTOR CABLE. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000)
| Related DTCs | P0A94 (INF 554): FCV detection (Over current malfunction) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 554) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in P, wait for 5 seconds. [A] HINT: Check that there are no abnormalities (abnormal sounds, coolant leaks, DTC output, etc).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A94-554 only is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range / Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-266, 267, 287, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-325, 517, 518, 809, 810, 811 Generator Inverter Performance P0A94-585, 587, 589, 590 DC / DC Converter Performance P0C76-523 Hybrid Battery System Discharge Time Too Long HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-554 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 3 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK --> See step 4
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
| Related DTCs | P0A94 (INF 555): FCV detection (Over current malfunction) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 555) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in P, wait for 5 seconds. [A] HINT: Check that there are no abnormalities (abnormal sounds, coolant leaks, DTC output, etc).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A94-555 only is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range / Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-266, 267, 287, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-325, 517, 518, 809, 810, 811 Generator Inverter Performance P0A94-585, 587, 589, 590 DC / DC Converter Performance P0C76-523 Hybrid Battery System Discharge Time Too Long HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-555 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 3 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK --> See step 4
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
| Related DTCs | P0A94 (INF 556): FCV detection (Over current malfunction) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 556) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in P, wait for 5 seconds. [A] HINT: Check that there are no abnormalities (abnormal sounds, coolant leaks, DTC output, etc).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A94-556 only is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range / Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-266, 267, 287, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-325, 517, 518, 809, 810, 811 Generator Inverter Performance P0A94-585, 587, 589, 590 DC / DC Converter Performance P0C76-523 Hybrid Battery System Discharge Time Too Long HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-556 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 13 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 3»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK GENERATOR RESOLVER. Refer to «PROCEDURE - Step 4»(ref-651326-S05205752472014081900000) NG --> See step 9 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 5»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK MOTOR RESOLVER. Refer to «PROCEDURE - Step 6»(ref-651326-S05205752472014081900000) NG --> See step 11 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 7»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 8»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK --> See step 15
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 9»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 10»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 14
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 11»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 12»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 14
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S20687194202014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
| Related DTCs | P0A94 (INF 557): FCV detection (Circuit malfunction) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 557) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in P, wait for 5 seconds. [A] HINT: Check that there are no abnormalities (abnormal sounds, coolant leaks, DTC output, etc).
- With the engine stopped and the shift lever in P, depress the accelerator pedal to start the engine. [B]
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0A94-557 only is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A (all INF codes)*1 Generator Control Module P0A1B (all INF codes)*1 Drive Motor "A" Control Module P0A1D (all INF codes)*1 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range / Performance P0A4D-255 Generator Position Sensor Circuit Low P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current P0A72 (all INF codes)*1 Generator Phase V Current P0A75 (all INF codes)*1 Generator Phase W Current P0A78-113, 128, 266, 267, 279, 284, 286, 287, 306, 503, 504, 505, 506, 586, 806, 807, 808 Drive Motor "A" Inverter Performance P0A7A-122, 130, 322, 324, 325, 344, 517, 518, 809, 810, 811 Generator Inverter Performance P0A90-509 Drive Motor "A" Performance P0A92-521 Hybrid Generator Performance P0A94-172, 442, 547, 548, 549, 553, 554, 555, 556, 585, 587, 589, 590 DC / DC Converter Performance P0C73-776 Motor Electronics Coolant Pump "A" Control Performance P0C76-523 Hybrid Battery System Discharge Time Too Long P314A-828 Inverter Coolant Pump Speed Signal HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-557 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. After troubleshooting and repairing all output DTCs, be sure to replace the inverter with converter assembly. Turn the ignition switch off. B --> See step 35 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK QUANTITY OF HV COOLANT. Refer to «PROCEDURE - Step 3»(ref-651326-S26065712322014081900000) B --> ADD HV COOLANT C --> INSPECT FOR HV COOLANT LEAK AND ADD HV COOLANT A: Go to next step
- CHECK COOLANT HOSE. Refer to «PROCEDURE - Step 4»(ref-651326-S26065712322014081900000) NG --> CORRECT THE PROBLEM OK: Go to next step
- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE ELECTRIC COOLING FAN). Refer to «PROCEDURE - Step 5»(ref-651326-S26065712322014081900000) NG --> See step 36 OK: Go to next step
- CHECK HV COOLANT (CHECK FOR CONDITIONS THAT MAY HAVE CAUSED FREEZING). Refer to «PROCEDURE - Step 13»(ref-651326-S40653850672014081900000) B --> See step 21 A: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 3»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK GENERATOR RESOLVER. Refer to «PROCEDURE - Step 4»(ref-651326-S05205752472014081900000) NG --> See step 22 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 5»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK MOTOR RESOLVER. Refer to «PROCEDURE - Step 6»(ref-651326-S05205752472014081900000) NG --> See step 24 OK: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 9»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE (FOR MG2) CONNECTION CONDITION). Refer to «PROCEDURE - Step 10»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MG1). Refer to «PROCEDURE - Step 11»(ref-651327-S22257774132014081900000) NG --> See step 26 OK: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MG2). Refer to «PROCEDURE - Step 12»(ref-651327-S22257774132014081900000) NG --> See step 28 OK: Go to next step
- CHECK FUSE (PCU). Refer to «PROCEDURE - Step 13»(ref-651327-S22257774132014081900000) NG --> See step 30 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY POWER SOURCE CIRCUIT). Refer to «PROCEDURE - Step 14»(ref-651327-S22257774132014081900000) NG --> REPAIR OR REPLACE POWER SOURCE CIRCUIT OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - POWER MANAGEMENT CONTROL ECU). Refer to «PROCEDURE - Step 15»(ref-651327-S22257774132014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK POWER MANAGEMENT CONTROL ECU. Refer to «PROCEDURE - Step 16»(ref-651327-S22257774132014081900000) NG --> See step 33 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 7»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 8»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK --> See step 37
- REPLACE HV COOLANT. Refer to «PROCEDURE - Step 7»(ref-651326-S26065712322014081900000) NEXT --> COMPLETED
- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 9»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER). Refer to «PROCEDURE - Step 10»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 34
- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR). Refer to «PROCEDURE - Step 11»(ref-651326-S05205752472014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER). Refer to «PROCEDURE - Step 12»(ref-651326-S05205752472014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 34
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG1) CONNECTION CONDITION). Refer to «PROCEDURE - Step 26»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK MOTOR CABLE (FOR MG1). Refer to «PROCEDURE - Step 27»(ref-651327-S22257774132014081900000) NG --> See step 38 OK --> See step 34
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG2) CONNECTION CONDITION). Refer to «PROCEDURE - Step 28»(ref-651327-S22257774132014081900000) B --> REPLACE MALFUNCTIONING PARTS C --> CONNECT SECURELY A: Go to next step
- CHECK MOTOR CABLE (FOR MG2). Refer to «PROCEDURE - Step 29»(ref-651327-S22257774132014081900000) NG --> See step 39 OK --> See step 34
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - PCU FUSE). Refer to «PROCEDURE - Step 23»(ref-651327-S22257774132014081900000) NG --> See step 32 OK: Go to next step
- REPLACE INVERTER WITH CONVERTER ASSEMBLY Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000) NEXT --> REPLACE FUSE (PCU)
- REPAIR OR REPLACE HARNESS OR CONNECTOR NEXT --> REPLACE FUSE (PCU)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S20687194202014081900000)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- CHECK COOLING FAN SYSTEM. Refer to «Cooling Fan Circuit [12/2013 - ]»(ref-651329-S19819717042014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- REPLACE MOTOR CABLE. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000)
- REPLACE MOTOR CABLE. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000)
| Related DTCs | P0A94 (INF 585): Voltage (VL) sensor deviation |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 585) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in D, depress both the accelerator pedal and brake pedal at the same time to raise the SOC to a sufficient level.
- Move the shift lever to P, check that the engine is stopped.
- Set the A/C for maximum cooling.
- Leave the vehicle for a few minutes. HINT: During step 10, make sure that the engine is stopped. If the engine starts, restart from step 7.
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output and want to confirm permanent DTC, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform the universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0A94-585 is output or P0A94-585 and DTCs other than the ones in the table below are also output. A DTCs shown in Table 1 are output simultaneously. B DTCs shown in Table 2 are output simultaneously. C TABLE 1 DTC No. Relevant Diagnosis P0A1A-151, 155, 156, 658, 659 Generator Control Module P0A1B-164, 193, 512, 661, 786 Drive Motor "A" Control Module P0A1D-148 Hybrid Powertrain Control Module P0A78-266, 267 Drive Motor "A" Inverter Performance P0A94-589, 590 DC/DC Converter Performance P2511-149 ECM/PCM Power Relay Sensor Circuit Intermittent P3004-132 High Voltage Power Resource P324E-788 MG-ECU Power Relay Intermittent Circuit U0110 (all INF codes)*1 Lost Communication with Drive Motor Control Module "A" TABLE 2 DTC No. Relevant Diagnosis P0AFC-123 Hybrid Battery Pack Sensor Module P0B3D-123 Hybrid Battery Voltage Sensor "A" Circuit Low P0B42-123 Hybrid Battery Voltage Sensor "B" Circuit Low P0B47-123 Hybrid Battery Voltage Sensor "C" Circuit Low P0B4C-123 Hybrid Battery Voltage Sensor "D" Circuit Low P0B51-123 Hybrid Battery Voltage Sensor "E" Circuit Low P0B56-123 Hybrid Battery Voltage Sensor "F" Circuit Low P0B5B-123 Hybrid Battery Voltage Sensor "G" Circuit Low P0B60-123 Hybrid Battery Voltage Sensor "H" Circuit Low P0B65-123 Hybrid Battery Voltage Sensor "I" Circuit Low P0B6A-123 Hybrid Battery Voltage Sensor "J" Circuit Low P0B6F-123 Hybrid Battery Voltage Sensor "K" Circuit Low P308A-123 Hybrid Battery Voltage Sensor All Circuits Low HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0A94-585 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output. Turn the ignition switch off. B --> See step 3 C --> See step 4 A --> See step 2
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- GO TO DTC CHART (HYBRID BATTERY SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651324-S14904481492014081900000)
| Related DTCs | P0A94 (INF 587): Voltage (VB or VL) sensor deviation |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 587) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in D, depress both the accelerator pedal and brake pedal at the same time to raise the SOC to a sufficient level.
- Move the shift lever to P, check that the engine is stopped.
- Set the A/C for maximum cooling.
- Leave the vehicle for a few minutes. HINT: During step 10, make sure that the engine is stopped. If the engine starts, restart from step 7.
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output and want to confirm permanent DTC, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform the universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to DTC P0A94-587 only is output. Alternatively, P0A94- 587 and any DTCs other than P0AFC-129, P0A94-442 or P0A94-585 are output. A P0A94-587 and P0AFC-129 (HV battery voltage circuit malfunction) are output. B P0A94-587 and P0A94-442 (abnormal voltage execution value) are output. C P0A94-587 and P0A94-585 (boost converter voltage (VL) sensor performance problem) are output. D Turn the ignition switch off. B --> See step 9 C --> See step 10 D --> See step 11 A: Go to next step
- CLEAR DTC Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Read and record the DTCs and freeze frame data. Clear DTCs and freeze frame data. Turn the ignition switch off. NEXT: Go to next step
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. (*1) Turn the ignition switch to ON (READY). (*2) Enter the following menus: Powertrain / Hybrid Control / Data List (*3) If both "Power Resource VB" and "VL-Voltage before Boosting" are less than 155 V, move the shift lever to D and depress both the accelerator pedal and brake pedal at the same time to raise them to 155 V or more. (*4) Move the shift lever to P. (*5) Set the air conditioning to MAX COOL and turn the headlights on. (*6) Confirm that "Batt Pack Current Val" is more than 3 A. (*7) Leave the vehicle for 15 seconds with the engine stopped during steps (*5) (*6) and (*7). (*8) Enter the following menus: Powertrain / Hybrid Control / DTC. (*9) Check if DTCs are output. (*10) NOTE: If the low HV battery charge warning light comes on, Move the shift lever to P and start the engine to charge the HV battery. After the engine stops, perform steps (*1) through (*10) again. Result Result Proceed to No DTCs are output, or DTCs other than the following are output. A P0AFC-129 (HV battery voltage circuit malfunction) is output. B P0A94-585 (boost converter voltage (VL) sensor performance problem) is output. C P3000-388 (discharge inhibition) is output. D P3004-132 (high voltage power supply line problem) is output. E Turn the ignition switch off. B --> See step 12 C --> See step 10 D --> LEAVE VEHICLE WITH SHIFT LEVER IN P, AND CHARGE HV BATTERY BY IDLING UNTIL IDLING STOPS (PERFORM STEPS (*1) THROUGH (*10)) E --> See step 12 A: Go to next step
- CHECK DTC OUTPUT (HYBRID CONTROL) Turn the ignition switch to ON (READY). (*11) Perform a road test that repeats full acceleration to 60 km/h (37 mph) and then braking to a complete stop three times. (*12) WARNING: Perform this road test only in an appropriate safe location, in accordance with all local laws. Connect the Techstream to the DLC3. (*13) Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. (*14) Check if DTCs are output. (*15) Result Result Proceed to No DTCs are output, or DTCs other than the following are output. A P0AFC-129 (HV battery voltage circuit malfunction) is output. B P0A94-585 (boost converter voltage (VL) sensor performance problem) is output. C P3000-388 (discharge inhibition) is output. D P3004-132 (high voltage power supply line problem) is output. E Turn the ignition switch off. B --> See step 12 C --> See step 10 D --> LEAVE VEHICLE WITH SHIFT LEVER IN P, AND CHARGE HV BATTERY BY IDLING UNTIL IDLING STOPS (PERFORM STEPS (*11) THROUGH (*15)) E --> See step 12 A: Go to next step
- READ VALUE USING TECHSTREAM Connect the Techstream to the DLC3. Turn the ignition switch to ON (READY). Enter the following menus: Powertrain / Hybrid Control / Data List. Select "Power Resource VB", "VL-Voltage before Boosting" and "VH-Voltage after Boosting" in the Data List. If both "Power Resource VB" and VL-Voltage before Boosting are less than 155 V, move the shift lever to D and depress both the accelerator pedal and brake pedal at the same time to raise them to 155 V or more. Move the shift lever to P (the engine is off), and read the Data List when the vehicle is stationary. Result Result Proceed to Both of the following are not satisfied. A Both of the following are satisfied: Difference between "Power Resource VB" and "VH-Voltage after Boosting" is less than 5 V. Difference between "VL-Voltage before Boosting" and "VH-Voltage after Boosting" is more than 35 V. B Both of the following are satisfied: Difference between "VH-Voltage after Boosting" and "VL-Voltage before Boosting" is more than 5 V. Difference between "Power Resource VB" and "VH-Voltage after Boosting" is less than 10 V. C Turn the ignition switch off. B --> See step 10 C --> See step 12 A: Go to next step
- CHECK FREEZE FRAME DATA (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Read the freeze frame data of DTC P0A94-587. Result Result Proceed to Both of the following are satisfied or both of the following are not satisfied. A "Power Resource VB" is less than 114 V or more than 335 V. B "VL-Voltage before Boosting" is less than 200 V or more than 335 V. C Turn the ignition switch off. B --> See step 12 C --> See step 10 A: Go to next step
- CHECK FREEZE FRAME DATA (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Read the freeze frame data of DTC P0A94-587. HINT: In the freeze frame data, read the "Power Resource VB" and all of the "Battery Block Vol". Result Result Proceed to Others (Freeze frame data is not stored). A Both of the following are satisfied: Sum of all "Battery Block Vol" is more than ("Power Resource VB" - 30 V) Sum of all "Battery Block Vol" is less than ("Power Resource VB" + 20 V) B Neither A nor B is satisfied. C Turn the ignition switch off. B --> See step 10 C --> See step 12 A: Go to next step
- READ VALUE USING TECHSTREAM Connect the Techstream to the DLC3. Turn the ignition switch to ON (READY). Enter the following menus: Powertrain / Hybrid Control / Data List. If both "Battery Block Vol" and "VL-Voltage before Boosting" are less than 155 V, move the shift lever to D and depress both the accelerator pedal and brake pedal at the same time to raise them to 155 V or more. Move the shift lever to P (the engine is off), and read the "Power Resource VB" and all of the "Battery Block Vol", when the vehicle is stationary. Result Result Proceed to Both of the following are satisfied: Sum of all "Battery Block Vol" is more than ("Power Resource VB" -30 V) Sum of all "Battery Block Vol" is less than ("Power Resource VB" +20 V) A The preceding condition is not satisfied. B Turn the ignition switch off. B --> See step 13 A --> See step 10
- GO TO DTC CHART (P0AFC-129). Refer to «DTC P0AFC-129: Hybrid Battery Pack Sensor Module [12/2013 - ]»(ref-651328-S00710867822014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- GO TO DTC CHART (P0A94-585). Refer to «DTC P0A94-585: DC / DC Converter Performance [12/2013 - ]»(ref-651328-S03336429562014081900000)
- REPLACE BATTERY SMART UNIT. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S00180981092014081900000)
- REPLACE BATTERY SMART UNIT. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S00180981092014081900000)
| Related DTCs | P0A94 (INF 589): VL malfunction (GND short) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 589) is not detected |
Scheme 277
Scheme 277: CONFIRMATION DRIVING PATTERN
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and after 5 seconds, turn the ignition switch off. [A]
- Repeat [A] 3 times. [B]
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output and want to confirm permanent DTC, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform the universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0A94-589 is output or P0A94-589 and DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0ADC-226 Hybrid Battery Positive Contactor Control Circuit High P0AE0-228 Hybrid Battery Negative Contactor Control Circuit High HINT: P0A94-589 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output. Turn the ignition switch off. B --> See step 3 A --> See step 2
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
| Related DTCs | P0A94 (INF 590): VL malfunction (+B short and Disconnection) |
| Required sensors / components | Boost converter |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0A94 (INF 590) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and after 5 seconds, turn the ignition switch off. [A]
- Repeat [A] 3 times. [B]
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [C]
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output and want to confirm permanent DTC, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform the universal trip, and then check for permanent DTCs again.
- REPLACE INVERTER WITH CONVERTER ASSEMBLY Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000) HINT: The boost converter voltage (VL) sensor is connected to the MG ECU inside the inverter with converter assembly. If P0A94-590 is output, replace the inverter with converter assembly. NEXT --> COMPLETED
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0AA1-231 is output or P0AA1-231 and DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A-151, 155, 156, 200, 658, 659, 791, 792, 793 Generator Control Module P0A1B-163, 164, 168, 193, 511, 512, 661, 786, 794, 795, 796 Drive Motor "A" Control Module P0A1D-148 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range/Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range/Performance P0A4D-255 Generator Position Sensor Circuit Low P0A78-266, 267, 586 Drive Motor "A" Inverter Performance P0A94-442 DC / DC Converter Performance P0ADC-226 Hybrid Battery Positive Contactor Control Circuit High P0C76-523 Hybrid Battery System Discharge Time Too Long P2511-149 ECM/PCM Power Relay Sensor Circuit Intermittent P3004-132 High Voltage Power Resource P324E-788 MG-ECU Power Relay Intermittent Circuit U0110 (all INF codes)*1 Lost Communication with Drive Motor Control Module "A" HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0AA1-231 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output. Turn the ignition switch off. B --> See step 6 A: Go to next step
- CHECK FREEZE FRAME DATA (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Read the freeze frame data of DTC P0AA1-231. Result Result Proceed to VL-Voltage before Boosting is 60 V or more. A VL-Voltage before Boosting is less than 60 V. B Turn the ignition switch off. B --> See step 5 A: Go to next step
- CHECK HYBRID BATTERY JUNCTION BLOCK ASSEMBLY WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 2 hybrid battery shield sub-assembly. Refer to «REMOVAL [12/2013 - ] - Step 14»(ref-651170-S13226954932014081900000) . Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition P5-1 (CBI) - A-1 (+) Ignition switch off 10 kohms or higher HINT: If a system main relay is stuck closed, inspect the hybrid battery junction block assembly without removing it from the vehicle, in order to keep the relay closed. If the result of reading the freeze frame data is A, the hybrid battery junction block assembly must be replaced. Measuring resistance can determine that this is either a present or past malfunction. Install the No. 2 hybrid battery shield sub-assembly. NG --> See step 4 OK --> See step 4
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0AA1-233 is output or P0AA1-233 and DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A-151, 155, 156, 200, 658, 659, 791, 792, 793 Generator Control Module P0A1B-163, 164, 168, 193, 511, 512, 661, 786, 794, 795, 796 Drive Motor "A" Control Module P0A1D-148 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range/Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range/Performance P0A4D-255 Generator Position Sensor Circuit Low P0A78-266, 267, 586 Drive Motor "A" Inverter Performance P0A94-442 DC / DC Converter Performance P0ADC-226 Hybrid Battery Positive Contactor Control Circuit High P0AE0-228 Hybrid Battery Negative Contactor Control Circuit High P0AE7-224 Hybrid Battery Precharge Contactor Control Circuit High P0C76-523 Hybrid Battery System Discharge Time Too Long P2511-149 ECM/PCM Power Relay Sensor Circuit Intermittent P3004-132 High Voltage Power Resource P324E-788 MG-ECU Power Relay Intermittent Circuit U0110 (all INF codes)*1 Lost Communication with Drive Motor Control Module "A" HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0AA1-233 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output. Turn the ignition switch off. B --> See step 5 A: Go to next step
- CHECK FREEZE FRAME DATA (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Read the freeze frame data of DTC P0AA1-233. Result Result Proceed to VH-Voltage after Boosting minus VL-Voltage before Boosting is 100 V or less. A The preceding condition is not satisfied. B Turn the ignition switch off. B --> See step 7 A: Go to next step
- CHECK HYBRID BATTERY JUNCTION BLOCK ASSEMBLY WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 2 hybrid battery shield sub-assembly. Refer to «REMOVAL [12/2013 - ] - Step 14»(ref-651170-S13226954932014081900000) . Measure the resistance according to the value(s) in the table below. Standard Resistance (SMRB) Tester Connection Switch Condition Specified Condition P5-1 (CBI) - A-1 (+) Ignition switch off 10 kohms or higher HINT: If a system main relay is stuck closed, inspect the hybrid battery junction block assembly without removing it from the vehicle, in order to keep the relay closed. If the result of reading the freeze frame data is A, the hybrid battery junction block assembly must be replaced. Measuring resistance can determine that this is either a present or past malfunction. Measure the resistance according to the value(s) in the table below. Standard Resistance (SMRG, SMRP) Tester Connection Switch Condition Specified Condition P4-1 (CEI) - c1-1 (-) Ignition switch off 10 kohms or higher HINT: If a system main relay is stuck closed, inspect the hybrid battery junction block assembly without removing it from the vehicle, in order to keep the relay closed. If the result of reading the freeze frame data is A, the hybrid battery junction block assembly must be replaced. Measuring resistance can determine that this is either a present or past malfunction. If the resistance is between 28.5 and 31.5 ohms, it can be determined that SMRP is stuck closed. Install the No. 2 hybrid battery shield sub-assembly. NG --> See step 6 OK --> See step 4
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0AA4-232 is output or P0AA4-232 and DTCs other than the ones in the table below are also output. A Any of following DTCs including pending DTCs in the table 1 below are also output. B Any of following DTCs including pending DTCs in the table 2 below are also output. C TABLE 1 DTC No. Relevant Diagnosis P0A1A-151, 155, 156, 200, 658, 659, 791, 792, 793 Generator Control Module P0A1B-163, 164, 168, 193, 511, 512, 661, 786, 794, 795, 796 Drive Motor "A" Control Module P0A1D-148 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range/Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range/Performance P0A4D-255 Generator Position Sensor Circuit Low P0A78-266, 267, 586 Drive Motor "A" Inverter Performance P0A94-442 DC / DC Converter Performance P0ADB-227 Hybrid Battery Positive Contactor Control Circuit Low P0ADC-226 Hybrid Battery Positive Contactor Control Circuit High P0ADF-229 Hybrid Battery Negative Contactor Control Circuit Low P0AE0-228 Hybrid Battery Negative Contactor Control Circuit High P0AE6-225 Hybrid Battery Precharge Contactor Control Circuit Low P0AE7-224 Hybrid Battery Precharge Contactor Control Circuit High P0AFC-129 Hybrid Battery Pack Sensor Module P0C76-523 Hybrid Battery System Discharge Time Too Long P2511-149 ECM/PCM Power Relay Sensor Circuit Intermittent P3004-132 High Voltage Power Resource P324E-788 MG-ECU Power Relay Intermittent Circuit U0110 (all INF codes)*1 Lost Communication with Drive Motor Control Module "A" TABLE 2 DTC No. Relevant Diagnosis P0AFC-123 Hybrid Battery Pack Sensor Module P0B3D-123 Hybrid Battery Voltage Sensor "A" Circuit Low P0B42-123 Hybrid Battery Voltage Sensor "B" Circuit Low P0B47-123 Hybrid Battery Voltage Sensor "C" Circuit Low P0B4C-123 Hybrid Battery Voltage Sensor "D" Circuit Low P0B51-123 Hybrid Battery Voltage Sensor "E" Circuit Low P0B56-123 Hybrid Battery Voltage Sensor "F" Circuit Low P0B5B-123 Hybrid Battery Voltage Sensor "G" Circuit Low P0B60-123 Hybrid Battery Voltage Sensor "H" Circuit Low P0B65-123 Hybrid Battery Voltage Sensor "I" Circuit Low P0B6A-123 Hybrid Battery Voltage Sensor "J" Circuit Low P0B6F-123 Hybrid Battery Voltage Sensor "K" Circuit Low P308A-123 Hybrid Battery Voltage Sensor All Circuits Low HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0AA4-232 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output. Turn the ignition switch off. B --> See step 6 C --> See step 7 A: Go to next step
- CHECK FREEZE FRAME DATA (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Read the freeze frame data of DTC P0AA4-232. Result Result Proceed to Batt Pack Current Val is 3 A or more. A Batt Pack Current Val is less than 3 A. B Turn the ignition switch off. B --> See step 5 A: Go to next step
- CHECK HYBRID BATTERY JUNCTION BLOCK ASSEMBLY WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 2 hybrid battery shield sub-assembly. Refer to «REMOVAL [12/2013 - ] - Step 14»(ref-651170-S13226954932014081900000) . Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition P4-1 (CEI) - c1-1 (-) Ignition switch off 10 kohms or higher HINT: If a system main relay is stuck closed, inspect the hybrid battery junction block assembly without removing it from the vehicle, in order to keep the relay closed. If the result of reading the freeze frame data is A, the hybrid battery junction block assembly must be replaced. Measuring resistance can determine that this is either a present or past malfunction. Install the No. 2 hybrid battery shield sub-assembly. NG --> See step 4 OK --> See step 4
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- GO TO DTC CHART (HYBRID BATTERY SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651324-S14904481492014081900000)
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0AA6 only is output. A P0AA6 and P0A1D (power management control ECU malfunction) are output. B P0AA6 and P0AA7 (malfunction in the battery smart unit) are output. C P0AA6 and P0AFC (Hybrid Battery Pack Sensor Module) are output. D Turn the ignition switch off. B --> See step 31 C --> See step 32 D --> See step 33 A: Go to next step
- CHECK INFORMATION CODE Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Access the freeze frame data of DTC P0AA6 and read the INF code. NOTE: Information codes 611, 612, 613 and 614 are not stored with 526 simultaneously. If a drop in insulation resistance is detected and DTC P0AA6-526 is output, wait for 1 minute with the ignition switch to ON (READY) the shift lever in D and the air conditioning system on within the same trip, then turn the ignition switch off and wait for 1 minute to determine the information code (611, 612, 613 or 614). If only DTC P0AA6-526 is output, perform the diagnosis procedure for INF code 526 to inspect all the high voltage circuits. When any other INF codes indicating parts which the insulation resistance dropped are output, perform the diagnosis procedure for each INF code. Result Result Proceed to 526 (decrease in the insulation resistance of the high-voltage circuit) only is output A 526 and 611 (decrease in the insulation resistance of the air conditioning system area) are output Refer to the troubleshooting procedures for P0AA6-611 (Air conditioning system). Refer to «DTC P0AA6-611: Hybrid Battery Voltage System Isolation Fault [12/2013 - ]»(ref-651330-S28773650732014081900000) 526 and 612 (decrease in the insulation resistance of the battery area) are output B 526 and 613 (decrease in the insulation resistance of the transaxle area) are output C 526 and 614 (decrease in the insulation resistance of the high-voltage DC area) are output D Turn the ignition switch off. B --> See step 8 C --> See step 10 D --> See step 12 A: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG2)) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the inverter terminal cover from the inverter with converter assembly. HINT: Make sure that no foreign matter has entered or contaminated the inverter with converter assembly. Remove the inverter cover from the inverter with converter assembly. HINT: Make sure that no foreign matter has entered or contaminated the inverter with converter assembly. Disconnect the motor cable from the inverter with converter assembly. TEXT IN ILLUSTRATION *1 Motor Cable (MG1) *2 Motor Cable (MG2) Connect the cable to the negative (-) auxiliary battery terminal. HINT: As the insulation resistance may vary when motor (MG2) rotates, perform this inspection while rotating the front wheels. Turn the power switch on (IG). NOTE: Turning the power switch on (IG) with the service grip removed causes DTCs to be stored. Clear the DTCs after performing this inspection. With the shift lever in N and lift up the vehicle. Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Carefully perform this inspection as motor (MG2) may generate current when the front wheels are rotated by hand. Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition a4-3 (V) - Body ground and shield ground Ignition switch off 100 Mohms or higher a4-2 (U) - Body ground and shield ground Ignition switch off 100 Mohms or higher a4-1 (W) - Body ground and shield ground Ignition switch off 100 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a Motor Cable (for MG2) (Inverter with Converter Assembly Side) Lower the vehicle and move the shift lever to P position. Turn the power switch off. Disconnect the cable from the negative (-) auxiliary battery terminal. NG --> See step 20 OK: Go to next step
- CHECK HYBRID VEHICLE TRANSAXLE ASSEMBLY (MOTOR CABLE (FOR MG1)) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Connect the cable to the negative (-) auxiliary battery terminal. HINT: As the insulation resistance may vary when generator (MG1) rotates, perform this inspection while rotating the front wheels. Turn the power switch on (IG). NOTE: Turning the power switch on (IG) with the service grip removed causes DTCs to be stored. Clear the DTCs after performing this inspection. With the shift lever in N and lift up the vehicle. Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Carefully perform this inspection as generator (MG1) may generate current when the front wheels are rotated by hand. Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition a2-3 (V) - Body ground and shield ground Ignition switch off 100 Mohms or higher a2-2 (U) - Body ground and shield ground Ignition switch off 100 Mohms or higher a2-1 (W) - Body ground and shield ground Ignition switch off 100 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a Motor Cable (for MG1) (Inverter with Converter Assembly Side) Lower the vehicle and move the shift lever to P position. Turn the power switch off. Disconnect the cable from the negative (-) auxiliary battery terminal. NG --> See step 21 OK: Go to next step
- CHECK NO. 2 ENGINE WIRE (AIR CONDITIONING HARNESS) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Disconnect connector D2 of the No. 2 engine wire (air conditioning harness) from the inverter with converter assembly. HINT: Make sure that no foreign matter has entered or contaminated connector D2 of the No. 2 engine wire (air conditioning harness). Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition D2-1 (ACPB) - Body ground and shield ground Ignition switch off 3 Mohms or higher D2-2 (ACPE) - Body ground and shield ground Ignition switch off 3 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a No. 2 Engine Wire (Air Conditioning Harness) (Inverter with Converter Assembly Side) NG --> See step 15 OK: Go to next step
- CHECK INVERTER WITH CONVERTER ASSEMBLY WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Disconnect connector P1 of the frame wire from the inverter with converter assembly. HINT: Make sure that no foreign matter has entered or contaminated connector P1 of the frame wire. Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition High voltage terminal - Body ground Ignition switch off 1 Mohms or higher TEXT IN ILLUSTRATION *1 High Voltage Terminal HINT: Perform this inspection with the motor cable and No. 2 engine wire (air conditioning harness) disconnected from the inverter with converter assembly. NG --> See step 24 OK: Go to next step
- CHECK FRAME WIRE WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition P1-1 (CEI) - Body ground and shield ground Ignition switch off 10 Mohms or higher P1-2 (CBI) - Body ground and shield ground Ignition switch off 10 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a Frame Wire (Inverter with Converter Assembly Side) HINT: Visually inspect the frame wire for damage. If there is any damage, then this is the likely cause of low insulation resistance. NG --> See step 16 OK: Go to next step
- CHECK HV BATTERY AREA WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid battery shield sub-assembly. Refer to «REMOVAL [12/2013 - ] - Step 13»(ref-651170-S21845573582014081900000) . Disconnect connector z9 from the battery smart unit. Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition 1 - Body ground Ignition switch off 10 Mohms or higher 2 - Body ground Ignition switch off 10 Mohms or higher NG --> See step 18 OK: Go to next step
- REPLACE BATTERY SMART UNIT Replace the battery smart unit. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S00180981092014081900000) . NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- CHECK INVERTER WITH CONVERTER ASSEMBLY WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the inverter terminal cover from the inverter with converter assembly. HINT: Make sure that no foreign matter has entered or contaminated the inverter with converter assembly. Remove the inverter cover from the inverter with converter assembly. HINT: Make sure that no foreign matter has entered or contaminated the inverter with converter assembly. Disconnect the motor cable from the inverter with converter assembly. TEXT IN ILLUSTRATION *1 Motor Cable (for MG1) *2 Motor Cable (for MG2) Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition High voltage terminal - Body ground Ignition switch off 1 Mohms or higher TEXT IN ILLUSTRATION *1 High Voltage Terminal Result Result Proceed to NG A OK B B --> See step 22 A: Go to next step
- REPLACE INVERTER WITH CONVERTER ASSEMBLY Replace the inverter with converter assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000) . NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- CHECK HIGH VOLTAGE DIRECT CURRENT AREA WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the inverter terminal cover from the inverter with converter assembly. HINT: Make sure that no foreign matter has entered or contaminated the inverter with converter assembly. Remove the inverter cover from the inverter with converter assembly. HINT: Make sure that no foreign matter has entered or contaminated the inverter with converter assembly. Disconnect connector P1 of the frame wire from the inverter with converter assembly. HINT: Make sure that no foreign matter has entered or contaminated connector P1 of the frame wire. Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition P1-1 (CEI) - Body ground and shield ground Ignition switch off 10 Mohms or higher P1-2 (CBI) - Body ground and shield ground Ignition switch off 10 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a Frame Wire (Inverter with Converter Assembly Side) HINT: Visually inspect the frame wire for damage. If there is any damage, then this is the likely cause of low insulation resistance. NG --> See step 16 OK: Go to next step
- CHECK NO. 2 ENGINE WIRE (AIR CONDITIONING HARNESS) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Disconnect connector D2 of the No. 2 engine wire (air conditioning harness) from the inverter with converter assembly. Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition D2-1 (ACPB) - Body ground and shield ground Ignition switch off 3 Mohms or higher D2-2 (ACPE) - Body ground and shield ground Ignition switch off 3 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a No. 2 Engine Wire (Air Conditioning Harness) (Inverter with Converter Assembly Side) NG --> See step 15 OK: Go to next step
- REPLACE INVERTER WITH CONVERTER ASSEMBLY Replace the inverter with converter assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000) . NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- CHECK NO. 2 ENGINE WIRE (AIR CONDITIONING HARNESS) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Disconnect connector D1 of the No. 2 engine wire (air conditioning harness) from the compressor with motor assembly. Refer to «REMOVAL [12/2013 - ] - Step 7»(ref-651306-S19000024982014081900000) . Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition D2-1 (ACPB) - Body ground and shield ground Ignition switch off 10 Mohms or higher D2-2 (ACPE) - Body ground and shield ground Ignition switch off 10 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a No. 2 Engine Wire (Air Conditioning Harness) (Inverter with Converter Assembly Side) NG --> See step 25 OK: Go to next step
- CHECK FRAME WIRE WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector P5 and connector P4 of the frame wire from the hybrid battery junction block assembly. HINT: Make sure that no foreign matter has entered or contaminated connector P5 and P4 of the frame wire. Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition P4-1 (CEI) - Body ground and shield ground Ignition switch off 10 Mohms or higher P5-1 (CBI) - Body ground and shield ground Ignition switch off 10 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a Frame Wire (Hybrid Battery Junction Bock Assembly Side) HINT: Visually inspect the frame wire for damage. If there is any damage, then this is the likely cause of low insulation resistance. NG --> See step 26 OK: Go to next step
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY Replace the hybrid battery junction block assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000) . NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- CHECK HV BATTERY WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the hybrid battery junction block assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000) . Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. HINT: The HV battery was moved when the hybrid battery junction block assembly was removed. Therefore, the resistance needs to be measured between the service plug terminal and battery carrier. Standard Resistance Tester Connection Switch Condition Specified Condition 1 - Battery carrier Ignition switch off 10 Mohms or higher 2 - Battery carrier Ignition switch off 10 Mohms or higher TEXT IN ILLUSTRATION *1 Battery Carrier NG --> See step 27 OK: Go to next step
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY Replace the hybrid battery junction block assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000) . NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- CHECK MOTOR CABLE (FOR MG2) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Disconnect the motor cable (for MG2) from the hybrid vehicle transaxle assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000) . Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition a4-3 (V) - Body ground and shield ground Ignition switch off 100 Mohms or higher a4-2 (U) - Body ground and shield ground Ignition switch off 100 Mohms or higher a4-1 (W) - Body ground and shield ground Ignition switch off 100 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a Motor Cable (for MG2) (Inverter with Converter Assembly Side) NG --> See step 28 OK: Go to next step
- CHECK MOTOR CABLE (FOR MG1) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Disconnect the motor cable (for MG1) from the hybrid vehicle transaxle assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000) . Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition a2-3 (V) - Body ground and shield ground Ignition switch off 100 Mohms or higher a2-2 (U) - Body ground and shield ground Ignition switch off 100 Mohms or higher a2-1 (W) - Body ground and shield ground Ignition switch off 100 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a Motor Cable (for MG1) (Inverter with Converter Assembly Side) NG --> See step 28 OK: Go to next step
- CHECK MOTOR CABLE (FOR MG2) WARNING: Be sure to wear insulated gloves. Turn the ignition switch off. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Disconnect the motor cable (for MG2) from the hybrid vehicle transaxle assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000) . Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition a4-3 (V) - Body ground and shield ground Ignition switch off 100 Mohms or higher a4-2 (U) - Body ground and shield ground Ignition switch off 100 Mohms or higher a4-1 (W) - Body ground and shield ground Ignition switch off 100 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a Motor Cable (for MG2) (Inverter with Converter Assembly Side) NG --> See step 28 OK: Go to next step
- CHECK MOTOR CABLE (FOR MG1) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Disconnect the motor cable (for MG1) from the hybrid vehicle transaxle assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000) . Using a megohmmeter set to 500 V, measure the resistance according to the value(s) in the table below. NOTE: Be sure to set the megohmmeter to 500 V when performing this test. Using a setting higher than 500 V can result in damage to the component being inspected. Standard Resistance Tester Connection Switch Condition Specified Condition a2-3 (V) - Body ground and shield ground Ignition switch off 100 Mohms or higher a2-2 (U) - Body ground and shield ground Ignition switch off 100 Mohms or higher a2-1 (W) - Body ground and shield ground Ignition switch off 100 Mohms or higher TEXT IN ILLUSTRATION *1 Shield Ground *a Motor Cable (for MG1) (Inverter with Converter Assembly Side) NG --> See step 28 OK: Go to next step
- REPLACE INVERTER WITH CONVERTER ASSEMBLY Replace the inverter with converter assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000) . NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- REPLACE NO. 2 ENGINE WIRE Replace the No. 2 engine wire. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000) . NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- REPLACE FRAME WIRE Replace the frame wire. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13373365132014081900000) . NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- REPLACE HV BATTERY Replace the HV battery. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S35763515632014081900000) . NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- REPLACE MOTOR CABLE Replace the motor cable. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S05740522862014081900000) . NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- REPLACE HYBRID VEHICLE TRANSAXLE ASSEMBLY Replace the hybrid vehicle transaxle assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651296-S20687194202014081900000) . NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- GO TO AIR CONDITIONING SYSTEM (P0AA6-611) Refer to «DTC P0AA6-611: Hybrid Battery Voltage System Isolation Fault [12/2013 - ]»(ref-651330-S28773650732014081900000) NEXT --> PERFORM CONFIRMATION AFTER REPLACING PARTS (REFER TO SYSTEM DESCRIPTION (DTC P0AA6-526))
- GO TO DTC CHART (P0A1D). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- GO TO DTC CHART (P0AA7). Refer to «DTC P0AA7-727: Hybrid Battery Voltage Isolation Sensor Circuit [12/2013 - ]»(ref-651328-S24570381372014081900000)
- GO TO DTC CHART (P0AFC). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- CLEAR DTC NEXT: Go to next step
- SIMULATION TEST Connect the Techstream to the DLC3. Turn the power switch on (IG) and wait for 1 minute or more. NOTE: Do not turn the power switch off until step 3 is complete. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0AA7-727 is not output A P0AA7-727 is output B B --> REPLACE BATTERY SMART UNIT A: Go to next step
- SIMULATION TEST NOTE: Do not turn the power switch off while performing this inspection. With the vehicle and engine stopped, turn the power switch on (READY) with park (P) selected and wait for 1 second or more. (If the engine starts, wait until the engine stops.) While depressing the brake pedal without depressing the accelerator pedal, move the shift lever to D and wait for 1 minute. (Step A) Drive the vehicle 50 cm (1.6 ft.) forward and perform step A. Drive the vehicle another 50 cm (1.6 ft.) forward and perform step A. Repeat this procedure 5 times (minimum total driving distance: 2 m (6.6 ft.)). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0AA6 is not output A P0AA6 is output B B --> GO TO DTC CHART (P0AA6) A --> REPLACE BATTERY SMART UNIT
Scheme 278
- The battery current sensor, which is located in the hybrid battery junction block assembly on the positive side of the HV battery, detects the amperage that flows to and from the HV battery. The battery smart unit receives a voltage of between 0 and 5 V that is in proportion to the amperage flowing in the cable. This voltage goes into the IB terminal from the battery current sensor. A battery current sensor output voltage below 2.5 V indicates that the HV battery is being charged, and a voltage above 2.5 V indicates that the HV battery is being discharged. The power management control ECU determines the amount of either charge or discharge amperage that is being received by the HV battery based on the signals that are input to terminal IB of the battery smart unit from the battery current sensor. The power management control ECU also calculates the SOC (state of charge) of the HV battery based on the accumulated amperage.
| DTC No. | INF Code | DTC Detection Condition | Trouble Area |
| P0AC0 | 817 | Abnormal battery current sensor characteristics An abnormality in the battery current sensor characteristics is detected based on the relationship between hybrid system power consumption and battery power output. (1 trip detection logic) | Hybrid battery junction block assembly Battery smart unit |
| DTC No. | Data List |
| P0AC0-817 | Power Resource IB |
| Related DTCs | P0AC0 (INF 817): Current sensor malfunction (gain or offset) |
| Required sensors / components | Battery current sensor |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | TMC's intellectual property |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0AC0 (INF 817) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- Drive the vehicle for approximately 10 minutes according to the freeze frame data items "Vehicle Spd", "Accelerator Degree", "Power Resource IB", "M(MG2) Trq Exec Val" and "G(MG1) Trq Exec Val".
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output and want to confirm permanent DTC, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform a universal trip, and check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0AC0-817 only is output. A P0AFC-123 is output. B Turn the ignition switch off. B --> See step 7 A: Go to next step
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000) NEXT: Go to next step
- CLEAR DTC Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Read and record the DTCs and freeze frame data. Clear DTCs and freeze frame data. Turn the ignition switch off. NEXT: Go to next step
- PERFORM ROAD TEST Perform a "Confirmation Driving Pattern". NEXT: Go to next step
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to P0AC0-817 is not output. A P0AC0-817 is output again. B Turn the ignition switch off. B --> See step 6 A --> COMPLETED
- REPLACE BATTERY SMART UNIT. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S00180981092014081900000)
- GO TO DTC CHART (P0AFC-123). Refer to «DTC P0AFC-123: Hybrid Battery Pack Sensor Module [12/2013 - ]»(ref-651331-S03486862142014081900000)
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - BODY GROUND) Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition G57-4 (SMRB) - Body ground Ignition switch off 25.0 to 59.0 ohms TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Connect the power management control ECU connector. NG --> See step 2 OK --> See step 4
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - HYBRID BATTERY JUNCTION BLOCK ASSEMBLY) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition G57-4 (SMRB) and M40-1 (SMRB) - Body ground and other terminals Ignition switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) *b Rear view of wire harness connector (to Hybrid Battery Junction Block Assembly) Connect the power management control ECU connector. Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 3
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
- READ VALUE USING TECHSTREAM (SMRB STATUS) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Data List / SMRB Status. Read the Data List. OK Tester Display Switch Condition Specified Condition SMRB Status Ignition switch ON OFF Turn the ignition switch off. NG --> See step 4 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (POWER MANAGEMENT CONTROL ECU CONNECTOR). Refer to «PROCEDURE - Step 1»(ref-651326-S14913098712014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (HYBRID BATTERY JUNCTION BLOCK ASSEMBLY CONNECTOR) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Check the connector connections and contact pressure of the relevant terminals for the hybrid battery junction block assembly connector. Refer to «ELECTRONIC CIRCUIT INSPECTION PROCEDURE [12/2013 - ]»(ref-651169-S28982231602014081900000) . OK The connector is connected securely and there are no contact pressure problems. Install the No. 1 hybrid vehicle battery cover panel LH. NG --> CONNECT SECURELY OK --> See step 11
- CHECK HARNESS AND CONNECTOR (SMRB VOLTAGE) Turn the ignition switch to ON (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Switch Condition Specified Condition G57-4 (SMRB) - Body ground Ignition switch ON Below 1 V TEXT IN ILLUSTRATION *a Component with harness connected (Power Management Control ECU) Turn the ignition switch off. NG --> See step 6 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (POWER MANAGEMENT CONTROL ECU CONNECTOR). Refer to «PROCEDURE - Step 1»(ref-651326-S14913098712014081900000) NG --> CONNECT SECURELY OK --> See step 12
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - BODY GROUND) Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition G57-4 (SMRB) - Body ground Ignition switch off 25.0 to 59.0 ohms TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Connect the power management control ECU connector. NG --> See step 8 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (SHORT TO POWER SUPPLY WIRES) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the IG2 No. 2 fuse, IGCT No. 2 fuse and AM2 fuse from the No. 2 engine room relay block and No. 2 junction block assembly. (w/ Smart key system) TEXT IN ILLUSTRATION *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly *2 IG2 No. 2 Fuse *3 IGCT No. 2 Fuse *4 AM2 Fuse Remove the IG2 No. 2 fuse, IGCT No. 2 fuse and ECU-B No. 2 fuse from the No. 2 engine room relay block and No. 2 Junction Block Assembly. (w/o Smart key system) TEXT IN ILLUSTRATION *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly *2 IG2 No. 2 Fuse *3 IGCT No. 2 Fuse *4 ECU-B No. 2 Fuse Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Disconnect all the connectors from the power management control ECU. (w/ Smart key system) Disconnect connector A38, A39 and G57 from the power management control ECU. (w/o Smart key system) Measure the resistance according to the value(s) in the table below. (w/ Smart key system) Standard Resistance Tester Connection Switch Condition Specified Condition G57-4 (SMRB) - A38-2 (+B2) Power switch off 10 kohms or higher G57-4 (SMRB) - A39-5 (+B1) Power switch off 10 kohms or higher G57-4 (SMRB) - G57-1 (AM22) Power switch off 10 kohms or higher G57-4 (SMRB) - G58-7 (AM21) Power switch off 10 kohms or higher G57-4 (SMRB) - A39-6 (MREL) Power switch off 10 kohms or higher G57-4 (SMRB) - A39-1 (IG2) Power switch off 10 kohms or higher G57-4 (SMRB) - G58-1 (ACCD) Power switch off 10 kohms or higher G57-4 (SMRB) - G58-2 (IG1D) Power switch off 10 kohms or higher G57-4 (SMRB) - A39-2 (IG2D) Power switch off 10 kohms or higher G57-4 (SMRB) - G57-14 (SPDI) Power switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Measure the resistance according to the value(s) in the table below. (w/o Smart key system) Standard Resistance Tester Connection Switch Condition Specified Condition G57-4 (SMRB) - A38-2 (+B2) Ignition switch off 10 kohms or higher G57-4 (SMRB) - A39-1 (IG2) Ignition switch off 10 kohms or higher G57-4 (SMRB) - A39-5 (+B1) Ignition switch off 10 kohms or higher G57-4 (SMRB) - A39-6 (MREL) Ignition switch off 10 kohms or higher G57-4 (SMRB) - G57-1 (BATT) Ignition switch off 10 kohms or higher G57-4 (SMRB) - G57-14 (SPDI) Ignition switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Connect the power management control ECU connectors. Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. Install the IG2 No. 2 fuse, IGCT No. 2 fuse and AM2 fuse to the No. 2 engine room relay block and No. 2 junction block assembly. (w/ Smart key system) Install the IG2 No. 2 fuse, IGCT No. 2 fuse and ECU-B No. 2 fuse to the No. 2 engine room relay block and No. 2 junction block assembly. (w/o Smart key system) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 12
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - HYBRID BATTERY JUNCTION BLOCK ASSEMBLY) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Switch Condition Specified Condition G57-4 (SMRB) - M40-1 (SMRB) Ignition switch off Below 1 ohms Standard Resistance (Check for Short) Tester Connection Switch Condition Specified Condition G57-4 (SMRB) and M40-1 (SMRB) - Body ground and other terminals Ignition switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) *b Rear view of wire harness connector (to Hybrid Battery Junction Block Assembly) Connect the power management control ECU connector. Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK HARNESS AND CONNECTOR (HYBRID BATTERY JUNCTION BLOCK ASSEMBLY - BODY GROUND) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition M40-2 (GND) - Body ground Ignition switch off Below 1 ohms TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Hybrid Battery Junction Block Assembly) Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY (SMRB) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the hybrid battery junction block assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000) . Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition M40-1 (SMRB) - M40-2 (GND) -40 to 80 °C (-40 to 176°F) 25.0 to 59.0 ohms TEXT IN ILLUSTRATION *a Component without harness connected (Hybrid Battery Junction Block Assembly) Install the hybrid battery junction block assembly. NG --> See step 13 OK --> See step 11
- CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS [12/2013 - ]»(ref-651311-S05389677472014081900000)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - BODY GROUND) Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition G57-2 (SMRG) - Body ground Ignition switch off 25.0 to 59.0 ohms TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Connect the power management control ECU connector. NG --> See step 2 OK --> See step 4
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - HYBRID BATTERY JUNCTION BLOCK ASSEMBLY) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition G57-2 (SMRG) and M40-3 (SMRG) - Body ground and other terminals Ignition switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) *b Rear view of wire harness connector (to Hybrid Battery Junction Block Assembly) Connect the power management control ECU connector. Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 3
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
- READ VALUE USING TECHSTREAM (SMRG STATUS) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Data List / SMRG Status. Read the Data List. OK Tester Display Switch Condition Specified Condition SMRG Status Ignition switch ON OFF Turn the ignition switch off. NG --> See step 4 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (POWER MANAGEMENT CONTROL ECU CONNECTOR). Refer to «PROCEDURE - Step 1»(ref-651326-S14913098712014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (HYBRID BATTERY JUNCTION BLOCK ASSEMBLY CONNECTOR) See step 3 NG --> CONNECT SECURELY OK --> See step 11
- CHECK HARNESS AND CONNECTOR (SMRG VOLTAGE) Turn the ignition switch to ON (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Switch Condition Specified Condition G57-2 (SMRG) - Body ground Ignition switch ON Below 1 V TEXT IN ILLUSTRATION *a Component with harness connected (Power Management Control ECU) Turn the ignition switch off. NG --> See step 6 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (POWER MANAGEMENT CONTROL ECU CONNECTOR). Refer to «PROCEDURE - Step 1»(ref-651326-S14913098712014081900000) NG --> CONNECT SECURELY OK --> See step 12
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - BODY GROUND) Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition G57-2 (SMRG) - Body ground Ignition switch off 25.0 to 59.0 ohms TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Connect the power management control ECU connector. NG --> See step 8 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (SHORT TO POWER SUPPLY WIRES) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the IG2 No. 2 fuse, IGCT No. 2 fuse and AM2 fuse from the No. 2 engine room relay block and No. 2 junction block assembly. (w/ Smart key system) TEXT IN ILLUSTRATION *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly *2 IG2 No. 2 Fuse *3 IGCT No. 2 Fuse *4 AM2 Fuse Remove the IG2 No. 2 fuse, IGCT No. 2 fuse and ECU-B No. 2 fuse from the No. 2 engine room relay block and No. 2 junction block assembly. (w/o Smart key system) TEXT IN ILLUSTRATION *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly *2 IG2 No. 2 Fuse *3 IGCT No. 2 Fuse *4 ECU-B No. 2 Fuse Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Disconnect all the connectors from the power management control ECU. (w/ Smart key system) Disconnect connector A38, A39 and G57 from the power management control ECU. (w/o Smart key system) Measure the resistance according to the value(s) in the table below. (w/ Smart key system) Standard Resistance Tester Connection Switch Condition Specified Condition G57-2 (SMRG) - A38-2 (+B2) Power switch off 10 kohms or higher G57-2 (SMRG) - A39-5 (+B1) Power switch off 10 kohms or higher G57-2 (SMRG) - G57-1 (AM22) Power switch off 10 kohms or higher G57-2 (SMRG) - G58-7 (AM21) Power switch off 10 kohms or higher G57-2 (SMRG) - A39-6 (MREL) Power switch off 10 kohms or higher G57-2 (SMRG) - A39-1 (IG2) Power switch off 10 kohms or higher G57-2 (SMRG) - G58-1 (ACCD) Power switch off 10 kohms or higher G57-2 (SMRG) - G58-2 (IG1D) Power switch off 10 kohms or higher G57-2 (SMRG) - A39-2 (IG2D) Power switch off 10 kohms or higher G57-2 (SMRG) - G57-14 (SPDI) Power switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Measure the resistance according to the value(s) in the table below. (w/o Smart key system) Standard Resistance Tester Connection Switch Condition Specified Condition G57-2 (SMRG) - A38-2 (+B2) Ignition switch off 10 kohms or higher G57-2 (SMRG) - A39-1 (IG2) Ignition switch off 10 kohms or higher G57-2 (SMRG) - A39-5 (+B1) Ignition switch off 10 kohms or higher G57-2 (SMRG) - A39-6 (MREL) Ignition switch off 10 kohms or higher G57-2 (SMRG) - G57-1 (BATT) Ignition switch off 10 kohms or higher G57-2 (SMRG) - G57-14 (SPDI) Ignition switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Connect the power management control ECU connectors. Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. Install the IG2 No. 2 fuse, IGCT No. 2 fuse and AM2 fuse to the No. 2 engine room relay block and No. 2 junction block assembly. (w/ Smart key system) Install the IG2 No. 2 fuse, IGCT No. 2 fuse and ECU-B No. 2 fuse to the No. 2 engine room relay block and No. 2 junction block assembly. (w/o Smart key system) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 12
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - HYBRID BATTERY JUNCTION BLOCK ASSEMBLY) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Switch Condition Specified Condition G57-2 (SMRG) - M40-3 (SMRG) Ignition switch off Below 1 ohms Standard Resistance (Check for Short) Tester Connection Switch Condition Specified Condition G57-2 (SMRG) and M40-3 (SMRG) - Body ground and other terminals Ignition switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) *b Rear view of wire harness connector (to Hybrid Battery Junction Block Assembly) Connect the power management control ECU connector. Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK HARNESS AND CONNECTOR (HYBRID BATTERY JUNCTION BLOCK ASSEMBLY - BODY GROUND) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition M40-2 (GND) - Body ground Ignition switch off Below 1 ohms TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Hybrid Battery Junction Block Assembly) Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY (SMRG) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the hybrid battery junction block assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000) . Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition M40-3 (SMRG) - M40-2 (GND) -40 to 80 °C (-40 to 176°F) 25.0 to 59.0 ohms TEXT IN ILLUSTRATION *a Component without harness connected (Hybrid Battery Junction Block Assembly) Install the hybrid battery junction block assembly. NG --> See step 13 OK --> See step 11
- CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS [12/2013 - ]»(ref-651311-S05389677472014081900000)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0AE2-773 is output or P0AE2-773 and DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A1A-151, 155, 156, 200, 658, 659, 791, 792, 793 Generator Control Module P0A1B-163, 164, 168, 193, 511, 512, 661, 786, 794, 795, 796 Drive Motor "A" Control Module P0A1D-148 Hybrid Powertrain Control Module P0A3F-243 Drive Motor "A" Position Sensor Circuit P0A40-500 Drive Motor "A" Position Sensor Circuit Range/Performance P0A41-245 Drive Motor "A" Position Sensor Circuit Low P0A4B-253 Generator Position Sensor Circuit P0A4C-513 Generator Position Sensor Circuit Range/Performance P0A4D-255 Generator Position Sensor Circuit Low P0A78-266, 267, 586 Drive Motor "A" Inverter Performance P0A94-442 DC / DC Converter Performance P0AE0-228 Hybrid Battery Negative Contactor Control Circuit High P0AA4-232 Hybrid Battery Negative Contactor Circuit Stuck Closed P0AE7-224 Hybrid Battery Precharge Contactor Control Circuit High P0C76-523 Hybrid Battery System Discharge Time Too Long P2511-149 ECM/PCM Power Relay Sense Circuit Intermittent P3004-132 High Voltage Power Resource P324E-788 MG-ECU Power Relay Intermittent Circuit U0110 (all INF codes)*1 Lost Communication with Drive Motor Control Module "A" HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0AE2-773 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output. Turn the ignition switch off. B --> See step 6 A: Go to next step
- CHECK FREEZE FRAME DATA (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Read the freeze frame data of DTC P0AE2-773. Result Result Proceed to Post-boost voltage (VL) is 60 V or more. A Pre-boost voltage (VL) is less than 60 V. B Turn the ignition switch off. B --> See step 5 A: Go to next step
- CHECK HYBRID BATTERY JUNCTION BLOCK ASSEMBLY WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 2 hybrid battery shield sub-assembly. Refer to «REMOVAL [12/2013 - ] - Step 14»(ref-651170-S13226954932014081900000) . Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition P4-1 (CEI) - c1-1 (-) Ignition switch off 10 kohms or higher HINT: If a system main relay is stuck closed, inspect the hybrid battery junction block assembly without removing it from the vehicle, in order to keep the relay closed. If the result of reading the freeze frame data is A, the hybrid battery junction block assembly must be replaced. Measuring resistance can determine that this is either a present or past malfunction. Install the No. 2 hybrid battery shield sub-assembly. NG --> See step 4 OK --> See step 4
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - BODY GROUND) Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition G57-3 (SMRP) - Body ground Ignition switch off 112 to 274 ohms TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Connect the power management control ECU connector. NG --> See step 2 OK --> See step 4
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - HYBRID BATTERY JUNCTION BLOCK ASSEMBLY) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition G57-3 (SMRP) and M40-4 (SMRP) - Body ground and other terminals Ignition switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) *b Rear view of wire harness connector (to Hybrid Battery Junction Block Assembly) Connect the power management control ECU connector. Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 3
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
- READ VALUE USING TECHSTREAM (SMRP STATUS) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Data List / SMRP Status. Read the Data List. OK Tester Display Switch Condition Specified Condition SMRP Status Ignition switch ON OFF Turn the ignition switch off. NG --> See step 4 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (POWER MANAGEMENT CONTROL ECU CONNECTOR). Refer to «PROCEDURE - Step 1»(ref-651326-S14913098712014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (HYBRID BATTERY JUNCTION BLOCK ASSEMBLY CONNECTOR) See step 3 NG --> CONNECT SECURELY OK --> See step 11
- CHECK HARNESS AND CONNECTOR (SMRP VOLTAGE) Turn the ignition switch to ON (IG). Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Switch Condition Specified Condition G57-3 (SMRP) - Body ground Ignition switch ON Below 1 V TEXT IN ILLUSTRATION *a Component with harness connected (Power Management Control ECU) Turn the ignition switch off. NG --> See step 6 OK: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (POWER MANAGEMENT CONTROL ECU CONNECTOR). Refer to «PROCEDURE - Step 1»(ref-651326-S14913098712014081900000) NG --> CONNECT SECURELY OK --> See step 12
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - BODY GROUND) Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition G57-3 (SMRP) - Body ground Ignition switch off 112 to 274 ohms TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Connect the power management control ECU connector. NG --> See step 8 OK: Go to next step
- CHECK HARNESS AND CONNECTOR (SHORT TO POWER SUPPLY WIRES) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the IG2 No. 2 fuse, IGCT No. 2 fuse and AM2 fuse from the No. 2 engine room relay block and No. 2 junction block assembly. (w/ Smart key system) TEXT IN ILLUSTRATION *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly *2 IG2 No. 2 Fuse *3 IGCT No. 2 Fuse *4 AM2 Fuse Remove the IG2 No. 2 fuse, IGCT No. 2 fuse and ECU-B No. 2 fuse from the No. 2 engine room relay block and No. 2 junction block assembly. (w/o Smart key system) TEXT IN ILLUSTRATION *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly *2 IG2 No. 2 Fuse *3 IGCT No. 2 Fuse *4 ECU-B No. 2 Fuse Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Disconnect all the connectors from the power management control ECU. (w/ Smart key system) Disconnect connector A38, A39 and G57 from the power management control ECU. (w/o Smart key system) Measure the resistance according to the value(s) in the table below. (w/ Smart key system) Standard Resistance Tester Connection Switch Condition Specified Condition G57-3 (SMRP) - A38-2 (+B2) Power switch off 10 kohms or higher G57-3 (SMRP) - A39-5 (+B1) Power switch off 10 kohms or higher G57-3 (SMRP) - G57-1 (AM22) Power switch off 10 kohms or higher G57-3 (SMRP) - G58-7 (AM21) Power switch off 10 kohms or higher G57-3 (SMRP) - A39-6 (MREL) Power switch off 10 kohms or higher G57-3 (SMRP) - A39-1 (IG2) Power switch off 10 kohms or higher G57-3 (SMRP) - G58-1 (ACCD) Power switch off 10 kohms or higher G57-3 (SMRP) - G58-2 (IG1D) Power switch off 10 kohms or higher G57-3 (SMRP) - A39-2 (IG2D) Power switch off 10 kohms or higher G57-3 (SMRP) - G57-14 (SPDI) Power switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Measure the resistance according to the value(s) in the table below. (w/o Smart key system) Standard Resistance Tester Connection Switch Condition Specified Condition G57-3 (SMRP) - A38-2 (+B2) Ignition switch off 10 kohms or higher G57-3 (SMRP) - A39-1 (IG2) Ignition switch off 10 kohms or higher G57-3 (SMRP) - A39-5 (+B1) Ignition switch off 10 kohms or higher G57-3 (SMRP) - A39-6 (MREL) Ignition switch off 10 kohms or higher G57-3 (SMRP) - G57-1 (BATT) Ignition switch off 10 kohms or higher G57-3 (SMRP) - G57-14 (SPDI) Ignition switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) Connect the power management control ECU connectors. Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. Install the IG2 No. 2 fuse, IGCT No. 2 fuse and AM2 fuse to the No. 2 engine room relay block and No. 2 junction block assembly. (w/ Smart key system) Install the IG2 No. 2 fuse, IGCT No. 2 fuse and ECU-B No. 2 fuse to the No. 2 engine room relay block and No. 2 junction block assembly. (w/o Smart key system) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK --> See step 12
- CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - HYBRID BATTERY JUNCTION BLOCK ASSEMBLY) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Disconnect connector G57 from the power management control ECU. Measure the resistance according to the value(s) in the table below. Standard Resistance (Check for Open) Tester Connection Switch Condition Specified Condition G57-3 (SMRP) - M40-4 (SMRP) Ignition switch off Below 1 ohms Standard Resistance (Check for Short) Tester Connection Switch Condition Specified Condition G57-3 (SMRP) and M40-4 (SMRP) - Body ground and other terminals Ignition switch off 10 kohms or higher TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Power Management Control ECU) *b Rear view of wire harness connector (to Hybrid Battery Junction Block Assembly) Connect the power management control ECU connector. Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- CHECK HARNESS AND CONNECTOR (HYBRID BATTERY JUNCTION BLOCK ASSEMBLY - BODY GROUND) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the No. 1 hybrid vehicle battery cover panel LH. Refer to «REMOVAL [12/2013 - ] - Step 12»(ref-651170-S13226954932014081900000) . Disconnect connector M40 from the hybrid battery junction block assembly. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Switch Condition Specified Condition M40-2 (GND) - Body ground Ignition switch off Below 1 ohms TEXT IN ILLUSTRATION *a Rear view of wire harness connector (to Hybrid Battery Junction Block Assembly) Connect the hybrid battery junction block assembly connector. Install the No. 1 hybrid vehicle battery cover panel LH. NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR OK: Go to next step
- INSPECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY (SMRP) WARNING: Be sure to wear insulated gloves. Check that the service plug grip is not installed. NOTE: After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction. Remove the hybrid battery junction block assembly. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000) . Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition M40-4 (SMRP) - M40-2 (GND) -40 to 80 °C (-40 to 176°F) 112 to 274 ohms TEXT IN ILLUSTRATION *a Component without harness connected (Hybrid Battery Junction Block Assembly) Install the hybrid battery junction block assembly. NG --> See step 13 OK --> See step 11
- CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS [12/2013 - ]»(ref-651311-S05389677472014081900000)
- REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [12/2013 - ]»(ref-651325-S11162007572014081900000)
- REPLACE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S40597243652014081900000)
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0AEE-277 or P0AF1-276 is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A93-346 Inverter Cooling System Performance P0C73-776 Motor Electronics Coolant Pump "A" Control Performance P314A-828 Inverter Coolant Pump Speed Signal HINT: P0AEE-277 or P0AF1-276 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 8 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK QUANTITY OF HV COOLANT. Refer to «PROCEDURE - Step 3»(ref-651326-S26065712322014081900000) B --> ADD HV COOLANT C --> INSPECT FOR HV COOLANT LEAK AND ADD HV COOLANT A: Go to next step
- CHECK COOLANT HOSE. Refer to «PROCEDURE - Step 4»(ref-651326-S26065712322014081900000) NG --> CORRECT THE PROBLEM OK: Go to next step
- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE ELECTRIC COOLING FAN). Refer to «PROCEDURE - Step 5»(ref-651326-S26065712322014081900000) NG --> See step 9 OK: Go to next step
- CHECK HV COOLANT (CHECK FOR CONDITIONS THAT MAY HAVE CAUSED FREEZING). Refer to «PROCEDURE - Step 6»(ref-651326-S26065712322014081900000) B --> See step 10 A: Go to next step
- REPLACE HV COOLANT. Refer to «PROCEDURE - Step 7»(ref-651326-S26065712322014081900000) NEXT --> COMPLETED
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- CHECK COOLING FAN SYSTEM. Refer to «Cooling Fan Circuit [12/2013 - ]»(ref-651329-S19819717042014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000) NEXT --> COMPLETED
| Related DTCs | P0AFC (INF 129): Voltage (VB) sensor deviation |
| Required sensors / components | Battery smart unit |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0AFC (INF 129): is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Turn the ignition switch to ON (READY).
- With the shift lever in D, depress both the accelerator pedal and brake pedal at the same time to raise the SOC to a sufficient level.
- Move the shift lever to P, check that the engine is stopped.
- Set the A/C for maximum cooling.
- Leave the vehicle for a few minutes. HINT: During step 9, make sure that the engine is stopped. If the engine starts, restart from step 6.
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output and want to confirm permanent DTC, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform the universal trip, and then check for permanent DTCs again.
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0AFC-129 is output or P0AFC-129 and DTCs other than the ones in the table below are also output. A DTCs shown in Table 1 are output simultaneously. B DTCs shown in Table 2 are output simultaneously. C TABLE 1 DTC No. Relevant Diagnosis P0A1A-151, 155, 156, 658, 659 Generator Control Module P0A1B-164, 193, 512, 661, 786 Drive Motor "A" Control Module P0A1D-148 Hybrid Powertrain Control Module P0A78-266, 267 Drive Motor "A" Inverter Performance P0A94-589, 590 DC/DC Converter Performance P2511-149 ECM/PCM Power Relay Sensor Circuit Intermittent P3004-132 High Voltage Power Resource P324E-788 MG-ECU Power Relay Intermittent Circuit U0110 (all INF codes)*1 Lost Communication with Drive Motor Control Module "A" TABLE 2 DTC No. Relevant Diagnosis P0AFC-123 Hybrid Battery Pack Sensor Module P0B3D-123 Hybrid Battery Voltage Sensor "A" Circuit Low P0B42-123 Hybrid Battery Voltage Sensor "B" Circuit Low P0B47-123 Hybrid Battery Voltage Sensor "C" Circuit Low P0B4C-123 Hybrid Battery Voltage Sensor "D" Circuit Low P0B51-123 Hybrid Battery Voltage Sensor "E" Circuit Low P0B56-123 Hybrid Battery Voltage Sensor "F" Circuit Low P0B5B-123 Hybrid Battery Voltage Sensor "G" Circuit Low P0B60-123 Hybrid Battery Voltage Sensor "H" Circuit Low P0B65-123 Hybrid Battery Voltage Sensor "I" Circuit Low P0B6A-123 Hybrid Battery Voltage Sensor "J" Circuit Low P0B6F-123 Hybrid Battery Voltage Sensor "K" Circuit Low P308A-123 Hybrid Battery Voltage Sensor All Circuits Low HINT: *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure. P0AFC-129 may be output due to a malfunction which causes the DTCs in the table above to be output. In this case, first troubleshoot the output DTCs in the table above. Then, perform a reproduction test to check that no DTCs are output. Turn the ignition switch off. B --> See step 3 C --> See step 4 A --> See step 2
- REPLACE BATTERY SMART UNIT. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S00180981092014081900000)
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- GO TO DTC CHART (HYBRID BATTERY SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651324-S14904481492014081900000)
| Related DTCs | P0AFC (INF 150): Power supply circuit malfunction |
| Required sensors / components | Battery smart unit |
| Frequency of operation | Continuous |
| Duration | TMC's intellectual property |
| MIL operation | 1 driving cycle |
| Sequence of operation | None |
| The monitor will run whenever the following DTCs are not present | TMC's intellectual property |
| Other conditions belong to TMC's intellectual property | |
| TMC's intellectual property | |
| Power management control ECU | DTC P0AFC (INF 150) is not detected |
- Connect the Techstream to the DLC3.
- Turn the ignition switch to ON (IG) and turn the Techstream on.
- Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
- Turn the ignition switch off and wait for 30 seconds or more.
- Turn the ignition switch to ON (READY).
- Wait for 15 seconds or more.
- Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.
- Read the current DTCs. HINT: If a current DTC is output, the system is malfunctioning. If a current DTC is not output and want to confirm permanent DTC, perform the following procedure.
- Check that permanent DTCs are cleared. If no permanent DTC is output, the system is normal.
- If the permanent DTCs are not cleared, perform the universal trip, and then check for permanent DTCs again.
Scheme 279
Scheme 279: WIRING DIAGRAM
- CHECK HARNESS AND CONNECTOR (IGCT VOLTAGE). Refer to «PROCEDURE - Step 1»(ref-651331-S37480981652014081900000) NG --> See step 2 OK --> See step 3
- CHECK HARNESS AND CONNECTOR (GND - BODY GROUND). Refer to «PROCEDURE - Step 2»(ref-651331-S37480981652014081900000) NG --> REPAIR OR REPLACE HARNESS OR CONNECTOR (GND - BODY GROUND) OK --> REPAIR OR REPLACE HARNESS OR CONNECTOR (BATT VL SSR FUSE - BATTERY SMART UNIT)
- REPLACE BATTERY SMART UNIT. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S00180981092014081900000)
- CHECK DTC OUTPUT (HYBRID CONTROL) Connect the Techstream to the DLC3. Turn the ignition switch to ON (IG). Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. Check if DTCs are output. Result Result Proceed to Only P0BCD-315 or P0BD0-314 is output, or DTCs other than the ones in the table below are also output. A Any of the following DTCs are also output. B DTC No. Relevant Diagnosis P0A93-346 Inverter Cooling System Performance P0C73-776 Motor Electronics Coolant Pump "A" Control Performance P314A-828 Inverter Coolant Pump Speed Signal HINT: P0BCD-315 or P0BD0-314 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output. Turn the ignition switch off. B --> See step 8 A: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR). Refer to «PROCEDURE - Step 3»(ref-651326-S18572492392014081900000) NG --> CONNECT SECURELY OK: Go to next step
- CHECK QUANTITY OF HV COOLANT. Refer to «PROCEDURE - Step 3»(ref-651326-S26065712322014081900000) B --> ADD HV COOLANT C --> INSPECT FOR HV COOLANT LEAK AND ADD HV COOLANT A: Go to next step
- CHECK COOLANT HOSE. Refer to «PROCEDURE - Step 4»(ref-651326-S26065712322014081900000) NG --> CORRECT THE PROBLEM OK: Go to next step
- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE ELECTRIC COOLING FAN). Refer to «PROCEDURE - Step 5»(ref-651326-S26065712322014081900000) NG --> See step 9 OK: Go to next step
- CHECK HV COOLANT (CHECK FOR CONDITIONS THAT MAY HAVE CAUSED FREEZING). Refer to «PROCEDURE - Step 6»(ref-651326-S26065712322014081900000) B --> See step 10 A: Go to next step
- REPLACE HV COOLANT. Refer to «PROCEDURE - Step 7»(ref-651326-S26065712322014081900000) NEXT --> COMPLETED
- GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to «DIAGNOSTIC TROUBLE CODE CHART [12/2013 - ]»(ref-651311-S37049002362014081900000)
- CHECK COOLING FAN SYSTEM. Refer to «Cooling Fan Circuit [12/2013 - ]»(ref-651329-S19819717042014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000)
- REPLACE INVERTER WITH CONVERTER ASSEMBLY Refer to «COMPONENTS [12/2013 - ]»(ref-651170-S13086075082014081900000) NEXT --> COMPLETED