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Hybrid Control System - (Diagnostic Codes & Circuit Tests) (Hybrid): Overview Toyota Highlander III

Engine Control Systems 14 illustrations ~3758 words

DESCRIPTION

Refer to the description for DTC P0AE6-225.

Refer to DESCRIPTION

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P3004-800High Voltage Power ResourceHigh-voltage circuit malfunctions between the HV battery and inverter with converter assembly. Excessive overcurrent occurs during precharge (time from when SMRP turns on until SMRG turns on). (1 trip detection logic)Wire harness or connector No. 4 engine wire Compressor with motor assembly Inverter with converter assembly Hybrid battery junction block assembly No. 6 floor wire Power management control ECUDoes not come onMaster Warning Light: Comes on
P3004-801High Voltage Power ResourceHigh-voltage circuit malfunctions between the HV battery and inverter with converter assembly. Minimal overcurrent occurs during precharge (time from when SMRP turns on until when SMRG turns on). (1 trip detection logic)Wire harness or connector No. 4 engine wire Compressor with motor assembly Inverter with converter assembly Hybrid battery junction block assembly No. 6 floor wire Power management control ECUDoes not come onMaster Warning Light: Comes on
DTC No.Data List
P3004-800VH-Voltage after Boosting Power Resource VB
P3004-801

RELATED DATA LIST

The following items can be helpful when performing repairs

Data List

  1. VL-Voltage before Boosting
  2. Power Resource IB
  3. Ready Signal

Refer to the description for DTC P0AE6-225.

Refer to DESCRIPTION

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P3004-803High Voltage Power ResourceHigh-voltage circuit malfunctions between the HV battery and inverter with converter assembly. When the power switch is on (READY), both "VL-Voltage before Boosting" and "VH-Voltage after Boosting" drop abnormally. The EV electric battery fuse is blown, the service plug grip is removed, SMRB or SMRG remains open, or the high-voltage cable has an open circuit. (1 trip detection logic)Hybrid battery junction block assembly Wire harness or connectorDoes not come onMaster Warning Light: Comes on
DTC No.Data List
P3004-803VL-Voltage before Boosting VH-Voltage after Boosting Power Resource VB Power Resource IB

RELATED DATA LIST

The following items can be helpful when performing repairs

Data List

  1. Ready Signal

The power management control ECU detects a problem in the collision signal line from the airbag sensor assembly and alerts the driver.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P3107-213Lost Communication with Airbag System Control ModuleShort to ground in the communication circuit: Communication from the airbag sensor assembly stopped and Circuit Low has been detected for a certain period. (1 trip detection logic)Wire harness or connector Airbag sensor assembly Power management control ECUDoes not come onMaster Warning Light: Comes on
DTC No.Data List
P3107-213Collision Signal (Airbag)

RELATED DATA LIST

Scheme 163

Scheme 163: WIRING DIAGRAM

Refer to the description for DTC P3107-213.

Refer to DESCRIPTION

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P3107-214Lost Communication with Airbag System Control ModuleOpen or short to +B in the communication circuit (1 trip detection logic)Wire harness or connector Airbag sensor assembly Power management control ECUDoes not come onMaster Warning Light: Comes on
DTC No.Data List
P3107-214Collision Signal (Airbag)

RELATED DATA LIST

Refer to the description for DTC P3107-213.

Refer to DESCRIPTION

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P3107-215Lost Communication with Airbag System Control ModuleAbnormal communication signal: Communication from the airbag sensor assembly stopped and circuit high has been detected for a certain period. (1 trip detection logic)Wire harness or connector Airbag sensor assembly Power management control ECUDoes not come onMaster Warning Light: Comes on
DTC No.Data List
P3107-215Collision Signal (Airbag)

RELATED DATA LIST

The power management control ECU detects a wiring malfunction in the serial communication line between it and the compressor with motor assembly.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P3108-536Lost Communication with A/C System Control ModuleCommunication error (air conditioning system to hybrid control system): Error in communication data from the A/C inverter. Although an air conditioning inverter shutdown signal is sent, the air conditioning inverter does not shutdown. (1 trip detection logic)Wire harness or connector Compressor with motor assembly Power management control ECUDoes not come onMaster Warning Light: Does not come on
DTC No.Data List
P3108-536A/C Consumption Pwr Aircon Gate Status

RELATED DATA LIST

Scheme 164

Scheme 164: WIRING DIAGRAM

The MG ECU monitors its internal operation for malfunctions.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P310A-711Communication Error from MGR to MG2Communication error (from the rear motor (MGR) to the motor (MG2)) (1 trip detection logic)Inverter with converter assemblyComes onMaster Warning Light: Comes on

The MG ECU monitors its internal operation for malfunctions.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P310B-662Communication Error from MG2 to MGRCommunication error (from the motor (MG2) to the rear motor (MGR)) (1 trip detection logic)Inverter with converter assemblyComes onMaster Warning Light: Comes on

The power management control ECU monitors the IGCT relay and detects the following malfunction.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P3110-223HV Main RelayIGCT relay stuck on (+B short): IGCT relay is stuck on or a short to B+ exists. Power to the power management control ECU does not shut down when the power switch is turned off. (1 trip detection logic)Wire harness or connector IGCT relay Power management control ECUDoes not come onMaster Warning Light: Comes on

The hybrid vehicle transaxle assembly consists of the planetary gear unit, generator (MG1) and motor (MG2). The planetary gear unit uses a planetary gear to split the engine output into mechanical power and electrical power in accordance with driving requests when the vehicle is being driven or the HV battery is being charged. When accelerating, motor (MG2) assists engine output by increasing vehicle driving force. Motor (MG2) also converts braking energy, which would otherwise be consumed in the form of heat during braking, into electrical energy. This recovered energy is stored in the HV battery. Generator (MG1) supplies power, which is used for charging the HV battery or driving motor (MG2), and also regulates the amount of electricity being generated. In addition, generator (MG1) is used as a starter motor to start the engine.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P3147-239Transmission systemDrive force from motor (MG2) or the engine cannot be transmitted to the wheels. The engine, generator (MG1), motor (MG2) or hybrid vehicle transaxle assembly does not run smoothly due to a mechanical malfunction. (1 trip detection logic)Engine Hybrid vehicle transaxle assembly Power management control ECU Transmission input damper assemblyDoes not come onMaster Warning Light: Comes on
P3147-241Transmission systemHybrid vehicle transaxle malfunction (input system lock): When the vehicle is stopped, an engine cranking signal is sent but the generator (MG1) does not rotate. The generator (MG1) or the engine does not rotate, or the planetary gear unit is malfunctioning. (1 trip detection logic)Engine Hybrid vehicle transaxle assembly Power management control ECU Transmission input damper assemblyDoes not come onMaster Warning Light: Comes on
DTC No.ECU Data List
P3147-239Motor(MG2) Revolution Motor(MG2) Torq M(MG2) Trq Exec Val Generator(MG1) Rev Generator(MG1) Torq G(MG1) Trq Exec Val Engine Revolution Calculate Load
P3147-241

RELATED DATA LIST

Refer to the description for DTC P3147-239.

Refer to DESCRIPTION

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P3147-240Transmission systemGenerator (MG1) locked: The generator (MG1) does not rotate when the vehicle is being driven in EV drive mode. (1 trip detection logic)Hybrid vehicle transaxle assemblyDoes not come onMaster Warning Light: Comes on
P3147-242Transmission systemPlanetary gear locked: The 3 planetary gears rotate all together, not individually. The planetary gear carrier is seized. (1 trip detection logic)Hybrid vehicle transaxle assemblyDoes not come onMaster Warning Light: Comes on
DTC No.ECU Data List
P3147-240Motor(MG2) Revolution Motor(MG2) Torq M(MG2) Trq Exec Val Generator(MG1) Rev Generator(MG1) Torq G(MG1) Trq Exec Val Engine Revolution
P3147-242

RELATED DATA LIST

Refer to the description for DTC P0C73-776.

Refer to DESCRIPTION

The inverter water pump assembly sends the inverter water pump speed (measured value) signal to the power management control ECU. If the inverter water pump speed (measured value) signal is not sent to the power management control ECU when the power switch is on (READY), this DTC is stored.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P314A-828Inverter Coolant Pump Speed SignalThe inverter water pump speed signal is not sent to the power management control ECU when the power switch is turned on (READY). (1 trip detection logic)Wire harness or connector Power management control ECU Inverter water pump assembly INV W/PMP fuse IGCT relayComes onMaster Warning Light: Comes on

HINT

  1. A malfunction (open, short to +B or short to ground) in the speed signal line from the inverter water pump assembly to the power management control computer is detected.
  2. A malfunction in the inverter water pump assembly power source circuit is detected.
  3. A malfunction in the +B line is detected.
  4. A malfunction in power management control computer power source circuit is detected.
DTC No.Data List
P314A-828Inverter W/P Revolution (Inverter) W/P Run Control Duty Ready Signal

RELATED DATA LIST

DTC No.Active Test
P314A-828Activate the (Inverter) Water Pump

RELATED ACTIVE TEST

MONITOR DESCRIPTION

The power management control ECU monitors speed of the inverter water pump assembly. If the inverter water pump speed signal is not sent to the power management control ECU, the power management control ECU will illuminate the MIL and store a DTC.

The power management control ECU sends a block signal to the motor generator control ECU (MG ECU) to shutdown the power supply to the motor. When the system is not in the on (READY) state, it sends an HSDN (MG shutdown signal) signal from the power management control ECU to the motor generator control ECU (MG ECU) to check the function of the HV gate block. When a malfunction is detected in the HV gate block function, DTCs are stored.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P321E-318All HV Gate Blocking Range/PerformanceAn open or ground short in the HV gate block signal circuit when the gate is operating. When the HV gate block function check is performed (when the power switch is turned from on (READY) to off), the inverter voltage (VH) drops and current flows in the inverter. (The generator (MG1), motor (MG2) and rear motor (MGR) are malfunctioning.) (1 trip detection logic)Wire harness or connector Power management control ECU Inverter with converter assemblyDoes not come onMaster Warning Light: Comes on
DTC No.Data List
P321E-318VH-Voltage after Boosting Ready Signal Emergency Shutdown

RELATED DATA LIST

Scheme 165

Scheme 165: WIRING DIAGRAM

Refer to the description for DTC P321E-318.

Refer to DESCRIPTION

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P321F-319Part of HV Gate Blocking Range/PerformanceAn open or ground short in the HV gate block signal circuit when the gate is operating. When the HV gate block function check is performed (when the power switch is turned from on (READY) to off), the inverter voltage (VH) drops and current flows in the inverter. (Any of the generator (MG1), motor (MG2) or rear motor (MGR) is malfunctioning.) (1 trip detection logic)Inverter with converter assemblyDoes not come onMaster Warning Light: Comes on
DTC No.Data List
P321F-319VH-Voltage after Boosting Ready Signal Emergency Shutdown

RELATED DATA LIST

If the MG ECU, which is built into in the inverter with converter assembly, is reset due to a problem with the power source in the inverter, the power management control ECU will stored this DTC.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
P324E-788MG-ECU Power Relay Intermittent CircuitError in reset signal from the inverter assembly power source IC: If internal power source voltage drops below the normal CPU operating voltage or the ROM/RAM is malfunctioning, the power source IC resets the MG ECU and stores this DTC. (1 trip detection logic)Wire harness or connector Inverter with converter assemblyDoes not come onMaster Warning Light: Comes on

Scheme 166

Scheme 166: WIRING DIAGRAM

The power management control ECU transmits and receives signals via CAN communication to and from the ECM, skid control ECU assembly, power steering ECU assembly, main body ECU, airbag sensor assembly, and air conditioning amplifier assembly.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
U0100-530Lost Communication with ECM / PCM "A"A CAN communication error between the ECM and power management control ECU (CAN communication system malfunction) occurs (1 trip detection logic)CAN communication systemComes onMaster Warning Light: Comes on
U0129-527Lost Communication with Brake System Control ModuleA CAN communication error (V BUS) between the skid control ECU assembly and power management control ECU (CAN communication system malfunction) occurs (1 trip detection logic)CAN communication systemDoes not come onMaster Warning Light: Comes on
U0129-528Lost Communication with Brake System Control ModuleA CAN communication error between the skid control ECU assembly and power management control ECU (CAN communication system malfunction) occurs (1 trip detection logic)CAN communication systemDoes not come onMaster Warning Light: Comes on
U0140-146Communication Error from Body ECU to HV ECUA CAN communication error between the main body ECU and power management control ECU (CAN communication system malfunction) occurs (1 trip detection logic)CAN communication systemDoes not come onMaster Warning Light: Comes on
U0151-763Communication Error from Airbag ECU to HV ECUA CAN communication error between the airbag sensor assembly and power management control ECU (CAN communication system malfunction) occurs (1 trip detection logic)CAN communication systemDoes not come onMaster Warning Light: Comes on
U0164-827Communication Error from A/C ECU to HV ECUA CAN communication error between the air conditioning amplifier assembly and power management control ECU (CAN communication system malfunction) occurs (1 trip detection logic)CAN communication systemDoes not come onMaster Warning Light: Does not come on
U1107-436Lost Communication with Power Management ModuleA CAN communication error between the power source ECU and power management control ECU (CAN communication system malfunction) occurs (1 trip detection logic)CAN communication systemDoes not come onMaster Warning Light: Comes on

If the power management control ECU detects a problem with CAN communication with the ECU, it will illuminate the MIL and store a DTC.

For a description of the inverter.

Refer to DESCRIPTION

The MG ECU, which is built into in the inverter with converter assembly, controls motor (MG2) based on commands from the power management control ECU. The MG ECU monitors communication data and detects malfunctions.

The power management control ECU monitors communication data and detects malfunctions.

A communication error between the MG ECU and power management control ECU.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
U0110-159Lost Communication with Drive Motor Control Module "A"Error in reception from inverter with converter assembly (MG ECU) via serial communication (out of communication standard) (1 trip detection logic)Wire harness or connector Inverter with converter assembly Hybrid vehicle transaxle assembly Power management control ECU PCU fuseDoes not come onMaster Warning Light: Comes on
U0110-656Lost Communication with Drive Motor Control Module "A"Error in reception from inverter with converter assembly (MG ECU) via serial communication (out of communication standard) (1 trip detection logic)Wire harness or connector Inverter with converter assembly Hybrid vehicle transaxle assembly Power management control ECU PCU fuseDoes not come onMaster Warning Light: Comes on
U0110-657Lost Communication with Drive Motor Control Module "A"Error in reception from inverter with converter assembly (MG ECU) via serial communication (no reception) (1 trip detection logic)Wire harness or connector Inverter with converter assembly Hybrid vehicle transaxle assembly Power management control ECU PCU fuseDoes not come onMaster Warning Light: Comes on

Scheme 167

Scheme 167: WIRING DIAGRAM

The MG ECU, which is built into in the inverter with converter assembly, controls motor (MG2) based on commands from the power management control ECU.

The motor generator control ECU (MG ECU) monitors communication data and detects malfunctions.

A communication error between the MG ECU and power management control ECU is detected.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
U0110-160Lost Communication with Drive Motor Control Module "A"Error in signal transmission to the inverter with converter assembly (MG ECU) via serial communication (no transmission, out of communication standard) (1 trip detection logic)Wire harness or connector Inverter with converter assembly Hybrid vehicle transaxle assembly Power management control ECUDoes not come onMaster Warning Light: Comes on

If there is a malfunction in the air conditioning amplifier assembly, DTC U0424-537 will be stored.

DTC No.Detection ItemDTC Detection ConditionTrouble AreaMILWarning Indicate
U0424-537Invalid Data Received from HVAC Control ModuleAir conditioning amplifier assembly malfunction: The power management control ECU receives a communication error signal from the air conditioning amplifier assembly. (1 trip detection logic)Air conditioning amplifier assemblyDoes not come onMaster Warning Light: Does not come on

When the vehicle is being driven with the accelerator pedal depressed, depressing the brake pedal without releasing the accelerator pedal will activate the brake override system to restrict driving torque. The conditions for activating the brake override system as well as the items that are controlled are explained below.

Scheme 168

Scheme 168: DESCRIPTION

Activation Conditions

  1. The accelerator pedal and brake pedal are depressed at the same time.

Note. Brake override control may not be performed depending on the relationship between accelerator opening and vehicle speed.

Items Controlled

  1. Controls driving force

HINT

  1. When the control is operating, requested accelerator torque is controlled in accordance with the brake pedal stroke.
  2. When the driving force is reduced to a specified level because the accelerator pedal and brake pedal are depressed at the same time, an indicator is displayed on the meter. (Operation of the system can be confirmed when the indicator is displayed on the meter.)

Deactivation Conditions

  1. The accelerator pedal or brake pedal is released.

When the shift lever is in S, different ranges can be chosen using the floor shift sequential gate.

Scheme 169

Scheme 169: WIRING DIAGRAM

Refer to the wiring diagram for DTC P0AE6-225.

Refer to WIRING DIAGRAM

Scheme 170

Scheme 170

Scheme 171

Scheme 171

Scheme 172

Scheme 172
  1. READ VALUE USING TECHSTREAM (SPORTS MODE) Connect the Techstream to the DLC3. Turn the power switch on (IG). Enter the following menus: Powertrain / Hybrid Control / Data List / Sports Mode. Powertrain > Hybrid Control > Data List Tester Display Sports Mode Read the value displayed on the Techstream. Powertrain > Hybrid Control > Data List Tester Display Measurement Item Range Normal Condition Sports Mode Sports shift signal ON or OFF Shift lever in S: ON Shift lever not in S position: OFF Result Result Proceed to The Techstream display changes according to the shift lever operation. A The Techstream display does not change according to the shift lever operation. B Turn the power switch off. Result: 2 B See step 6 Result: 1 A See step 2
  2. READ VALUE USING TECHSTREAM (SPORT UP SHIFT SENS STATE, SPORT DWN SHIFT SENS STATE) Connect the Techstream to the DLC3. Turn the power switch on (IG). Enter the following menus: Powertrain / Hybrid Control / Data List / Sport Up Shift Sens State, Sport Dwn Shift Sens State. Powertrain > Hybrid Control > Data List Tester Display Sport Up Shift Sens State Sport Dwn Shift Sens State Read the value displayed on the Techstream. Powertrain > Hybrid Control > Data List Tester Display Measurement Item Range Normal Condition Sport Up Shift Sens State Operation of "+" transmission control switch. ON or OFF ON: Shift lever held in "+" operated OFF: Shift lever in S Sport Dwn Shift Sens State Operation of "-" transmission control switch. ON or OFF ON: Shift lever held in "-" operated OFF: Shift lever in S Result Result Proceed to The Techstream display changes according to the transmission control switch (transmission floor shift assembly) operation. A The Techstream display does not change according to the transmission control switch (transmission floor shift assembly) operation. B Turn the power switch off. Result: 2 B See step 4 Result: 1 A See step 3
  3. CHECK FOR INTERMITTENT PROBLEMS Refer to «CHECK FOR INTERMITTENT PROBLEMS [02/2014 - ]»(ref-644289-S20908109292014072300000) Result Proceed to OK NG Result: 1 OK REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [02/2014 - ]»(ref-644295-S12751216452014072300000) Result: 2 NG REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA
  4. INSPECT TRANSMISSION CONTROL SWITCH (TRANSMISSION FLOOR SHIFT ASSEMBLY) Disconnect the F46 transmission control switch (transmission floor shift assembly) connector. Measure the resistance according to the value(s) in the table below when the shift lever is moved to each position. Standard Resistance Tester Connection Condition Specified Condition 2 (SFTU) - 5 (E) Shift lever held in "+" Below 1 ohms 1 (SFTD) - 5 (E) Shift lever held in "-" Below 1 ohms 2 (SFTU) - 5 (E) Shift lever in S 10 kohms or higher 1 (SFTD) - 5 (E) Shift lever in S 10 kohms or higher *a Component without harness connected (to Transmission Control Switch (Transmission Floor Shift Assembly)) Reconnect the F46 transmission control switch (transmission floor shift assembly) connector. Result Proceed to OK NG Result: 2 NG REPLACE TRANSMISSION CONTROL SWITCH (TRANSMISSION FLOOR SHIFT ASSEMBLY). Refer to «COMPONENTS [02/2014 - ]»(ref-644273-S41184565662014072300000) Result: 1 OK See step 5
  5. CHECK HARNESS AND CONNECTOR (TRANSMISSION CONTROL SWITCH (TRANSMISSION FLOOR SHIFT ASSEMBLY) - POWER MANAGEMENT CONTROL ECU) Disconnect the F16 power management control ECU connector. Measure the resistance according to the value(s) in the table below when the shift lever is moved to each position. Standard Resistance Tester Connection Condition Specified Condition F16-21 (SFTU) - Body ground Shift lever held in "+" Below 1 ohms F16-20 (SFTD) - Body ground Shift lever held in "-" Below 1 ohms F16-21 (SFTU) - Body ground Shift lever in S 10 kohms or higher F16-20 (SFTD) - Body ground Shift lever in S 10 kohms or higher *a Rear view of wire harness connector (to Power Management Control ECU) Reconnect the F16 power management control ECU connector. Result Proceed to OK NG Result: 1 OK REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [02/2014 - ]»(ref-644295-S12751216452014072300000) Result: 2 NG REPAIR OR REPLACE HARNESS OR CONNECTOR
  6. CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT) Disconnect the F46 transmission control switch (transmission floor shift assembly) connector. Measure the voltage according to the value(s) in the table below. Standard Voltage Tester Connection Condition Specified Condition F46-3 (IG) - Body ground Power switch on (IG) 11 to 14 V F46-5 (E) - Body ground Power switch off Below 1 V *a Front view of wire harness connector (to Transmission Control Switch (Transmission Floor Shift Assembly)) Turn the power switch off. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition F46-5 (E) - Body ground Power switch off Below 1 ohms Reconnect the F46 transmission control switch (transmission floor shift assembly) connector. Result Proceed to OK NG Result: 2 NG CHECK POWER SOURCE CIRCUIT Result: 1 OK See step 7
  7. INSPECT TRANSMISSION CONTROL SWITCH (TRANSMISSION FLOOR SHIFT ASSEMBLY) Disconnect the F46 transmission control switch (transmission floor shift assembly) connector. Measure the resistance according to the value(s) in the table below when the shift lever is moved to each position. Standard Resistance Tester Connection Condition Specified Condition 3 (IG) - 7 (S) Shift lever in S Below 1 ohms 2 (SFTU) - 5 (E) Shift lever held in "+" Below 1 ohms 1 (SFTD) - 5 (E) Shift lever held in "-" Below 1 ohms 3 (IG) - 7 (S) Shift lever in any position except S 10 kohms or higher 2 (SFTU) - 5 (E) Shift lever in S 10 kohms or higher 1 (SFTD) - 5 (E) Shift lever in S 10 kohms or higher *a Component without harness connected (Transmission Control Switch (Transmission Floor Shift Assembly)) Reconnect the F46 transmission control switch (transmission floor shift assembly) connector. Result Proceed to OK NG Result: 2 NG See step 9 Result: 1 OK See step 8
  8. CHECK HARNESS AND CONNECTOR (POWER MANAGEMENT CONTROL ECU - TRANSMISSION CONTROL SWITCH (TRANSMISSION FLOOR SHIFT ASSEMBLY)) Remove the IG2-EFI fuse from the No. 1 engine room relay block and No. 1 junction block assembly. *1 No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly *2 IG2-EFI Fuse Remove the PM-IGCT fuse from the No. 3 engine room relay block. *1 No. 3 Engine Room Relay Block *2 PM-IGCT Fuse Remove the AM2 fuse and ECU-ACC from the instrument panel junction block assembly. *1 Instrument Panel Junction Block Assembly *2 AM2 Fuse *3 ECU-ACC Fuse Disconnect the A60, A61, F15 and F16 power management control ECU connectors. *a Rear view of wire harness connector (to Power Management Control ECU) Measure the resistance according to the value(s) in the table below when the shift lever is moved to each position. Standard Resistance Tester Connection Condition Specified Condition F16-22 (M) - A60-1 (+B2) Power switch off 10 kohms or higher F16-22 (M) - A61-3 (+B1) Power switch off 10 kohms or higher F16-22 (M) - F15-1 (AM22) Power switch off 10 kohms or higher F16-22 (M) - F16-7 (AM21) Power switch off 10 kohms or higher F16-22 (M) - A60-4 (MREL) Power switch off 10 kohms or higher F16-22 (M) - A61-1 (IG2) Power switch off 10 kohms or higher F16-22 (M) - A60-10 (ACCI) Power switch off 10 kohms or higher F16-22 (M) - F16-1 (ACCD) Power switch off 10 kohms or higher F16-22 (M) - F16-2 (IG1D) Power switch off 10 kohms or higher F16-22 (M) - F15-16 (SPDI) Power switch off 10 kohms or higher F16-21 (SFTU) - Body ground Shift lever held in "+" Below 1 ohms F16-21 (SFTU) - Body ground Shift lever in S 10 kohms or higher F16-20 (SFTD) - Body ground Shift lever in S 10 kohms or higher F16-20 (SFTD) - Body ground Shift lever held in "-" Below 1 ohms NOTE: If the power switch is turned on (IG) with the power management control ECU connector disconnected, other DTCs will be stored. After performing the inspection, clear the DTCs. Disconnect the F46 transmission control switch (transmission floor shift assembly) connector. Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition F16-22 (M) - F46-7 (S) Power switch off Below 1 ohms *a Rear view of wire harness connector (to Power Management Control ECU) *b Front view of wire harness connector (to Transmission Control Switch (Transmission Floor Shift Assembly)) Reconnect the F46 transmission control switch (transmission floor shift assembly) connector. Reconnect the A60, A61, F15 and F16 power management control ECU connectors. Install the AM2 fuse and ECU-ACC fuse. Install the IG2-EFI fuse. Install the PM-IGCT fuse. Result Proceed to OK NG Result: 1 OK REPLACE POWER MANAGEMENT CONTROL ECU. Refer to «COMPONENTS [02/2014 - ]»(ref-644295-S12751216452014072300000) Result: 2 NG REPAIR OR REPLACE HARNESS OR CONNECTOR
  9. INSPECT FUSE (SHIFT SW) Remove the SHIFT SW fuse from the No. 3 engine room relay block. *1 No. 3 Engine Room Relay Block *2 SHIFT SW Fuse Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition SHIFT SW fuse terminals Always Below 1 ohms Install the SHIFT SW fuse. Result Proceed to OK NG Result: 2 NG REPLACE FUSE (SEQUENTIAL) Result: 1 OK See step 10
  10. INSPECT HARNESS OR CONNECTOR (TRANSMISSION CONTROL SWITCH (TRANSMISSION FLOOR SHIFT ASSEMBLY) - POWER MANAGEMENT CONTROL ECU) Disconnect the F46 transmission control switch (transmission floor shift assembly) connector. Disconnect the A60 power management control ECU connector. Measure the resistance according to the value(s) in the table below. *a Front view of wire harness connector (to Transmission Control Switch (Transmission Floor Shift Assembly)) *b Rear view of wire harness connector (to Power Management Control ECU) Standard Resistance Tester Connection Condition Specified Condition F46-3 (IG) - A60-9 (PSFT) Power switch off Below 1 ohms F46-3 (IG) or A60-9 (PSFT) - Body ground and other terminals Power switch off 10 kohms or higher Reconnect the A60 power management control ECU connector. Reconnect the F46 transmission control switch (transmission floor shift assembly) connector. Result Proceed to OK NG Result: 1 OK REPAIR OR REPLACE POWER SOURCE CIRCUIT Result: 2 NG REPAIR OR REPLACE HARNESS OR CONNECTOR

The EV drive mode signal will be sent to the power management control ECU when the EV drive mode switch (pattern select switch assembly) is operated. If the specified conditions are met, the system enters EV drive mode and the vehicle will be driven using EV drive mode. This signal is then transmitted from the power management control ECU via CAN to the combination meter assembly to illuminate the EV drive mode indicator.

Scheme 173

Scheme 173: WIRING DIAGRAM

When selecting ECO mode, the ECO mode switch (heater switch assembly) operation signal is sent to the air conditioning amplifier assembly. Following this, ECO mode control is activated for the heater and air conditioning system.

Scheme 174

Scheme 174: WIRING DIAGRAM

Scheme 175

Scheme 175: PROCEDURE
  1. READ VALUE USING TECHSTREAM (CAN BUS CHECK) See step 2 Result Result Proceed to All of the ECUs and sensors that are currently connected to the CAN communication system are displayed. A None of the ECUs and sensors that are currently connected to the CAN communication system are displayed, or some of them are not displayed. B Result: 2 B GO TO CAN COMMUNICATION SYSTEM. Refer to «HOW TO PROCEED WITH TROUBLESHOOTING [02/2014 - ]»(ref-644298-S11625065512014072300000) Result: 1 A See step 2
  2. CHECK DTC OUTPUT (HEALTH CHECK) See step 3 Result Result Proceed to No DTCs are output.(for multi-information display (monochrome type)) A No DTCs are output.(for multi-information display (color type)) B DTCs are output. C Result: 3 B See step 4 Result: 2 C GO TO DTC CHART Result: 1 A See step 3
  3. PERFORM ACTIVE TEST USING TECHSTREAM (INDICAT. ECO MODE) Connect the Techstream to the DLC3. Turn the power switch on (IG). Enter the following menus: Body Electrical / Combination Meter / Active Test / Indicat. ECO MODE. Body Electrical > Combination Meter > Active Test Tester Display Indicat. ECO MODE Read the value displayed on the Techstream. Turn the power switch off. Result Proceed to OK NG Result: 2 NG REPLACE COMBINATION METER ASSEMBLY. Refer to «COMPONENTS [02/2014 - ]»(ref-644299-S00850024762014072300000) Result: 1 OK See step 4
  4. READ VALUE USING TECHSTREAM (ECO MODE) Connect the Techstream to the DLC3. Turn the power switch on (IG). Enter the following menus: Powertrain / Hybrid Control / Data List / ECO Mode. Powertrain > Hybrid Control > Data List Tester Display ECO Mode Read the value displayed on the Techstream. Powertrain > Hybrid Control > Data List Tester Display Measurement Item Range Normal Condition ECO Mode ECO mode transition availability ON or OFF In ECO mode: ON Result Result Proceed to The Techstream display changes according to the ECO mode switch (heater switch assembly) operation. A The Techstream display does not change according to the ECO mode switch (heater switch assembly) operation. B Turn the power switch off. Result: 1 A CHECK FOR INTERMITTENT PROBLEMS. Refer to «CHECK FOR INTERMITTENT PROBLEMS [02/2014 - ]»(ref-644289-S20908109292014072300000) Result: 3 B See step 5
  5. READ VALUE USING TECHSTREAM (ECO SWITCH) Connect the Techstream to the DLC3. Turn the power switch on (IG). Enter the following menus: Body Electrical / Air Conditioning / Data List / ECO Switch. Body Electrical > Air Conditioner > Data List Tester Display ECO Switch Read the value displayed on the Techstream. Body Electrical > Air Conditioner > Data List Tester Display Measurement Item Range Normal Condition ECO Switch ECO mode switch (heater switch assembly) condition ON or OFF ECO mode switch (heater switch assembly) being pushed and held at ECO position: ON Mode switch not turned: OFF Result Result Proceed to The Techstream display changes according to the ECO mode switch (heater switch assembly) operation. A The Techstream display does not change according to the ECO mode switch (heater switch assembly) operation. B Turn the power switch off. Result: 1 A REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY. Refer to «COMPONENTS [02/2014 - ]»(ref-644284-S07496609352014072300000) Result: 2 B See step 6
  6. INSPECT ECO MODE SWITCH (HEATER SWITCH ASSEMBLY) Remove the ECO mode switch (heater switch assembly). Refer to «REMOVAL [02/2014 - ]»(ref-644284-S36017302352014072300000) Measure the resistance according to the value(s) in the table below. *a Component without harness connected (ECO Mode Switch (Heater Switch Assembly)) Standard Resistance Tester Connection Condition Specified Condition 4 (ECU) - 1 (E) ECO mode switch (heater switch assembly) being pushed and held Below 1 ohms ECO mode switch (heater switch assembly) not pushed 10 kohms or higher Install the ECO mode switch (heater switch assembly). Result Proceed to OK NG Result: 2 NG REPLACE ECO MODE SWITCH (HEATER SWITCH ASSEMBLY). Refer to «COMPONENTS [02/2014 - ]»(ref-644284-S07784696822014072300000) Result: 1 OK See step 7
  7. CHECK HARNESS AND CONNECTOR (ECO MODE SWITCH (HEATER SWITCH ASSEMBLY) - BODY GROUND) Disconnect the F44 ECO mode switch (heater switch assembly) connector. Measure the resistance according to the value(s) in the table below. *a Front view of wire harness connector (to ECO Mode Switch (Heater Switch Assembly)) Standard Resistance Tester Connection Condition Specified Condition F44-1 (E) - Body ground Always Below 1 ohms Reconnect the F44 ECO mode switch (heater switch assembly) connector. Result Proceed to OK NG Result: 2 NG REPAIR OR REPLACE HARNESS OR CONNECTOR Result: 1 OK See step 8
  8. CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER ASSEMBLY - ECO MODE SWITCH (HEATER SWITCH ASSEMBLY)) Disconnect the F80 air conditioning amplifier assembly connector. Disconnect the F44 ECO mode switch (heater switch assembly) connector. Measure the resistance according to the value(s) in the table below. *a Front view of wire harness connector (to Air Conditioning Amplifier Assembly) *b Front view of wire harness connector (to Mode Switch (Heater Switch Assembly)) Standard Resistance Tester Connection Condition Specified Condition F80-4 (ECON) - F44-4 (ECU) Always Below 1 ohms F80-4 (ECON) or F44-4 (ECU) - Body ground Always 10 kohms or higher Reconnect the F44 ECO mode switch (heater switch assembly) connector. Reconnect the F80 air conditioning amplifier assembly connector. Result Proceed to OK NG Result: 1 OK REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY. Refer to «COMPONENTS [02/2014 - ]»(ref-644284-S07496609352014072300000) Result: 2 NG REPAIR OR REPLACE HARNESS OR CONNECTOR

In accordance with the shift lever position, each shift position indicator light will turn on.

Scheme 176

Scheme 176: WIRING DIAGRAM

If the power switch is on (IG), the power management control ECU applies current to the MREL terminal to turn the IGCT relay on. This supplies power to the +B1 and +B2 terminals.