Engine Control System (Service Information) (Hybrid): Removal & Installation Toyota Highlander II рестайлинг

INSTALLATION

1. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 1) Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve. Install the camshaft timing oil control valve with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) NOTE: Do not allow foreign matter to contact the oil seal face of the oil control valve (surface which contacts the cylinder head cover). Be careful that the O-ring is not cracked when installing the oil control valve. Connect the camshaft timing oil control valve connector.
2. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 2) Apply a light coat of engine oil to a new O-ring and install it to the camshaft timing oil control valve. Install the camshaft timing oil control valve with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) NOTE: Do not allow foreign matter to contact the oil seal face of the oil control valve (surface which contacts the cylinder head cover). Be careful that the O-ring is not cracked when installing the oil control valve. Connect the camshaft timing oil control valve connector.
3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY Refer to «INSTALLATION - Step 10»(ref-426793-S10407157842011101200000)

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Scheme 158

1. INSTALL MASS AIR FLOW METER SUB-ASSEMBLY Install the mass air flow meter with the 2 screws. NOTE: Make sure that the O-ring is not cracked or does not jump out of position during installation. Connect the mass air flow meter connector.
2. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 12»(ref-426795-S04020680202011101200000)
3. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Refer to «INSTALLATION»(ref-426794-S39103646782011101200000)

Scheme 159

Scheme 160

Scheme 161

1. REMOVE EGR DELIVERY CHAMBER Refer to «REMOVAL»(ref-426793-S39852390182011101200000)
2. REMOVE CAMSHAFT POSITION SENSOR (for Bank 2) Disconnect the camshaft position sensor connector. Remove the bolt and camshaft position sensor.
3. REMOVE CAMSHAFT POSITION SENSOR (for Bank 1) Disconnect the camshaft position sensor connector. Remove the bolt and camshaft position sensor.

1. INSTALL CAMSHAFT POSITION SENSOR (for Bank 1) Apply a light coat of engine oil to the O-ring of the camshaft position sensor. NOTE: Make sure that the O-ring is not cracked or does not jump out of position during installation. Install the camshaft position sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the camshaft position sensor connector.
2. INSTALL CAMSHAFT POSITION SENSOR (for Bank 2) Apply a light coat of engine oil to the O-ring of the camshaft position sensor. NOTE: Make sure that the O-ring is not cracked or does not jump out of position during installation. Install the camshaft position sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) Connect the camshaft position sensor connector.
3. INSTALL EGR DELIVERY CHAMBER Refer to «INSTALLATION - Step 6»(ref-426793-S10407157842011101200000)

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Scheme 163

1. REMOVE ELECTRIC INVERTER COMPRESSOR ASSEMBLY Refer to «REMOVAL»(ref-426799-S40880435282011101200000)
2. REMOVE CRANKSHAFT POSITION SENSOR Disconnect the crankshaft position sensor connector. Remove the bolt and crankshaft position sensor.

1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR Install a new gasket to the engine coolant temperature sensor. Install the engine coolant temperature sensor and gasket. Torque: 20 N*m (200 kgf*cm, 14 ft.*lbf) Connect the engine coolant temperature sensor connector.
2. INSTALL AIR CLEANER ASSEMBLY WITH HOSE See step 2

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Scheme 165

1. REMOVE INTAKE MANIFOLD Refer to «REMOVAL»(ref-426793-S39852390182011101200000)
2. REMOVE KNOCK SENSOR Disconnect the 2 knock sensor connectors. Remove the 2 bolts and 2 knock sensors.

1. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR Install the manifold absolute pressure sensor with the 2 bolts. Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) Connect the connector.
2. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY . Refer to «INSTALLATION - Step 12»(ref-426795-S04020680202011101200000)
3. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Refer to «INSTALLATION»(ref-426794-S39103646782011101200000)

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Scheme 167

1. REMOVE EXHAUST MANIFOLD Refer to «REMOVAL»(ref-426788-S32856063262011101200000)
2. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) Using SST, remove the air fuel ratio sensor from the exhaust manifold LH. SST: 09224-00010
3. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) HINT: Use the same procedure for bank 1 and bank 2. SST: 09224-00010

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Scheme 169

1. INSPECT AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 1 (HA1A) - 2 (+B) 20°C (68°F) 1.6 to 3.2 ohms 1 (HA1A) - 4 (A1A-) Always 10 kohms or higher TEXT IN ILLUSTRATION *a Component without harness connected (Air Fuel Ratio Sensor) If the result is not as specified, replace the air fuel ratio sensor.
2. INSPECT AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 1 (HA2A) - 2 (+B) 20°C (68°F) 1.6 to 3.2 ohms 1 (HA2A) - 4 (A2A-) Always 10 kohms or higher TEXT IN ILLUSTRATION *a Component without harness connected (Air Fuel Ratio Sensor) If the result is not as specified, replace the air fuel ratio sensor.

Scheme 170

1. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) Using SST, install the air fuel ratio sensor to the exhaust manifold LH. SST: 09224-00010 without SST Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) with SST Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) TEXT IN ILLUSTRATION *1 Fulcrum Length HINT: Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). If using a torque wrench with a length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification, refer to «PRECAUTION»(ref-426649-S19583340552011101200000) . Make sure SST and wrench are connected in a straight line.
2. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) HINT: Use the same procedure for bank 1 and bank 2. SST: 09224-00010 without SST Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) with SST Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) HINT: Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). If using a torque wrench with a length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification, refer to «PRECAUTION»(ref-426649-S19583340552011101200000) . Make sure SST and wrench are connected in a straight line.
3. INSTALL EXHAUST MANIFOLD Refer to «INSTALLATION»(ref-426788-S04254821152011101200000)

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Scheme 175

1. REMOVE FRONT FLOOR COVER LH . Refer to «REMOVAL - Step 4»(ref-426769-S15399805952011101200000)
2. REMOVE HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) Disconnect the 2 wire harness clamps and heated oxygen sensor connector. Disconnect the wire harness clamp. Using SST, remove the heated oxygen sensor from the front No. 3 exhaust pipe. SST: 09224-00010
3. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY . Refer to «REMOVAL - Step 7»(ref-426788-S35132338882011101200000)
4. REMOVE FRONT EXHAUST PIPE ASSEMBLY . Refer to «REMOVAL - Step 8»(ref-426788-S35132338882011101200000)
5. REMOVE HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) Using SST, remove the heated oxygen sensor from the front exhaust pipe. SST: 09224-00010

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Scheme 177

1. INSPECT HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 2 (HT1B) - 1 (+B) 20°C (68°F) 11 to 16 ohms 2 (HT1B) - 3 (E2) Always 10 kohms or higher TEXT IN ILLUSTRATION *a Component without harness connected (Heated Oxygen Sensor) If the resistance is not as specified, replace the heated oxygen sensor.
2. INSPECT HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 1 (HT2B) - 2 (+B) 20°C (68°F) 11 to 16 ohms 1 (HT2B) - 4 (E2) Always 10 kohms or higher TEXT IN ILLUSTRATION *a Component without harness connected (Heated Oxygen Sensor) If the resistance is not as specified, replace the heated oxygen sensor.

Scheme 178

Scheme 179

1. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) Using SST, install the heated oxygen sensor to the front exhaust pipe. SST: 09224-00010 without SST Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) with SST Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) TEXT IN ILLUSTRATION *1 Fulcrum Length HINT: Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). If using a torque wrench with a length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification, refer to «PRECAUTION»(ref-426649-S19583340552011101200000) . Make sure SST and wrench are connected in a straight line.
2. INSTALL FRONT EXHAUST PIPE ASSEMBLY . Refer to «INSTALLATION - Step 2»(ref-426788-S10475316172011101200000)
3. INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY . Refer to «INSTALLATION - Step 3»(ref-426788-S10475316172011101200000)
4. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) Using SST, install the heated oxygen sensor to the front No. 3 exhaust pipe. SST: 09224-00010 without SST Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) with SST Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) TEXT IN ILLUSTRATION *1 Fulcrum Length HINT: Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). If using a torque wrench with a length that is not 30 cm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification, refer to «PRECAUTION»(ref-426649-S19583340552011101200000) . Make sure SST and wrench are connected in a straight line. Connect the wire harness clamp. Connect the 2 wire harness clamps and heated oxygen sensor connector.
5. INSPECT FOR EXHAUST GAS LEAK
6. INSTALL FRONT FLOOR COVER LH . Refer to «INSTALLATION - Step 4»(ref-426769-S39385268362011101200000)

Scheme 180

1. INSPECT IGNITION RELAY NO. 1 (IG1) Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 3 - 5 When battery voltage is not applied between 1 and 2 10 kohms or higher When battery voltage is applied between 1 and 2 Below 1 ohms If the result is not as specified, replace the relay.

Scheme 181

1. INSPECT IGNITION RELAY NO. 2 (IG2) Measure the resistance according to the value(s) in the table below. Standard Resistance Tester Connection Condition Specified Condition 3 - 5 When battery voltage is not applied between 1 and 2 10 kohms or higher When battery voltage is applied between 1 and 2 Below 1 ohms If the result is not as specified, replace the relay.