Servicing - A/t: Removal & Installation Toyota Highlander I

REMOVAL & INSTALLATION

Removal

Raise and support vehicle. Remove oil pan and filter. See DRAINING & REFILLING under LUBRICATION. Remove the bolt and lock plate, and remove the fluid temperature sensor. Remove clamps from 2 wire connectors.

Installation

Install 2 clamps to hold wiring harness. Install fluid temperature sensor with the lock plate and bolt. Tighten bolt to specification. See TORQUE SPECIFICATIONS . Connect the 5 shift solenoid valve connectors. Install fluid filter and oil pan. Fill with correct fluid to correct level. See DRAINING & REFILLING under LUBRICATION.

Raise and support vehicle. Remove oil pan and filter. See DRAINING & REFILLING under LUBRICATION. Remove the bolt and lock plate, and remove the fluid temperature sensor. Remove "O" ring from the fluid temperature sensor.

Coat a NEW "O" ring with ATF and install on sensor. Install fluid temperature sensor with the lock plate and bolt. Tighten bolts to specification. See TORQUE SPECIFICATIONS . Install fluid filter and oil pan. Fill with correct fluid to proper level. See DRAINING & REFILLING under LUBRICATION.

Raise and support vehicle. Remove left side engine undercover. Remove oil pan and filter. See DRAINING & REFILLING under LUBRICATION. Disconnect 5 shift solenoid valve connectors. Remove the bolt and lock plate, and remove the fluid temperature sensor and harness. (Scheme 109) Remove the "O" ring from the fluid temperature sensor.

Scheme 109

Coat a NEW "O" ring with ATF and install on the fluid temperature sensor. Install the fluid temperature sensor and harness with the lock plate and bolt. Tighten to specification. See TORQUE SPECIFICATIONS . Connect 5 shift solenoid valve connectors. Install fluid filter and oil pan. Fill with correct fluid to proper level. See DRAINING & REFILLING under LUBRICATION.

Raise and support vehicle. Remove No. 2 engine undercover. Disconnect fluid temperature sensor connector. Remove the fluid temperature sensor. (Scheme 110) Remove the "O" ring from the fluid temperature sensor.

Coat a NEW "O" ring with ATF and install on the fluid temperature sensor. Install the fluid temperature sensor. Tighten the sensor to specification. See TORQUE SPECIFICATIONS . Install the sensor connector and the No. 2 engine undercover.

Scheme 110

Note. When removing the solenoid bolt, do not remove the solenoid wiring harness.

Raise and support the vehicle. Disconnect solenoid connector. Remove the solenoid retainer bolt. (Scheme 111) Remove the left side engine cover. Drain fluid and remove transaxle oil pan. See DRAINING & REFILLING under LUBRICATION. Disconnect the 5 shift solenoid connectors. Remove the bolt and lock plate. (Scheme 112) Remove the fluid temperature sensor. Separate the wiring harness from the 2 clamps.

Clamp wiring harness to the 2 clamps. Install the temperature sensor with the lock plate and bolt. Tighten to specification. See TORQUE SPECIFICATIONS . Connect the 5 shift solenoid connectors. Install the oil pan. Install solenoid wiring harness retainer bolt. Install solenoid connector and install left side engine undercover. Fill transmission with correct fluid to proper level. See DRAINING & REFILLING under LUBRICATION.

Scheme 111

Scheme 112

Remove the 3 oil cooler pipe bolts and clamps. (Scheme 113) Disconnect the fluid temperature sensor connector. Remove the fluid temperature sensor. (Scheme 114) Remove the "O" ring from sensor.

Coat a NEW "O" ring with ATF and install it onto fluid temperature sensor. Install the fluid temperature sensor. Tighten to specification. Install the connector and install the oil cooler pipe clamps and bolts.

Scheme 113

Scheme 114

Raise and support vehicle. Remove transaxle oil pan. See DRAINING & REFILLING under LUBRICATION. Disconnect solenoid connector. Remove valve body. See SHIFT SOLENOIDS & VALVE BODY . Remove solenoid wire, bolt and fluid temperature sensor. Remove the "O" ring.

Coat a NEW "O" ring with ATF and install onto fluid temperature sensor. Install the solenoid wire and fluid temperature sensor. Install bolt and tighten to specification. See TORQUE SPECIFICATIONS . Install valve body. See SHIFT SOLENOIDS & VALVE BODY . Install connector to fluid temperature sensor. Install oil pan. Fill with correct fluid to proper level. See DRAINING & REFILLING under LUBRICATION.

Remove the 3 oil cooler pipe bolts and clamps. (Scheme 113) Remove the oil cooler elbow. (Scheme 115) Disconnect the fluid temperature sensor connector. Remove the fluid temperature sensor. (Scheme 114) Remove the "O" ring from sensor.

Coat a NEW "O" ring with ATF and install it onto fluid temperature sensor. Install fluid temperature sensor. Tighten to specification. See TORQUE SPECIFICATIONS . Install the connector and install the oil cooler pipe elbows, pipes, clamps and bolts. Tighten to specification. See TORQUE SPECIFICATIONS .

Scheme 115

Note. For the 4.7L engine, begin at step 1 . For other engines, begin at step 2 .

1. On 4.7L engines, disconnect the 3 bolts and the oil cooler pipes. (Scheme 116) Remove the elbow from the transmission (4.7L). (Scheme 117)
2. Disconnect the fluid temperature sensor connector. Remove the fluid temperature sensor. (Scheme 118) Remove the "O" ring from the fluid temperature sensor.

Scheme 116

Scheme 117

Scheme 118

Note. On all engines except 4.7L, stop at step 2 .

1. To install, coat a NEW "O" ring with ATF and install on the fluid temperature sensor.
2. Install the fluid temperature sensor, being careful not to twist wiring. Install bolts. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000) . Check fluid level. See «LUBRICATION»(ref-142491-S22892605092002080600000) . On 4.7L engines go to next step.
3. Install the elbow on the transmission. Connect oil cooler pipe. Tighten pipe to specification. Install 3 clamps with the 3 bolts.

Disconnect the fluid temperature sensor connector. Remove the fluid temperature sensor. (Scheme 118) Remove the "O" ring from the fluid temperature sensor.

To install, coat a NEW "O" ring with ATF and install on the fluid temperature sensor. Install the fluid temperature sensor, being careful not to twist wiring. Tighten to specification. See TORQUE SPECIFICATIONS . Check fluid level. See LUBRICATION .

Removal & Installation (Celica U-240E, RAV4, U-140E & U-241E & Solara U-241E)

1. Disconnect the input turbine speed sensor connector. (Scheme 119)- (Scheme 121). Remove the bolt and input turbine speed sensor. see scheme 29 Remove the "O" ring from the input turbine speed sensor.
2. Coat a NEW "O" ring with ATF and install it to the input turbine speed sensor. Install the input turbine speed sensor with the bolt. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Connect the input turbine speed sensor connector.

Scheme 119

Scheme 120

Scheme 121

Removal & Installation (Land Cruiser)

1. Remove the 3 screws holding the radiator grille. Using a screwdriver, remove the 2 radiator grille retainer clips. (Scheme 122) Remove the radiator grille. Loosen the 2 clips and disconnect the oil cooler 2 hoses.
2. Remove the 8 bolts, 2 oil cooler brackets and 2 stays. Remove the 4 bolts and oil cooler. (Scheme 122) Loosen the 2 oil cooler pipe clips and disconnect the 2 hoses. Remove the 2 bolts and oil cooler pipe bracket.
3. To install, install the oil cooler pipe bracket with 2 bolts. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Connect the 2 oil cooler pipe hoses with the 2 clips. Install the 2 cooler pipe brackets and stays with the 8 bolts. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000).
4. Install the oil cooler using the 4 bolts. Connect the oil cooler hoses using the retainer clips. Install the grille using the 2 clips and the 3 screws. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000).

Scheme 122

Removal & Installation (Sequoia & Tundra)

1. Loosen the 2 clips and disconnect the 2 hoses at cooler. (Scheme 123) Remove the 3 bolts and oil cooler. (Scheme 124) Go to next step.
2. Remove the bolt, transmission oil cooler bracket and grommet. Remove the 2 grommets and condenser mounting insulators from the oil cooler. (Scheme 125) Loosen the 2 clips and disconnect the 2 oil cooler tube hoses. Remove the bolt and oil cooler tube. Loosen the 2 clips and disconnect the 2 oil cooler hoses. (Scheme 126)
3. To install, install the oil cooler tube and connect the 2 hoses (transmission side) with the 2 clips. (Scheme 126) Install the oil cooler tube hoses (cooler side) with the 2 clips. Go to next step.
4. Install the grommets and bracket onto the oil cooler. Tighten bolts to specifications. Install the oil cooler to the vehicle. Tighten to bolts specifications. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install the 2 hoses to the oil cooler using the 2 clips. (Scheme 123)

Scheme 123

Scheme 124

Scheme 125

Scheme 126

Removal & Installation (Corolla)

1. To remove, disconnect control cable from the control shaft lever. Remove the nut, washer and control shaft lever. Using a screwdriver, pry off the locking washer. Remove the nut and the locking washer. (Scheme 127) Remove the 2 bolts and the PNP switch.
2. Install the PNP switch with 2 bolts. Install the nut stopper and the nut. Stake the nut with the lock plate. Install the control shaft lever, washer and nut. Connect the control cable to the control shaft lever. Check that the engine starts with the gearshift lever only in the Neutral or Park position, but not in any other position. If not, carry out the adjustment procedure. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S00435267372002080600000) under ADJUSTMENTS.

Scheme 127

Removal & Installation (2001 Camry & Solara - A140E)

1. Remove engine undercover and control shaft lever nut and control shaft lever. Disconnect the PNP switch connector and pry off the lock plate. (Scheme 128) Remove the 2 PNP switch retaining bolts. Remove switch.
2. Install PNP switch with the 2 bolts. Tighten to 48 INCH lbs. (5.4 N.m). Install a NEW lock plate and nut. Tighten to 61 INCH lbs. (6.9 N.m). Bend the claws on lock plate to fix the nut. Go to next step.
3. Install the control shaft lever, washer and nut. Tighten to 133 INCH lbs. (15 N.m). Connect PNP switch wiring connector and check for proper operation. Vehicle should only start in the Neutral and Start positions. Go to next step.
4. If the switch does not operate properly, see «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S00435267372002080600000) under ADJUSTMENTS.

Scheme 128

Removal & Installation (Highlander, Land Cruiser, Sequoia, Tacoma, Tundra & 4Runner - A-340E, A-340F & A-343F)

1. Disconnect oil cooler pipe (if equipped). (Scheme 116)and (Scheme 117). Disconnect the PNP switch connector, pry off the lock washer and remove nut. (Scheme 129) Remove the bolt and remove PNP switch.
2. To install, install PNP switch and bolt. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install a NEW lock plate and nut. Bend the claws on lock plate to hold the nut in place. Install the PNP switch connector. Make sure the engine only starts in Park and Neutral positions. If engine starts in any other position, see «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S00435267372002080600000) under ADJUSTMENTS. Install oil cooler pipe (if equipped). (Scheme 116)and (Scheme 117).

Scheme 129

Removal & Installation (Tacoma A-44D)

1. Raise and support vehicle. Remove front exhaust pipe and heat insulator. Remove the 3 oil cooler pipe clamps. Disconnect the oil cooler pipe. Remove elbow and "O" ring. (Scheme 130) Disconnect the connector. Pry off the lock washer and remove the nut. Remove the bolt and PNP switch.
2. Install the PNP switch and bolt. Tighten to specification. Install a NEW lock plate and the nut. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Bend claws on the lock plate to fix the nut. Adjust the PNP switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S00435267372002080600000) under ADJUSTMENTS. Connect the connector. Install elbow and NEW "O" ring. Connect the oil cooler pipe. Install the 3 oil cooler pipe clamps. Install front exhaust pipe and heat insulator.

Scheme 130

Removal & Installation (Avalon, Camry, Sienna & Solara A-541E)

1. Raise and support vehicle. Remove engine undercover. Disconnect PNP switch connector. Remove the clip from shift control cable. Remove the nut and control cable. Go to next step.
2. Remove the nut, washer and transaxle control shaft lever. Using a screwdriver, pry off the lock plate. Remove the nut and lock plate. Remove the 2 bolts and pull out the PNP switch. (Scheme 132)
3. To install, temporarily install the PNP switch with the 2 bolts. Install a NEW lock plate and nut. Tighten to specification. Stake the nut with the lock plate. Install the transaxle control shaft lever and washer. Go to next step.
4. Install and tighten the nut to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install the control cable and nut. Install the clip to the shift control cable.

Scheme 131

Scheme 132

Removal & Installation (Camry, Celica, Highlander, RAV4 & Solara U-240E, U-241E & U-341E)

1. Remove air cleaner (if necessary). Disconnect the PNP switch connector. Remove the nut, washer and control gearshift lever. (Scheme 133) Using a screwdriver, pry off the lock plate. (Scheme 134) Remove the nut and lock plate. Remove the 2 bolts and pull out the PNP switch.
2. To install, install PNP switch with the 2 bolts and tighten to specification. Install a NEW lock plate and nut and tighten to specification. Bend the claws on the lock plate to secure nut. Install control gearshift lever with the nut and tighten. Install shift control cable to the control shaft and tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000).
3. Install the connector to PNP switch. Check system operation. If vehicle starts in any position except Park and Neutral, adjust switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S00435267372002080600000) under ADJUSTMENTS. Install air cleaner (if necessary) and road test vehicle.

Scheme 133

Scheme 134

Removal & Installation (Corolla A-131L)

1. Raise and support vehicle. Remove drain plug and drain transmission fluid into proper container. Remove the 15 bolts and transmission oil pan and gasket. Carefully remove oil pan. Inspect for excess debris in bottom of oil pan. Go to next step.
2. Remove bolts, transmission fluid filter and gasket. Remove the 2 oil pipe bracket bolts. see scheme 10 Remove the 4 oil pipes, using a screwdriver to gently pry down. (Scheme 135) Go to next step.
3. Remove the manual detent spring and manual valve body. (Scheme 136) Remove the 14 valve body bolts. Disconnect throttle valve cable and the valve body. (Scheme 137) Remove the 2nd brake apply gasket and governor oil strainer. (Scheme 138)
4. To install, replace the brake apply gasket. Connect throttle valve cable, being careful not to pinch the solenoid wiring. Install valve body and bolts. (Scheme 139) Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Go to next step.
5. Install the manual valve body and manual valve. Tighten bolts to specification. Install the 4 oil pipes and oil pipe bracket and bolts. Tighten to specification. Install the fluid filter and bolts. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install magnets in the oil pan, install a NEW oil pan gasket and install and tighten drain plug. Fill with proper fluid to correct level. See «LUBRICATION»(ref-142491-S22892605092002080600000).

Scheme 135

Scheme 136

Scheme 137

Scheme 138

Scheme 139

Removal & Installation (Camry & Solara A-140E)

1. Raise and support the vehicle. Remove engine undercover. Remove drain plug and drain ATF. Remove the oil pan bolts, and carefully remove oil pan assembly. See «DRAINING & REFILLING»(ref-142491-S24147200132002080600000) under LUBRICATION. Discard the gasket. Go to next step.
2. Remove the detent spring on manual valve body. (Scheme 140) Remove the manual valve body. Remove fluid filter assembly. Remove the oil pipe bracket. Disconnect the solenoid connectors. (Scheme 141) Carefully pry up on the 4 oil pipes using a large screwdriver. (Scheme 142) Remove the oil pipes. Go to next step.
3. Remove the 12 valve body bolts. Remove the throttle valve cable. (Scheme 137) Remove the valve body. Remove the 2nd brake apply gasket. Remove shift solenoid valves No. 1 and 2. (Scheme 143) Remove the 2 "O" rings from both solenoids.
4. For assembly, coat NEW "O" rings with ATF and install on the shift solenoids. Install both shift solenoids into valve body. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). While holding the cam down by hand, slip the cable end into the slot, being careful not to pinch any wiring. Go to next step.
5. Install valve body using the proper bolts in the correct location. (Scheme 144) Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Using a plastic hammer, install the 4 pipes into the positions shown. (Scheme 145) Be careful not to damage pipes during installation. Go to next step.
6. Connect the black wire harness to shift solenoid No. 2 and the white wire to shift solenoid No. 1. Install the fluid filter, using the correct length bolts in the proper locations. (Scheme 146) Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Align manual valve with the pin on manual shaft lever. Lower manual valve body in place. Loosely install the 4 bolts first, then tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Go to next step.
7. Install detent spring on the manual valve body and temporarily install the 2 bolts first. Then tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Check that the manual valve lever is touching the center of detent spring tip roller. Install magnets in the oil pan. Install a NEW gasket on oil pan, and install oil pan and drain plug. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Fill with proper fluid to correct level. See «LUBRICATION»(ref-142491-S22892605092002080600000).

Scheme 140

Scheme 141

Scheme 142

Scheme 143

Scheme 144

Scheme 145

Scheme 146

Removal & Installation (Corolla A-245E)

1. Raise and support vehicle. Remove left side engine undercover. Remove drain plug and drain ATF. Remove the 18 bolts. Discard the gasket. Remove the 3 bolts, fluid filter and gasket. (Scheme 147) Disconnect 3 solenoid connectors. (Scheme 148) Remove the bolt and manual detent spring. (Scheme 149) Go to next step.
2. Remove the bolt and wire retainer. (Scheme 150) Remove the 17 bolts. (Scheme 153) Disconnect throttle valve cable from the cam. While disconnecting the manual valve connecting rod from the manual valve lever, remove valve body with the manual valve together. (Scheme 152)
3. To install, while connecting the manual valve connecting rod to the manual valve lever, install valve body with the manual valve together. Connect throttle valve cable to the cam. Install the 17 bolts. Install wire retainer and bolt. Install manual detent spring and bolt. Go to next step.
4. Connect 3 solenoid connectors. Install a NEW gasket to fluid filter. Install fluid filter and gasket with the 3 bolts. see scheme 11 Install 2 magnets in oil pan. Install a NEW gasket on the oil pan and install on transaxle. Install the 18 bolts and drain plug. Install left side engine undercover. Fill with proper fluid to correct level. See «LUBRICATION»(ref-142491-S22892605092002080600000).

Scheme 147

Scheme 148

Scheme 149

Scheme 150

Scheme 151

Scheme 152

Scheme 153

Removal & Installation (Land Cruiser, Sequoia, Tacoma, Tundra & 4Runner A-340E, A-340F & A-343F)

1. Raise and support the vehicle. Remove oil pan. See «DRAINING & REFILLING»(ref-142491-S24147200132002080600000) under LUBRICATION. Remove fluid filter. (Scheme 157)or (Scheme 158). Remove oil pipes (if equipped). Disconnect all the shift solenoid connectors. Remove the valve body bolts and lower valve body. On models with 4.7L engines, disconnect throttle valve cable from the cam. (Scheme 156) Go to next step.
2. Disconnect wiring harness connectors from shift solenoids. Remove shift solenoid valve lock plate bolts and shift solenoid valves. (Scheme 154) Remove the "O" rings from shift solenoid valves. On models with 3.4L engines, remove the detent spring and manual valve.
3. To install, on models with 3.4L engines, install manual valve and the detent spring and tighten bolts to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install NEW "O" rings on the shift solenoid valves. Go to next step.
4. Install the shift solenoid valves and lock plate with the bolts. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Align the groove of the manual valve with pin of lever. Install valve body and bolts. (Scheme 159)- (Scheme 163). Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Go to next step.
5. Install shift solenoid wiring harness connectors. On models with 4.7L engines, connect the throttle valve cable from the cam. Install fluid filter. Install oil pipes if equipped. Install oil pan and bolts. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Fill with proper fluid to correct level. See «LUBRICATION»(ref-142491-S22892605092002080600000).

Scheme 154

Scheme 155

Scheme 156

Scheme 157

Scheme 158

Scheme 159

Scheme 160

Scheme 161

Scheme 162

Scheme 163

Note. To prevent contamination, clean the exterior of transmission.

1. Raise and support the vehicle. Remove drain plug and drain ATF. Remove the oil pan. See «DRAINING & REFILLING»(ref-142491-S24147200132002080600000) under LUBRICATION. Remove the gasket and clean the sealing surface. Go to next step.
2. Pry up both pipe ends with a large screwdriver and remove the 2 pipes. see scheme 15 Remove the 5 bolts, fluid filter and gasket. Remove the 17 valve body bolts. (Scheme 166) Disconnect the throttle valve cable from the cam. (Scheme 164) Remove valve body.
3. To install, hold the cam down with your hand, and connect throttle valve cable. Install the 17 bolts as shown. (Scheme 166) Align the groove of manual valve to the pin of lever. (Scheme 165) Install a NEW gasket to fluid filter. Install fluid filter to valve body with the 5 bolts. see scheme 16 Go to next step.
4. Using a plastic hammer, install the 2 pipes. Install the 2 magnets in oil pan. Install a NEW gasket on the transmission case. Install oil pan and drain plug. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Fill with proper fluid to correct level. See «LUBRICATION»(ref-142491-S22892605092002080600000).

Scheme 164

Scheme 165

Scheme 166

Removal & Installation (Avalon, Camry, Solara & Sienna A-541E)

1. Raise and support vehicle. Using a hexagon wrench, remove drain plug and drain fluid into a suitable container. Remove oil pan bolts, and carefully remove oil pan assembly. See «DRAINING & REFILLING»(ref-142491-S24147200132002080600000) under LUBRICATION. Discard the gasket. Remove the 3 bolts and fluid filter. (Scheme 167) Remove the 3 bolts and apply pipe bracket. Pry up both pipe ends with a large screwdriver and remove the 5 oil feed pipes. (Scheme 168) Go to next step.
2. Remove the 2 bolts and detent spring. Remove the bolt and pry up on the pipe with a screwdriver and remove the pipe. Remove the 5 manual valve body bolts and manual valve body. (Scheme 169) Remove the 2 oil feed pipe bolts, connector clamp and pipe retainer. (Scheme 171) Pry up on the pipe with a screwdriver and remove the pipe. Go to next step.
3. Remove the 9 valve body bolts. Disconnect throttle valve cable from the cam and remove valve body. Remove the 2nd apply gasket. Remove the 3 bolts, shift solenoid valve No. 1 and No. 2 with the retainer. (Scheme 172) Go to next step.
4. Remove the "O" rings from shift solenoid valve No. 1 and No. 2. Remove the bolt and shift solenoid valve SL. (Scheme 173) Remove the "O" rings from shift solenoid valve SL. Remove the bolt and shift solenoid valve SLN. (Scheme 174) Remove the "O" ring from shift solenoid valve SLN. Go to next step.
5. To install, coat the 2 NEW "O" rings with ATF and install them on shift solenoid valve SL and shift solenoid valve SLN. Install solenoids and tighten the bolts. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Go to next step.
6. Coat the 2 NEW "O" rings with ATF and install it to shift solenoid valve SLN. Install shift solenoid valve SLN. Install and tighten the bolt. Coat the 2 NEW "O" rings with ATF and install it to shift solenoid valve No. 1 and No. 2. Install the solenoids valves. Install and tighten the 3 bolts. While holding the cam down with your hand, slip the cable end into the slot. Install valve body. Install and tighten the 9 bolts. Hand tighten the bolts first, then tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install apply pipe. Go to next step.
7. Install the connector clamp and pipe retainer. Install and tighten the 2 bolts. Align the manual valve with the pin on the manual shaft lever. Install manual valve body. Hand tighten the 5 bolts first. Tighten bolts to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Place the detent springs on the manual valve body and hand tighten the 2 bolts first. Tighten bolts to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Check that the manual valve lever is touching the center of the detent spring tip roller. Using a plastic hammer, install the pipe into position. Install and tighten the bolt to specification. Using a plastic hammer, install the 5 oil feed pipes into position. Go to next step.
8. Install the fluid filter and apply pipe bracket. Install and tighten the 6 bolts to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install the 3 magnets in indentations of oil pan. Install oil pan with a NEW gasket. Install the 17 oil pan bolts and the drain plug and tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Fill with proper fluid to correct level. See «LUBRICATION»(ref-142491-S22892605092002080600000).

Scheme 167

Scheme 168

Scheme 169

Scheme 170

Scheme 171

Scheme 172

Scheme 173

Scheme 174

Removal & Installation (Camry, Solara, Celica, Highlander & RAV4 U-140 & U-240)

1. Raise and support vehicle. Remove the 18 oil pan bolts and pan. See «DRAINING & REFILLING»(ref-142491-S24147200132002080600000) under LUBRICATION. Remove the gasket and the 2 magnets from oil pan. Clean oil pan and magnets for reassembly. Go to next step.
2. Disconnect the 5 connectors, the fluid temperature sensor wiring harness bolt, lock plate and remove sensor. (Scheme 175) Remove fluid filter assembly. (Scheme 176) Remove the "O" ring from the filter. Go to next step.
3. Support the valve body and remove the 17 bolts and valve body. (Scheme 177) Remove the check ball body and spring. (Scheme 178) Remove the 5 bolts and the 5 shift solenoid valves. (Scheme 179) Go to next step.
4. To assemble, install the 5 shift solenoid valves with the 5 bolts. (Scheme 179) Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install spring and check ball body. Align the groove of manual valve with the pin of lever. Install valve body. (Scheme 177) Tighten bolts to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Go to next step.
5. Coat NEW fluid filter "O" ring with ATF and install with the 3 bolts. Tighten to specification. (Scheme 176) See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Go to next step.
6. Coat a NEW fluid temperature sensor "O" ring with ATF and install with the lock plate and bolt. Connect the 5 shift solenoid valve connectors. Install the 2 magnets in the oil pan. Install oil pan and gasket. Apply THREE BOND, or equivalent, on the oil pan bolts. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Fill with proper fluid to correct level. See «LUBRICATION»(ref-142491-S22892605092002080600000).

Scheme 175

Scheme 176

Scheme 177

Scheme 178

Scheme 179

Removal & Installation (Celica & ECHO U-340E & U-341E)

1. Raise and support the vehicle. Remove left side engine undercover. Remove drain plug and drain ATF. Remove oil pan and gasket. See «DRAINING & REFILLING»(ref-142491-S24147200132002080600000) under LUBRICATION. Remove the 3 bolts and fluid filter. (Scheme 180) Remove the "O" ring. Disconnect the 5 shift solenoid valve connectors. (Scheme 181) Remove the bolt and lock plate, and remove fluid temperature sensor. Go to next step.
2. Remove the 3 bolts, cover and detent spring. Remove the 12 bolts and valve body. Remove check ball body and spring. (Scheme 182) Remove 2 apply gaskets. (Scheme 183) Go to next step.
3. Remove the 5 bolts and 5 shift solenoid valves. (Scheme 184)or (Scheme 185). Go to next step.
4. For assembly, install the 5 shift solenoid valves with the 5 bolts. (Scheme 184)or (Scheme 185). Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Coat 2 NEW apply gaskets with ATF. Install the gaskets to transaxle case. Install check ball body and spring. (Scheme 182) Go to next step.
5. Install the groove of manual valve with the pin of manual valve lever. Temporarily install valve body with 12 bolts. (Scheme 186) Temporarily install the detent spring and cover with the 3 bolts. Go to next step.
6. Check that the manual valve lever contacts the center of the roller at the tip of detent spring. Tighten the 15 bolts to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install fluid temperature sensor with lock plate and bolt. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Coat a NEW "O" ring with ATF. Install "O" ring on the fluid filter. Go to next step.
7. Install fluid filter with the 3 bolts. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install the 2 magnets in oil pan. Install oil pan with a NEW gasket with the 19 bolts. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install left side engine undercover. Add proper fluid and check fluid level. See «LUBRICATION»(ref-142491-S22892605092002080600000).

Scheme 180

Scheme 181

Scheme 182

Scheme 183

Scheme 184

Scheme 185

Scheme 186

Removal & Installation (2001 Camry & Solara A-140E)

1. Remove PNP switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S00435267372002080600000). Disconnect shift solenoid valve SL connector. Remove the 2 bolts and shift solenoid valve SL. Remove the 2 "O" rings from shift solenoid valve SL. (Scheme 187)
2. To install, replace the 2 "O" rings on shift solenoid valve SL and coat the "O" rings with ATF. Install shift solenoid valve SL, using the 2 bolts. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Connect wiring harness connector to shift solenoid valve SL. Install PNP switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S00435267372002080600000).

Scheme 187

1. Remove battery. Remove the 3 bolts and cruise control actuator. Disconnect the connector. Disconnect the cable from the throttle linkage. (Scheme 188) Remove the PNP switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S39664561932002080800000). Go to next step.
2. Raise and support the vehicle. Remove left side engine undercover. Remove drain plug and drain ATF Remove oil pan and gasket. See «DRAINING & REFILLING»(ref-142491-S24147200132002080600000) under LUBRICATION. Remove valve body. See «SHIFT SOLENOIDS & VALVE BODY»(ref-142491-S24883244322002080800000). Remove the bolt and retaining plate. Pull out the cable from the transaxle case.

1. If original cable is used, begin at step D. If throttle valve cable is NEW, perform operations A - C first: Bend cable so that there is a radius of about 7.87" (200 mm). Pull inner cable lightly until resistance is slightly felt, and hold it there. Stake the stopper, 0.031-0.059" (.8-1.5 mm) from the end of the outer cable. Install a NEW "O" ring to throttle valve cable. (Scheme 189) Push in the throttle valve cable all the way and install retaining bolt. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000).
2. Install valve body. See «SHIFT SOLENOIDS & VALVE BODY»(ref-142491-S24883244322002080800000). Install PNP switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S39664561932002080800000).
3. Install cruise control actuator and tighten bolts to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Install battery and test drive vehicle.

Scheme 188

Scheme 189

1. Disconnect throttle valve cable from throttle body. (Scheme 190) Remove PNP switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S39664561932002080800000). Remove valve body. See «SHIFT SOLENOIDS & VALVE BODY»(ref-142491-S24883244322002080800000).
2. Remove retaining bolt and plate. Pull out cable from transaxle.

1. If original cable is used, begin at step D . If throttle valve cable is NEW, perform operations A - C first: Bend cable so that there is a radius of about 7.87" (200 mm). Pull inner cable lightly until resistance is slightly felt, and hold it there. Stake the stopper, 0.031-0.059" (.8-1.5 mm) from the end of the outer cable. Install a NEW "O" ring to throttle valve cable. Pull in throttle valve cable and install retaining bolt. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000) .
2. Install valve body. See «SHIFT SOLENOIDS & VALVE BODY»(ref-142491-S24883244322002080800000) . Install PNP switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S39664561932002080800000) . Go to next step.
3. Connect throttle valve cable to throttle body. Install drain plug. Add proper fluid and check fluid level. See «LUBRICATION»(ref-142491-S22892605092002080600000) .

Scheme 190

1. Disconnect the throttle valve cable from throttle linkage. Disconnect the cable from the cable clamps in the engine compartment.
2. Remove PNP switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S39664561932002080800000) . Remove valve body. See «SHIFT SOLENOIDS & VALVE BODY»(ref-142491-S24883244322002080800000) .
3. Remove the retaining bolt and plate. Pull out cable from transaxle case.

1. If original cable is used, begin at step D . If throttle valve cable is NEW, perform operations A - C first: Bend cable so that there is a radius of about 7.87" (200 mm). Pull inner cable lightly until resistance is slightly felt, and hold it there. Stake the stopper, 0.031-0.059" (.8-1.5 mm) from the end of the outer cable. Install a NEW "O" ring to throttle valve cable. Pull in the throttle valve cable and install retaining bolt. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000) .
2. Install valve body. See «SHIFT SOLENOIDS & VALVE BODY»(ref-142491-S24883244322002080800000) . Install PNP switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S39664561932002080800000) .
3. Connect throttle valve cable to throttle body. Install drain plug. Add proper fluid and check fluid level. See «LUBRICATION»(ref-142491-S22892605092002080600000) .

1. Disconnect throttle valve cable from throttle body. Remove PNP switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S39664561932002080800000). Remove valve body. See «SHIFT SOLENOIDS & VALVE BODY»(ref-142491-S24883244322002080800000).
2. Using a 10 mm socket driver, push throttle valve cable end to remove it. (Scheme 191) Remove the "O" ring.

1. If original cable is used, begin at step D. If throttle valve cable is NEW, perform operations A - C first: Bend cable so that there is a radius of about 7.87" (200 mm). Pull inner cable lightly until resistance is slightly felt, and hold it there. Stake the stopper, 0.031-0.059" (.8-1.5 mm) from the end of the outer cable. Install a NEW "O" ring to throttle valve cable. Pull in throttle valve cable and install retaining bolt. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000).
2. Install valve body. See «SHIFT SOLENOIDS & VALVE BODY»(ref-142491-S24883244322002080800000). Install PNP switch. See «PARK/NEUTRAL POSITION SWITCH»(ref-142491-S39664561932002080800000).
3. Connect throttle valve cable to throttle body. (Scheme 192) Install drain plug. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000). Add proper fluid and check fluid level. See «LUBRICATION»(ref-142491-S22892605092002080600000).

Scheme 191

Scheme 192

Removal & Installation (Highlander)

Disconnect the wiring harness connector at the (NT) vehicle speed sensor. Remove the bolt and vehicle speed sensor. (Scheme 193) Remove the "O" ring and discard. Coat a NEW "O" ring with ATF and install on the (NT) vehicle speed sensor. Install sensor into transmission with bolt. Tighten to specification. See TORQUE SPECIFICATIONS.

Scheme 193

Removal & Installation (A-340E & A-340F)

1. Disconnect the No. 1 speed sensor wiring harness connector. Remove the bolt and vehicle speed sensor. (Scheme 194)
2. Remove the "O" ring from speedometer driven gear assembly. Remove the clip and speedometer driven gear sleeve. (Scheme 195)
3. To install, install the speedometer driven gear and clip on the sleeve assembly. Coat a NEW "O" ring with ATF. Install the "O" ring on the speedometer driven gear.
4. Install No. 1 speed sensor and the bolt. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000).

Scheme 194

Scheme 195

Disconnect the No. 2 vehicle speed sensor connector. Remove the bolt and the No. 2 vehicle speed sensor. Remove the "O" ring from vehicle speed sensor. (Scheme 196) Coat a NEW "O" ring with ATF. Install "O" ring on vehicle speed sensor and install it into transmission. Install and tighten the bolt to specification. See TORQUE SPECIFICATIONS.

Scheme 196

Scheme 197

Scheme 198

Removal & Installation (A-343F)

Disconnect No. 2 vehicle speed sensor connector. Remove the bolt and No. 2 vehicle speed sensor. (Scheme 199) Remove the "O" ring from the vehicle speed sensor. Coat a NEW "O" ring with ATF and install onto the vehicle speed sensor. Install the No. 2 vehicle speed sensor into the transmission with the bolt. Tighten to specification. See TORQUE SPECIFICATIONS.

Scheme 199

Removal & Installation (Tacoma A44D)

1. Remove the bolt and the vehicle speed sensor assembly. (Scheme 200) Remove the clip and the driven gear from the vehicle speed sensor. Remove the "O" ring from the vehicle speed sensor.
2. Coat a NEW "O" ring with ATF and install it on vehicle speed sensor. Install the driven gear and the clip on vehicle speed sensor. Install vehicle speed sensor assembly with the bolt. Tighten to specification. See «TORQUE SPECIFICATIONS»(ref-142491-S09359972812002080600000).

Scheme 200