TORQUE SPECIFICATION
| Part Tightened | N.m | Kgf.cm | Ft.lbf | |
|---|---|---|---|---|
| Engine under cover sub-assy No. 1 x Frame assy | 29 | 296 | 21 | |
| Camshaft bearing cap x Cylinder head sub-assy | 10 mm (0.39 in.) head | 9.0 | 92 | 80 in..lbf |
| 12 mm (0.47 in.) head | 24 | 245 | 18 | |
| Chain tensioner No. 1 x Cylinder head sub-assy | 9.0 | 92 | 80 in..lbf | |
| Chain tensioner No. 2 x Cylinder head sub-assy | 19 | 194 | 14 | |
| Chain tensioner No. 3 x Cylinder head sub-assy | 19 | 194 | 14 | |
| Camshaft timing gear assy x Camshaft | 100 | 1,020 | 74 | |
| Camshaft timing gear or sprocket x Camshaft | 100 | 1,020 | 74 | |
| Timing chain cover plate x Timing chain or belt cover sub-assy | 9.0 | 92 | 80 in..lbf | |
| Ignition coil assy x Cylinder head cover sub-assy | 9.0 | 92 | 80 in..lbf | |
| V-bank cover x Intake air surge tank | 7.5 | 76 | 66 in..lbf | |
| Engine hanger No. 1 x Cylinder head sub-assy RH | 33 | 336 | 24 | |
| Engine hanger No. 2 x Cylinder head sub-assy LH | 33 | 336 | 24 | |
| Spark plug x Cylinder head sub-assy | 20 | 204 | 15 | |
| Oil filler cap housing x Cylinder head cover sub-assy LH | 9.0 | 92 | 80 in..lbf | |
| Camshaft timing oil control valve assy x Cylinder head cover sub-assy | 9.0 | 92 | 80 in..lbf | |
| Oil filter bracket sub-assy x Timing chain or belt cover sub-assy | 19 | 194 | 14 | |
| Engine mounting bracket front No. 1 RH x Cylinder block sub-assy | 43 | 435 | 31 | |
| Engine mounting bracket front No. 1 LH x Cylinder block sub-assy | 43 | 435 | 31 | |
| Engine mounting insulator front No. 1 RH x Frame assy | 38 | 387 | 28 | |
| Engine mounting insulator front No. 1 LH x Frame assy | 38 | 387 | 28 | |
| Engine wire No. 2 (ground cable) x Cylinder block sub-assy | 13 | 133 | 9 | |
| Hood sub-assy x Hood hinge assy RH & LH | 13 | 133 | 10 | |
| Hood support RH & LH x Body | 18 | 184 | 13 | |
| Engine rear oil seal retainer x Cylinder block sub-assy | 9.0 | 92 | 80 in..lbf | |
| Knock sensor x Cylinder block sub-assy | 20 | 204 | 15 | |
| Water outlet pipe No. 1 x Cylinder block sub-assy | 9.0 | 92 | 80 in..lbf | |
| Cylinder head sub-assy RH x Cylinder block sub-assy | 1st | 36 | 367 | 27 |
| 2nd | Turn 180° | Turn 180° | Turn 180° | |
| Cylinder head sub-assy LH x Cylinder block sub-assy | ||||
| Recessed head 1st | 36 | 367 | 27 | |
| 2nd | Turn 180° | Turn 180° | Turn 180° | |
| 14 mm (0.55 in.) head | 30 | 306 | 22 | |
| Chain vibration damper No. 1 x Cylinder block sub-assy | 19 | 194 | 14 | |
| Idle gear No. 1 x Cylinder block sub-assy | 60 | 612 | 44 | |
| Timing chain or belt cover sub-assy x Cylinder head and block | 23 | 235 | 17 | |
| Water pump assy x Timing chain or belt cover sub-assy | ||||
| 10 mm (0.39 in.) head | 9.0 | 92 | 80 in..lbf | |
| 12 mm (0.47 in.) head | 23 | 235 | 17 | |
| Oil pan stud bolt x Oil pan sub-assy | 4.0 | 41 | 35 in..lbf | |
| Oil pan sub-assy x Cylinder block and timing chain or belt cover | ||||
| 10 mm (0.39 in.) head | 9.0 | 92 | 80 in..lbf | |
| 12 mm (0.47 in.) head | 19 | 194 | 14 | |
| Oil strainer sub-assy x Oil pan sub-assy | 9.0 | 92 | 80 in..lbf | |
| Oil pan sub-assy No. 2 x Oil pan sub-assy | 9.0 | 92 | 80 in..lbf | |
| Oil pan drain plug x Oil pan sub-assy No. 2 | 40 | 408 | 30 | |
| Crankshaft pulley x Crankshaft | 250 | 2,549 | 184 | |
| Cylinder head cover sub-assy x Cylinder head sub-assy RH | 9.0 | 92 | 80 in..lbf | |
| Cylinder head cover sub-assy LH x Cylinder head sub-assy LH | 9.0 | 92 | 80 in..lbf | |
| Ventilation valve x Cylinder head cover sub-assy LH | 27 | 275 | 20 | |
| Oil control valve filter plug x Cylinder head sub-assy | 62 | 632 | 46 | |
| Crankshaft position sensor x Cylinder block sub-assy | 9.0 | 92 | 80 in..lbf | |
| WT sensor x Timing chain or belt cover sub-assy | 8.0 | 82 | 71 in..lbf | |
| Cylinder block water drain cock sub-assy x Cylinder block sub-assy | 25 | 255 | 18 | |
| Oil level gauge guide x Cylinder head sub-assy | 9.0 | 92 | 80 in..lbf | |
| Oil pan sub-assy x Transmission | 37 | 377 | 27 | |
| Idler pulley sub-assy No. 1 x Timing chain or belt cover sub-assy | 54 | 551 | 40 | |
| Idler pulley sub-assy No. 2 x Timing chain or belt cover sub-assy | 39 | 398 | 29 | |
| V-ribbed belt tensioner assy x Cylinder block sub-assy | 36 | 367 | 27 | |
| Vane pump assy x Cylinder block sub-assy | 43 | 438 | 32 | |
| Intake air surge tank x Intake manifold | 28 | 286 | 21 | |
| Surge tank stay x Intake air surge tank and cylinder head | 21 | 214 | 15 | |
| Throttle body bracket x Throttle body w/ motor and cylinder head | 21 | 214 | 15 | |
| Oil baffle plate x Surge tank stay No. 1 | 9.0 | 92 | 80 in..lbf | |
| Ground cable x Cylinder head sub-assy | 8.0 | 82 | 71 in..lbf | |
| Water by-pass joint RR x Cylinder head sub-assy | 9.0 | 92 | 80 in..lbf | |
| Intake manifold x Cylinder head sub-assy | 28 | 286 | 21 | |
| Exhaust manifold sub-assy RH x Cylinder head sub-assy RH | 30 | 306 | 22 | |
| Exhaust manifold sub-assy LH x Cylinder head sub-assy LH | 30 | 306 | 22 | |
| Manifold stay x Exhaust manifold sub-assy RH and transmission | 40 | 408 | 30 | |
| Manifold stay No. 2 x Exhaust manifold sub-assy LH and transmission | 40 | 408 | 30 | |
| Transmission oil filler tube sub-assy x Cylinder head sub-assy | 12 | 122 | 9 | |
| Cool air inlet No. 1 x Body | 12 | 122 | 9 | |
| Drive plate & ring gear sub-assy x Crankshaft | 83 | 846 | 61 | |
| Stud bolt x Cylinder head sub-assy and cylinder head LH (See page 14-73) | A | 4.0 | 41 | 35 in..lbf |
| B | 20 | 199 | 14 | |
| Union x Cylinder head sub-assy and cylinder head LH | 15 | 150 | 11 | |
| VW Head taper screw plug x Cylinder head sub-assy and cylinder head LH | 80 | 816 | 59 | |
| Connecting rod cap x Connecting rod | 1st | 25 | 250 | 18 |
| 2nd | Turn 90° | Turn 90° | Turn 90° | |
| Main bearing cap x Cylinder block sub-assy | 12 pointed head 1st | 61 | 622 | 45 |
| 2nd | Turn 90° | Turn 90° | Turn 90° | |
| 12 mm head | 35 | 357 | 26 | |
| Stud bolt x Cylinder block sub-assy (See page 14-91) | A | 11 | 112 | 8.1 |
| B | 4.5 | 46 | 40 in..lbf | |
| C | 4.0 | 41 | 35 in..lbf | |
| Sub-assy oil nozzle No.1 x Cylinder block sub-assy | 9.0 | 92 | 80 in.lbf | |
Engine Mechanical (1GR-FE) Torque Specifications