Engine Cooling System (H4DO): Removal & Installation Subaru Outback BR рестайлинг

REMOVAL

Scheme 22

Scheme 23

Scheme 24

Scheme 25

Scheme 26

Scheme 27

Scheme 28

Scheme 29

1. Remove the V-belt covers.
2. Remove the air intake duct. Refer to «REMOVAL»(ref-565164-S20404975892013071000000) .
3. Remove the clip, and remove the bracket - grille.
4. Disconnect the ground cable from battery.
5. Lift up the vehicle.
6. Remove the under cover. Refer to «REMOVAL»(ref-565181-S28182960572013071000000) .
7. Drain engine coolant. Refer to «DRAINING OF ENGINE COOLANT»(ref-565166-S11431215052013071000000) .
8. Disconnect the radiator outlet hose from thermostat cover.
9. Disconnect the CVTF cooler hoses from the CVTF pipes. (CVT model) NOTE: Plug the CVT pipe to prevent CVTF from leaking.
10. Lower the vehicle.
11. Remove the reservoir tank. Refer to «REMOVAL»(ref-565166-S11030381362013071000000) .
12. Disconnect the connector (A) from the main fan motor assembly and the connector (B) from the sub fan motor assembly.
13. Disconnect the radiator inlet hose from the water pipe assembly.
14. Remove the radiator upper brackets.
15. Lift the radiator up and away from vehicle.

Scheme 30

1. Attach the radiator lower cushion to the radiator lower bracket.
2. Install the radiator to vehicle. NOTE: Make pins on the lower side of radiator be fitted into the radiator lower cushions.
3. Install the radiator upper brackets. Tightening torque: 12 N.m (1.2 kgf-m, 8.9 ft-lb)
4. Connect the radiator inlet hose to the water pipe assembly.
5. Connect the connector (A) to the main fan motor assembly and the connector (B) to the sub fan motor assembly.
6. Install the reservoir tank. Refer to «INSTALLATION»(ref-565166-S42287113482013071000000) .
7. Lift up the vehicle.
8. Connect the CVTF radiator hose to the CVTF pipe. (CVT model) NOTE: Use a new CVTF radiator hose.
9. Connect the radiator outlet hose.
10. Install the under cover. Refer to «INSTALLATION»(ref-565181-S07136545222013071000000) .
11. Lower the vehicle.
12. Attach the bracket - grille.
13. Install the air intake duct. Refer to «INSTALLATION»(ref-565164-S36764007252013071000000) .
14. Install the V-belt cover. Tightening torque: 13 N.m (1.3 kgf-m, 9.6 ft-lb)
15. Connect the battery ground terminal.
16. Fill engine coolant. Refer to «FILLING OF ENGINE COOLANT»(ref-565166-S19560019672013071000000) .

Scheme 31

1. Check that the radiator does not have deformation, cracks or damage.
2. Check that the hose has no cracks, damage or loose part.
3. Remove the radiator cap, fill the radiator with engine coolant, and then install the radiator cap tester to the filler neck of radiator.
4. Apply a pressure of 157 kPa (1.6 kgf/cm 2 , 23 psi) to the radiator, and check the following items. Leakage from the radiator or its vicinity Leakage from the hose or its connections CAUTION: Engine should be turned off. Wipe engine coolant from check points in advance. Be careful not to deform the filler neck of radiator when installing and removing the radiator cap tester. Be careful of engine coolant from spurting out when removing the radiator cap tester.

Scheme 32

1. Check that the radiator cap does not have deformation, cracks or damage.
2. Attach the radiator cap tester to radiator cap.
3. Increase pressure until the radiator cap tester gauge needle stops. Radiator cap is functioning properly if it holds the service limit pressure for 5 - 6 seconds. Replace the radiator cap if its valve opens at less than the service limit. Standard: 93 - 123 kPa (0.95 - 1.25 kgf/cm 2 , 14 - 18 psi) Service limit: 83 kPa (0.85 kgf/cm 2 , 12 psi) CAUTION: Be sure to remove foreign matter and rust from the cap in advance. Otherwise, results of pressure test will be incorrect.

Scheme 33

Scheme 34

1. Disconnect the ground cable from battery.
2. Remove the reservoir tank. Refer to «REMOVAL»(ref-565166-S11030381362013071000000) .
3. Disconnect the connector from the main fan motor assembly.
4. Remove the CVTF radiator hose from the clip of the radiator main fan shroud. (CVT model)
5. Remove the bolts which hold the radiator main fan shroud onto the radiator.
6. Remove the radiator main fan and fan motor from vehicle.

INSTALLATION

Install in the reverse order of removal.

Note. If the installation of the radiator main fan and fan motor is difficult, attempt installation after loosening the bolts which hold the radiator sub fan shroud to the radiator.

Tightening torque

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

Scheme 35

1. Remove the clip which holds the main fan motor assembly connector onto the radiator main fan shroud.
2. Remove the main fan motor assembly from the radiator main fan shroud.

Install in the reverse order of removal.

Tightening torque

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

Scheme 36

1. Remove the clip which holds the sub fan motor assembly connector onto the radiator sub fan shroud.
2. Remove the sub fan motor assembly from the radiator sub fan shroud.

Install in the reverse order of removal.