Home/Subaru/Outback/Subaru Outback BP (2003-2006)/Repair manual/Windows/Glass - Window - Mirrors: Removal & Installation
Contents Wiring diagrams Section: Windows All sections

Glass - Window - Mirrors: Removal & Installation Subaru Outback BP

Windows 4 illustrations ~623 words

INSTALLATION

  1. Install in the reverse order of removal. CAUTION: Make sure that glass stay is placed securely in sash.
  2. Adjust front door glass. Refer to «ADJUSTMENT»(ref-216279-S31442306582006011800000) , Front Door Glass. Tightening torque: Refer to «COMPONENT»(ref-216279-S05860856742006011800000) in General Description. Refer to «FRONT DOOR PANEL»(ref-216283-S15327992542006011800000) , COMPONENT, General Description and «FRONT DOOR GLASS»(ref-216279-S40248713942006011800000) , COMPONENT, General Description.
  1. Install in the reverse order of removal.
  2. Adjust front door glass. Refer to «ADJUSTMENT»(ref-216279-S31442306582006011800000) . Tightening torque: Refer to «COMPONENT»(ref-216279-S05860856742006011800000) in General Description. Refer to «FRONT DOOR PANEL»(ref-216283-S15327992542006011800000) , COMPONENT, General Description and «FRONT DOOR GLASS»(ref-216279-S40248713942006011800000) , COMPONENT, General Description.
  1. Install in the reverse order of removal. CAUTION: Make sure that glass stay is placed securely in sash.
  2. Adjust rear door glass. Refer to «ADJUSTMENT»(ref-216279-S06766671702006011800000) , Rear Door Glass. Tightening torque: Refer to «COMPONENT»(ref-216279-S05860856742006011800000) in General Description. Refer to «REAR DOOR PANEL»(ref-216283-S37250936762006011800000) , COMPONENT, General Description and «REAR DOOR GLASS»(ref-216279-S15376705612006011800000) , COMPONENT, General Description.
  1. Install in the reverse order of removal.
  2. Adjust rear door glass. Refer to «ADJUSTMENT»(ref-216279-S06766671702006011800000) , Rear Door Glass. Tightening torque: Refer to «COMPONENT»(ref-216279-S05860856742006011800000) in General Description. Refer to «REAR DOOR PANEL»(ref-216283-S37250936762006011800000) , COMPONENT, General Description and «REAR DOOR GLASS»(ref-216279-S15376705612006011800000) , COMPONENT, General Description.

REMOVAL

  1. Remove real wiper motor. Refer to «REMOVAL»(ref-216276-S42432289932006011800000) , Rear Wiper Motor.
  2. Remove electrical connector from rear defogger terminal.
  3. Remove glass in the same procedure as for windshield glass. Refer to «REMOVAL»(ref-216279-S36984198062006011800000) , Windshield Glass.

Scheme 50

Scheme 50: INSTALLATION
  1. Apply adhesive evenly to the glass attachment area.
  2. Insert the glass clip pin into the rear gate hole, and after pushing on the area around the clip pin to secure it, push lightly all around the area to seal it.
  3. About one hour after installation, conduct a leak test. CAUTION: When door is opened/closed after glass is bonded, always lower door glass and then open/close it carefully. Move vehicle slowly.
  4. After completion of all work, allow vehicle to stand for about 24 hours. NOTE: For minimum drying time and time the vehicle must be left standing before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer. CAUTION: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
  5. Connect rear defogger terminals.
  6. Install rear wiper. Refer to «INSTALLATION»(ref-216276-S27616854262006011800000) , Rear Wiper Motor.
  1. Disconnect electrical connectors from rear defogger terminals.
  2. Remove glass in the same procedure as for windshield glass. Refer to «REMOVAL»(ref-216279-S36984198062006011800000) , Windshield Glass.

Scheme 51

Scheme 51: INSTALLATION
  1. Bond dam rubber and matching pin.
  2. Install glass in the same procedure as for windshield glass. Refer to «INSTALLATION»(ref-216279-S36657178622006011800000) , Windshield Glass.
  3. Connect rear defogger terminals. CAUTION: When door is opened/closed after glass is bonded, always lower door glass and then open/close door carefully. Move vehicle slowly.
  4. After completion of all work, allow vehicle to stand for about 24 hours. NOTE: For minimum drying time and time the vehicle must be left standing before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
  5. After curing of adhesive, pour water on external surface of vehicle to check that there are no water leaks. CAUTION: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.

Refer to REMOVAL , Sunroof Lid.

Refer to INSTALLATION , Sunroof Lid.

Loosen TORX screw (A) and remove the inner rearview mirror.

Scheme 52

Scheme 52: REMOVAL
CAUTIONBe careful not to damage the mirror surface.

Install in the reverse order of removal.

Refer to REMOVAL , Control Unit.

Refer to INSTALLATION , Control Unit.

Install in the reverse order of removal.

Install in the reverse order of removal.

Remove driver side switch panel, and then remove wiper deicer switch.

Scheme 53

Scheme 53: REMOVAL

Install in the reverse order of removal.