Glass - Window - Mirrors: Diagnosis Subaru Outback BP

INSPECTION

SCHEMATIC CHART

SCHEMATIC CHART

SCHEMATIC CHART

SCHEMATIC CHART

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1. Remove door trim. Refer to «REMOVAL»(ref-216282-S37673199612006011800000) , Front Door Trim.
2. Remove sealing cover. Refer to «REMOVAL»(ref-216283-S07242944972006011800000) , Front Sealing Cover.
3. Remove outer weatherstrip.
4. Remove inner stabilizer.
5. Remove outer mirror. Refer to «REMOVAL»(ref-216279-S00796892112006011800000) , Outer Mirror Assembly.
6. Remove gusset.
7. Operate the power window switch to move glass to the position shown in the figure, and then remove the two nuts from service holes.
8. Take out glass door panel upward.

1. Make sure that power window motor rotates properly when battery voltage is applied to terminals of motor connector.
2. Change polarity of battery connections to terminals to ensure that motor rotates in reverse direction.

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1. Remove door trim. Refer to «REMOVAL»(ref-216282-S10404784952006011800000) , Rear Door Trim.
2. Remove sealing cover. Refer to «REMOVAL»(ref-216283-S08265352372006011800000) , Rear Sealing Cover.
3. Remove stabilizer.
4. Operate power window switch to move glass as shown in the figure, and remove two nuts.
5. Loosen two screws to remove weatherstrip.
6. Pull out glass. CAUTION: Avoid impact and damage to the glass.

1. Make sure that power window motor rotates properly when battery voltage is applied to terminals of motor connector.
2. Change polarity of battery connections to terminals to ensure that motor rotates in reverse direction.

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1. Remove cowl panel. Refer to «REMOVAL»(ref-216282-S05691510432006011800000) , Cowl Panel.
2. Remove front molding.
3. Tape body side of the circumference of windshield glass for protection.
4. Apply sufficient amount of soapy water to adhesive layer.
5. Insert windshield knife into the adhesive layer.
6. While holding the knife edge and windshield glass edge at a right angle, move windshield knife in parallel to windshield glass edge along face and edge of windshield glass to cut the adhesive layer. CAUTION: Do not twist windshield knife. Cutting of adhesive layer shall be started with wider gap between windshield glass and body. NOTE: Because matching pins are bonded to the corners. of glass, use piano wire to cut the pin.

Scheme 32

1. Remove cowl panel. Refer to «REMOVAL»(ref-216282-S05691510432006011800000) , Cowl Panel.
2. Remove front molding.
3. Tape the body side of the circumference of windshield glass for protection.
4. Make a hole in adhesive layer using drill or knife.
5. Pass piano wire through the hole, and attach securely both the wire ends to pieces of wood.
6. Pull the wire ends alternately to cut off the adhesive layer.

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1. Clean external circumference of windshield mass with alcohol or white gasoline.
2. Remove adhesive layer on the body using cutter knife to obtain smooth face 2 mm (0.08 in) thick. CAUTION: Be careful not to damage the body and paint surface.
3. Clean body with alcohol or white gasoline to remove thoroughly chips, dusts, and dirts from body face.
4. Place glass on body.
5. Adjust glass position to make uniform clearance between body and glass in four corners.
6. Place matching pins (A) and body on glass.
7. Remove glass from body.
8. Fit molding mark (B) to notch (A) of ceramic print.
9. Apply primer to adhesive layer (A) of glass (B) using sponge.
10. Apply primer to adhesive layer (A) of body (C). CAUTION: Primer once attached to the painted surface of the body and internal trim is hard to wipe off. Mask the circumference of such areas. Let primer dry for about ten minutes before installing the glass. Do not touch surface coated with primer.
11. Cut off cartridge nozzle tip and set it in sealant gun as shown.
12. Apply adhesive to glass end surface as shown.
13. Fit matching pins using suction rubber cup to install windshield glass.
14. Lightly press windshield glass for tight fit.
15. Make adhesive surface flush using spatula. CAUTION: When door is opened/closed after glass is bonded, always lower door glass and then open/close it carefully. Move vehicle slowly.
16. After completion of all work, allow vehicle to stand for about 24 hours. NOTE: For minimum drying time and time the vehicle must be left standing before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
17. After curing of adhesive, pour water on external surface of vehicle to check that there are no water leaks. CAUTION: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
18. Install cowl panel. Refer to «INSTALLATION»(ref-216282-S08087051102006011800000) , Cowl Panel.

Do not let mirror be damaged.

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1. Remove two hooks (A) of switch panel to remove power window main switch.
2. Disconnect electrical connectors from power window main switch and mirror switch.

Check continuity between connectors at the back of heater control unit.

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1. Turn ignition switch to ON.
2. Turn defogger switch to ON.
3. Wrap tips of tester pins with aluminum foil to avoid damage to heat wire.
4. Measure voltage at wire center (A) with DC voltmeter. Standard voltage: Approx. 6 volts VOLTAGE SPECIFICATION Voltage Criteria Approx. 6 V OK Approx. 12 V or 0 V Broken NOTE: If the measured value is 12 volts, heat wire is open between wire center and positive (+) end. If zero volt, heat wire is open between wire center and ground.
5. Apply positive lead of voltmeter to positive terminal of voltmeter, and then move negative lead along the wire up to the negative terminal ending voltage changes from zero to several volts during movement of lead, heat wire is open at the voltage change point.

Scheme 43

1. Clean broken portion with alcohol or white gasoline.
2. Mask both side of wire with thin film.
3. Apply conductive silver composition (DUPONT No. 4817) to broken portion.
4. After repair, check wire.

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1. Remove door trim. Refer to «REMOVAL»(ref-216282-S37673199612006011800000) , Front Door Trim.
2. Pull off sealing cover to disconnect mirror harness connector.
3. Remove screws to remove mirror assembly.

Check to ensure that rearview mirror moves properly when battery voltage is applied to terminals.

TERMINAL NUMBER SPECIFICATION

If defective, replace the mirror.

Scheme 46

1. Remove the door mirror assembly. Refer to «REMOVAL»(ref-216279-S00796892112006011800000) , Outer Mirror Assembly.
2. Warm the area around the mirror holder (A) with a hair drier until the edges of the mirror holder become soft (about 2 or 3 minutes with a 1,000 W drier.)
3. Use a flat-bladed screwdriver without sharp edges to lift the mirror out of the mirror holder (A). (Also remove the connector from the back of mirrors with heaters.)
4. Warm the area around the mirror holder (A) with a hair drier until the edges of the mirror holder (A) become soft (about 2 or 3 minutes with a 1,000 W drier.)
5. Remove the backing of the new two-sided tape, and push the mirror in to install it. CAUTION: Unless the mirror holder is warmed sufficiently, the mirror holder edges may be damaged or the mirror cracked.

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1. Remove power window main switch panel.
2. Remove four hook (A) to remove remote control mirror switch.

Move rearview mirror switch to each position and check continuity between terminals.

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Refer to INSPECTION under Rear Window Defogger. Refer to INSPECTION , Rear Window Defogger.

Move wiper deicer switch to each position and check continuity between terminals.

TERMINAL NUMBER SPECIFICATION CHART

If defective, replace the switch.