PRECAUTIONS
- Before disassembling or reassembling parts, always disconnect battery ground cable. When replacing radio, control module, and other parts provided with memory functions, record memory contents before disconnecting the battery ground cable. Otherwise, the memory will be erased.
- Reassemble in reverse order of disassembly, unless otherwise indicated.
- Adjust parts to the given specifications.
- Connect connectors and hoses securely during reassembly.
- After reassembly, make sure functional parts operate smoothly.
| WARNING | Airbag system wiring harness is routed near electrical parts and switches. All airbag system wiring harnesses and connectors are yellow. Do not use electric test equipment on these circuits. Be careful not to damage the airbag system wiring harness when servicing electrical parts and switches. |
GENERAL TOOLS
| TOOL NAME | REMARKS |
|---|---|
| Circuit Tester | Used for measuring resistance and voltage. |
GENERAL TOOLS SPECIFICATION
HEADLIGHT 2-LIGHT MODEL
Refer to HEADLIGHTS , Headlight System.
HEADLIGHT 4-LIGHT MODEL
Refer to HEADLIGHTS , Headlight System.
CLEARANCE LIGHT AND ILLUMINATION LIGHT
Refer to HEADLIGHTS , Headlight System.
HEADLIGHT RELAY
Measure headlight relay resistance between terminals while connecting terminal No. 4 to battery positive terminal No. 3 to battery ground terminal.
Scheme 56
| Current | Terminal No. | Standard |
|---|---|---|
| Flow | 1 and 2 | Less than 1 ohm |
| No flow | More than 1 Mohm |
CURRENT TERMINAL NO AND STANDARD
TAIL AND ILLUMINATION RELAY
Measure tail and illumination relay resistance between terminals while connecting terminal No. 4 to battery positive terminal No. 3 to battery ground terminal.
Scheme 57
| Current | Terminal No. | Standard |
|---|---|---|
| Flow | 1 and 2 | Less than 1 ohm |
| No flow | More than 1 Mohm |
CURRENT TERMINAL NO AND STANDARD
FRONT FOG LIGHT 4 CYLINDER ENGINE MODEL
Refer to HEADLIGHTS . .
FRONT FOG LIGHT 6 CYLINDER ENGINE MODEL
Refer to HEADLIGHTS . .
FRONT FOG LIGHT SWITCH
Measure front fog light switch resistance.
Scheme 58
| Switch position | Terminal No. | Standard |
|---|---|---|
| OFF | More than 1 Mohm | |
| ON | 3 and 5 | Less than 1 ohm |
SWITCH POSITION TERMINAL NO AND STANDARD
FRONT FOG LIGHT RELAY
Measure front fog light relay resistance between terminals while connecting terminal No. 4 to battery positive terminal and terminal No. 3 to battery ground terminal.
Scheme 59
| Current | Terminal No. | Standard |
|---|---|---|
| Flow | 1 and 2 | Less than 1 ohm |
| No flow | More than 1 Mohm |
CURRENT TERMINAL NO AND STANDARD
TURN SIGNAL LIGHT AND HAZARD LIGHT
Refer to HEADLIGHTS . .
TURN SIGNAL SWITCH
Refer to INSPECTION , Combination Switch (Light).
HAZARD SWITCH
Measure hazard switch resistance.
Scheme 60
| Switch position | Terminal No. | Standard |
|---|---|---|
| OFF | 6 and 7 | Less than 1 ohm |
| ON | 1, 3 and 4 | Less than 1 ohm |
| 7 and 8 | Less than 1 ohm |
SWITCH POSITION TERMINAL NO AND STANDARD
TURN SIGNAL & HAZARD MODULE
Connect battery and turn signal light bulb to the module, as shown in the figure. The module is properly functioning if it blinks when power is supplied to the circuit.
Scheme 61
BACK-UP LIGHT
Refer to HEADLIGHTS . .
BACK-UP LIGHT SWITCH (M/T)
Measure back-up light switch resistance.
Scheme 62
| Switch position | Terminal No. | Standard |
|---|---|---|
| When shift lever is set in reverse position | 1 and 2 | Less than 1 ohm |
| Other positions | More than 1 Mohm |
SWITCH POSITION TERMINAL NO AND STANDARD
INHIBITOR SWITCH (A/T)
Measure inhibitor switch resistance.
Scheme 63
| Switch position | Terminal No. | Standard |
|---|---|---|
| When select lever is set in "R" position | 1 and 2 | Less than 1 ohm |
| Other positions | More than 1 Mohm |
SWITCH POSITION TERMINAL NO AND STANDARD
STOP LIGHT SEDAN MODEL
Refer to EXTERIOR LIGHTS , Stop Light System.
STOP LIGHT WAGON MODEL
Refer to EXTERIOR LIGHTS , Stop Light System.
STOP LIGHT (PICKUP MODEL)
Refer to EXTERIOR LIGHTS , Stop Light System.
STOP LIGHT SWITCH
Measure stop light switch resistance.
Scheme 64
| Switch position | Terminal No. | Standard |
|---|---|---|
| When brake pedal is depressed | 1 and 2: Without cruise control 2 and 3: With cruise control | Less than 1 ohm |
| When brake pedal is released | More than 1 Mohm |
SWITCH POSITION TERMINAL NO AND STANDARD
INTERIOR LIGHT
Refer to INTERIOR LIGHTS , in Compartment Light System.
DOOR SWITCH
Measure door switch resistance.
Scheme 65
| Switch position | Terminal No. | Standard |
|---|---|---|
| When door is open | 1 and 3 | Less than 1 ohm. |
| When door is closed | More than 1 Mohm |
SWITCH POSITION TERMINAL NO AND STANDARD
REAR GATE LATCH SWITCH
Measure rear gate latch switch.
| Switch position | Terminal No. | Standard |
|---|---|---|
| When rear gate is open | 1 and 2 | Less than 1 ohm. |
| When rear gate is closed | More than 1 Mohm |
SWITCH POSITION TERMINAL NO AND STANDARD
TRUNK ROOM LIGHT SWITCH
Measure trunk room light switch.
| Switch position | Terminal No. | Standard |
|---|---|---|
| When trunk lid is open | 1 and 2 | Less than 1 ohm |
| When trunk lid is closed | More than 1 Mohm |
SWITCH POSITION TERMINAL NO AND STANDARD
Scheme 66
Scheme 67
- Disconnect ground cable from battery.
- Remove instrument panel lower cover. Refer to «REMOVAL»(ref-216282-S18724451252006011800000) , Instrument Panel Assembly.
- Remove screws which secure upper column cover to lower column cover.
- Disconnect connector from combination switch.
- Remove screws which secure switch and remove switch.
LIGHTING SWITCH
| Switch position | Terminal No. | Standard |
|---|---|---|
| OFF | More than 1 Mohm | |
| Tail | 14 and 16 | Less than 1 ohm |
| Head | 13, 14 and 16 | Less than 1 ohm |
SWITCH POSITION TERMINAL NO AND STANDARD
DIMMER AND PASSING SWITCH
| Switch position | Terminal No. | Standard |
|---|---|---|
| Passing | 7, 8 and 16 | Less than 1 ohm |
| Low beam | 16 and 17 | Less than 1 ohm |
| High beam | 7 and 16 | Less than 1 ohm |
SWITCH POSITION TERMINAL NO AND STANDARD
| Switch position | Terminal No. | Standard |
|---|---|---|
| Left | 1 and 2 | Less than 1 ohm |
| Neutral | More than 1 Mohm | |
| Right | 2 and 3 | Less than 1 ohm |
SWITCH POSITION TERMINAL NO AND STANDARD
PARKING SWITCH
| Switch position | Terminal No. | Standard |
|---|---|---|
| OFF | 2 and 4 | Less than 1 ohm |
| ON | 1 and 4 | Less than 1 ohm |
SWITCH POSITION TERMINAL NO AND STANDARD
Scheme 68
Scheme 69
Scheme 70
Scheme 71
- Disconnect ground cable from battery.
- Remove duct (A) (when right side headlight is removed).
- Disconnect headlight harness connector Single-bulb type Dual-bulb type
- Remove three bolts and disconnect connectors, and then detach headlight assembly.
HEADLIGHT AIMING
Note. As this headlight is the "VISUAL AIMING TYPE", it is possible to adjust aiming only in the vertical direction. It cannot be adjusted in the horizontal direction.
| CAUTION | Turn off the light before adjusting headlight aiming. If the light is necessary to check aiming, do not turn on for more than two minutes. |
Note. Before checking the headlight aiming, be sure of the following: The area around the headlight has not sustained any accident, damage or other type of deformation. Vehicle is parked on level ground. The inflation pressure of tires is correct. Vehicle's gas tank is fully charged. Bounce the vehicle several times to normalize the suspension. Make certain that someone is seated in the driver's seat.
Turn the headlights on and then adjust the low beam pattern to the following positions on the screen.
Note. Adjust the headlight aiming by turning the adjusting screw (A).
Single-bulb type
Scheme 72
Dual-bulb type
Scheme 73
Single-bulb headlight
Dual-bulb headlight
Scheme 74
OUTBACK
- Remove fog light assembly. Refer to «OUTBACK»(ref-216275-S30073873452006011800000) , REMOVAL, Front Fog Light Assembly.
- Disconnect harness connector.
- Turn the bulb assembly counterclockwise, and then remove the bulb.
WAGON
- Disconnect ground cable from battery.
- Remove two rear quarter trim covers.
- Remove two nuts and then remove rear combination light while disconnecting connector.
Note. Before removing the nuts, apply a few turns of butyl tape to the tip of the service tool. This prevents the nuts from falling during removal.
Scheme 75
Scheme 76
Scheme 77
- Disconnect ground cable from battery.
- Open tail gate.
- Remove bolt cover.
- Remove bolt and detach rear combination light assembly by pulling to the rear.
SPOT LIGHT BULB
- Visually check the bulb for blow out.
- Check the bulb specification. Refer to «SPECIFICATIONS»(ref-216275-S31418226052006011800000) , General Description.
- If NG, replace the bulb with a new one.
SPOT LIGHT SWITCH
Measure spot light resistance.
| Switch position | Terminal No. | Standard |
|---|---|---|
| OFF | More than 1 Mohm | |
| ON | 1 and 2 | 18+/-5.4ohm |
SWITCH POSITION TERMINAL NO AND STANDARD
Scheme 78
- Disconnect ground cable from battery.
- Remove lens (A) and room light mounting screws (B).
- Disconnect harness connectors and remove the light.
ROOM LIGHT BULB
- Visually check the bulb for blow out.
- Check the bulb specification. Refer to «SPECIFICATIONS»(ref-216275-S31418226052006011800000) , General Description.
- If NG, replace the bulb with a new one.
ROOM LIGHT SWITCH
Measure room light switch resistance.
Scheme 79
| Switch position | Terminal No. | Standard |
|---|---|---|
| OFF | More than 1 Mohm | |
| ON | 1 and 3 | 1.5+/-0.5 ohm |
| DOOR | 1 and 2 | 1.5+/-0.5 ohm |
SWITCH POSITION TERMINAL NO AND STANDARD
Scheme 80
- Disconnect ground cable from battery.
- Remove lens (A) and luggage room light mounting screws (B).
- Disconnect harness connectors and remove luggage room light.
LUGGAGE ROOM LIGHT BULB
- Visually check the bulb for blow out.
- Check the bulb specification. Refer to «SPECIFICATIONS»(ref-216275-S31418226052006011800000) , General Description.
- If NG, replace the bulb with a new one.
LUGGAGE ROOM LIGHT SWITCH
Measure luggage room light resistance.
Scheme 81
| Switch position | Terminal No. | Standard |
|---|---|---|
| OFF | More than 1 Mohm | |
| ON | 1 and 3 | 1.5+/-0.5 ohm |
| DOOR | 1 and 2 | 1.5+/-0.5 ohm |
SWITCH POSITION TERMINAL NO AND STANDARD
Scheme 82
- Disconnect ground cable from battery.
- Disconnect harness connectors and remove trunk room light.
CARGO LIGHT BULB
- Visually check the bulb for blow out.
- Check the bulb specification. Refer to «SPECIFICATIONS»(ref-216275-S31418226052006011800000) , General Description.
- If the requirement is not satisfied, replace it with a new one.
CARGO LIGHT SWITCH
Measure resistance of cargo light switch.
| Switch position | Terminal No. | Standard |
|---|---|---|
| OFF | More than 1 Mohm | |
| ON | 3 and 5 | 1.5+/-0.5 ohm |
SWITCH POSITION TERMINAL NO AND STANDARD