Engine Cooling System (H4SO): Overhaul Subaru Outback BP

ASSEMBLY

Assemble in the reverse order of disassembly.

1. Tightening torque: 4.4 N.m (0.45 kgf/m, 3.3 ft-lb)

Scheme 86

1. Tightening torque: 3.4 N.m (0.35 kgf/m, 2.5 ft-lb)

Scheme 87

Scheme 88

1. Connect battery positive (+) terminal to terminal No. 2, and negative (--) terminal to terminal No. 1 of main fan motor connector.
2. Make sure the main fan motor operates properly. Replace it if it doesn't.

Scheme 89

Scheme 90

Scheme 91

Scheme 92

Scheme 93

1. Disconnect battery ground cable.
2. Lift-up the vehicle.
3. Remove under cover.
4. Disconnect connector of sub fan motor.
5. Lower the vehicle.
6. Remove air intake duct.
7. Remove bolts which hold sub fan shroud to radiator.
8. Remove radiator sub fan shroud through the under side of vehicle.

Assemble in the reverse order of disassembly.

1. Tightening torque: 4.4 N.m (0.45 kgf/m, 3.3 ft-lb)

Scheme 94

1. Tightening torque: 3.4 N.m (0.35 kgf-m, 2.5 ft-lb)

Scheme 95

Scheme 96

1. Connect battery positive (+) terminal to terminal No. 2, and negative (--) terminal to terminal No. 1 sub fan motor connector.
2. Make sure the sub-fan motor operates properly. Replace it if it doesn't.

Scheme 97

1. Disconnect overflow hose from radiator filler neck position.
2. Remove bolts which install reservoir tank onto radiator main fan shroud.
3. Remove reservoir tank.