INSPECTION
Inspections to be carried out before and after maintenance are included.
DIAGNOSIS
Step-by-step process is employed for easier diagnosis.
ROAD TEST
Always conduct road tests in accordance with traffic rules and regulations to avoid bodily injury and interrupting traffic.
GENERAL SCAN TOOL
Using general scan tools will greatly improve the efficiency of repairing engine electronic controls. Subaru Select Monitor can be used to diagnose the engine, VDC, air conditioner and other electrically controlled parts.
PRE-DELIVERY INSPECTION (PDI) PROCEDURE
Perform the procedures indicated in the table below.
| Step | Check point |
|---|---|
| 1. Appearance | If the vehicle is covered with protective coating, visually check the vehicle body for damage and dents. If the protective coating has been removed, visually check the painted body surfaces in detail for damage or rust. Visually check the glass and light lenses for any damage, cracks or excessive gaps between body sheet metal. Visually check the plated parts for any damage. Check the instrument panel, console and trim for stains or dirt. |
| 2. Tire | Check the tires for damage, defective, and dents on wheels. Check the tire air pressure. |
| 3. Fuse installation | If the vehicle is about to be delivered to customer, attach a back-up fuse. |
| 4. Door lock/unlock and open/close operations | Using the key, check the door can be locked or unlocked normally. Open and close all doors to check that there are no problems. Operate the power door lock switch to check that all doors and the rear gate lock and unlock normally. |
| 5. Child safety lock | Check the child safety lock system operates normally. |
| 6. Rear gate lock/unlock and open/close operations | Open and close the rear gate to check that there are no problems. Check if the rear gate can be opened normally through the emergency hole. Operate the power door lock switch to check that all doors and the rear gate lock and unlock normally. |
| 7. Power rear gate | Check if the power rear gate operates normally. |
| 8. Fuel lid opener lock release lever | Operate the fuel lid opener to check that the fuel filler lid can be unlocked normally. |
| 9. Towing hook (eyebolt) | At factory shipment, the towing hook (eyebolt) is installed to the rear bumper. Remove the towing hook (eyebolt), store it in the holder. |
| 10. Accessory | Check that the following accessories are equipped. Owner's manual Warranty booklet Maintenance note Spare key Key No. plate Jack Tool set Spare tire Towing hook |
| 11. Front hood lock release | Operate the front hood lock release lever to check that the front hood opens normally. |
| 12. Battery | Check the battery for any abnormal conditions such as rust or traces of battery fluid leaks. |
| 13. Brake fluid | Check the brake fluid amount. |
| 14. Engine oil | Check the engine oil amount. |
| 15. Transmission gear oil | Check that the transmission gear oil level is normal. |
| 16. CVT front differential oil | Check for leakage of CVT front differential oil. |
| 17. Rear differential gear oil | Check for leakage of gear oil from the rear differential. |
| 18. Engine coolant | Check the engine coolant level. |
| 19. Clutch fluid | Check the clutch fluid amount. |
| 20. Window washer fluid | Check the window washer fluid amount. |
| 21. Front hood latch | Check that the front hood is closed normally and locked securely. |
| 22. Keyless entry system | Check that the keyless entry system operates normally. |
| 23. Keyless access system | Check that the keyless access function operates normally. |
| 24. Alarm system | Check that the alarm system operates normally. |
| 25. Seat | Check the seat surfaces for stains or dirt. Check the seat installation conditions and functionality. |
| 26. Seat belt | Check the seat belt installation conditions and functionality. |
| 27. Grommet installation | Install the grommet provided in the glove box to the tie-down hole. |
| 28. TPMS (U.S. model) | Turn the TPMS transmitter power supply to ON. If the display of TPMS warning light does not operate normally, perform the diagnosis by referring to TPMS (Diagnosis). |
STATIC CHECKS RECEIPT DESCRIPTION
| Step | Check point |
|---|---|
| 29. Delivery (test) mode | Turn the ignition switch to ON and check that the malfunction indicator light starts blinking. |
| 30. Immobilizer system | Check that the engine starts with all keys that are equipped on vehicle. Check that the security indicator light operates normally. |
| 31. Push button start | Using the push button start function of the access key equipped with the vehicle, check that the engine starts and stops. |
| 32. Starting condition | Start the engine and check that the engine starts smoothly. |
| 33. Exhaust system | Check that the exhaust noise is normal and no leaks are found. |
| 34. Indicator and warning lights | Check that all indicator lights and warning lights are operating correctly. |
| 35. Heater & ventilation | Check that the heater & ventilation system operates normally. |
| 36. Air conditioner | Check that the air conditioner operates normally. |
| 37. Multi-function display (MFD) | Check that the Multi-Function Display (MFD) function operates normally. |
| 38. Audio | Check the radio and AUX operate normally. |
| 39. Navigation | Check the navigation and AUX operate normally. |
| 40. Accessory power supply socket | Check that the accessory power supply socket operates normally. |
| 41. Lighting system | Check that the lighting system operates normally. |
| 42. Illumination control | Check that the illumination control operates normally. |
| 43. Window washer | Check that the window washer system operates normally. |
| 44. Wiper | Check that the wiper system operates normally. |
| 45. Wiper deicer | Check that the wiper deicer operates normally. |
| 46. Power window | Check that the power window operates normally. |
| 47. Sunroof | Check that the sunroof operates normally. |
| 48. Rear defogger | Check that the rear defogger operates normally. |
| 49. Door mirror | Check that the remote control mirror and heated mirror operate normally. |
| 50. Parking brake | Check the parking brake for normal operations. |
| 51. Diagnostic trouble code (DTC) check | Check that the diagnostic trouble code (DTC) is not detected. |
STATIC CHECKS RECEIPT DESCRIPTION (ENGINE RUNNING)
| Step | Check point |
|---|---|
| 52. Brake test | Check the foot brake for normal operations. |
| 53. Shift control | Check that the shift patterns are correct. |
| 54. Cruise control | Check that the cruise control system operates normally. |
| 55. Subaru EyeSight | Check that the Subaru EyeSight operates normally. |
DYNAMIC TEST DESCRIPTION (VEHICLE RUNNING)
| Step | Check point |
|---|---|
| 56. Power steering system | Check the steering warning light operation. |
| 57. Fluid leakage | Check for fluid/oil leaks. |
| 58. Water leak test | Spray the vehicle with water and check for water leaks. |
| 59. Appearance 2 | Remove the protective coating (if equipped). Check the body paints for damage and stain. Check the plated parts for damage and rust. |
CHECKS AFTER DYNAMIC TEST DESCRIPTION
DIAGNOSTIC TROUBLE CODE (DTC) CHECK
Read the diagnostic trouble code and check that the diagnostic trouble code is not detected.
If any diagnostic trouble code is detected, clear all.
- Read Diagnostic Trouble Code NOTE: For detailed operation procedures, refer to "PC application help for Subaru Select Monitor".
- Clear Memory Mode NOTE: For detailed operation procedures, refer to "PC application help for Subaru Select Monitor".
BRAKE TEST
Check the foot brake for normal operations.
Scheme 15
Scheme 16
- CVT Turn the ignition switch to ON. While brake pedal is not depressed, check if the select lever does not move from "P" range. While brake pedal is depressed, check if the select lever moves from "P" range. Set the selector lever to each gear position and check the shifting while driving the vehicle. Operate the paddle shift at manual mode and check the shifting while driving the vehicle. Selector position Gear position 1st 2nd 3rd 4th 5th 6th 7th (1) 8th (1) D Continuously variable speed change Manual mode OK OK OK OK OK OK OK OK (1) Turbo model (at S# mode) Set the select lever to other than "P" range. (except for models with keyless access function) When the ignition switch is turned to OFF, check if the ignition key switch cannot be removed. (except for models with keyless access function)
- 6MT Check for smooth operation to each position. Especially, shift to 5th <----> 6th and to Rev, and check for stuck. Check the slider returns to the original position by shifting to the Rev and then back in neutral while pulling up the slider. If the shifting operation is not smooth, readjust the exposed length (a) of MT gear select cable by referring to the following figure. If the shift cannot be inserted to push the reverse lock bracket 5th and 6th. --> Extend the exposed length (a) of MT gear select cable. When operate the select lever to 4th --> 5th, it cannot be operated at select lever crank line. --> Shorten the exposed length (a) of MT gear select cable.
WATER LEAK TEST
Spray the vehicle with water using a hose and check that no water enters the passenger compartment.
- Before performing the water leakage test, remove anything that may obstruct the operation or which must be kept dry.
- Close all the windows and doors securely. Close the front hood, trunk lid and rear gate before starting the test.
- Connect a hose to a tap, and spray water on the vehicle. The rate of water spray must be approx. 20 to 25 L (5.3 - 6.6 US gal, 4.4 - 5.5 Imp gal) per minute.
When spraying water on areas adjacent to the floor and wheel house, increase the pressure. When spraying water on areas other than the floor and wheel house, decrease the pressure. But the force of water must be made strong occasionally by pressing the end of the hose.
Note. Be sure to keep the hose at least 10 cm (3.9 in) away from vehicle.
Check the following areas.
- Front window and body framework mating portion
- Door mating portions
- Glass mating portions
- Rear quarter window mating portions
- Rear window and body framework mating portion
- Around roof drips
If any dampness in the compartments is discovered after the water has been applied, carefully check all the areas that may have possibly contributed to the leak.
Refer to "LU" section for engine oil inspection. < Ref. to INSPECTION , Engine Oil. >
Refer to "ME" section for V-belt inspection. < Ref. to V-BELT . > < Ref. to V-BELT . >
The fuel line is located mostly internally, so check pipes, areas near pipes, and engine compartment piping for rust, hose damage, loose band, etc. If faulty parts are found, repair or replace them. < Ref. to INSPECTION , Fuel Delivery and Evaporation Lines. > < Ref. to Fuel Delivery and Evaporation Lines. >
Replace if the filter is clogged, or time for replacement has come.
| CAUTION | Do not use water instead of coolant. < Ref. to ENGINE COOLANT , RECOMMENDED MATERIALS, Recommended Materials. > |
Scheme 17
- Park the vehicle on a level surface.
- Make sure the engine coolant level in the reservoir tank is between "FULL" and "LOW" when the engine is cold. NOTE: If the engine coolant level drops, make sure that there are no engine coolant leakage, and add engine coolant to the "FULL" line.
- Remove the radiator cap and make sure that the radiator is filled with engine coolant up to the filler neck position.
Refer to "6MT" section for transmission gear oil inspection. < Ref. to INSPECTION , Transmission Gear Oil. >
Refer to "CVT" section for CVTF inspection. < Ref. to INSPECTION , CVTF. > < Ref. to INSPECTION , CVTF. >
Refer to "BR" section for brake fluid inspection. < Ref. to INSPECTION , Brake Fluid. >
Refer to "BR" section for disc brake pad and disc inspection. < Ref. to INSPECTION , Front Brake Pad. > < Ref. to INSPECTION , Rear Brake Pad. > < Ref. to INSPECTION , Front Disc Rotor. > < Ref. to INSPECTION , Rear Disc Rotor. >
Refer to "PB" section for parking brake inspection. < Ref. to INSPECTION , Parking Brake Assembly (Rear Disc Brake). >
Refer to "WT" section for tire inspection and rotation. < Ref. to TIRE ROTATION , INSPECTION, Tire and Wheel. >
Scheme 18
- Set the steering wheel in a straight-ahead position, and check the wheel spokes to make sure they are correctly set in their specified positions.
- Lightly turn the steering wheel to the left and right to determine the point where front wheels start to move. Measure the distance of the movement of steering wheel (periphery). Steering wheel free play: 0 - 17 mm (0 - 0.67 in) Move the steering wheel vertically toward the shaft to check if there is play in the direction. Play limit: 0.5 mm (0.020 in)
- Drive the vehicle and check the following items. Steering force: The effort required for steering should be smooth and even at all points, and should not vary. Pulled to one side: Steering wheel should not be pulled to one side while driving on a level surface. Wheel runout: Steering wheel should not show any sign of runout. Return status: Steering wheel should return to its original position after it has been turned and then released.