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Glass - Window - Mirrors: Other Subaru Forester SG рестайлинг

Windows 12 illustrations ~959 words

CAUTION

  1. When electrical connectors are disconnected, always conduct an operational check after connecting them again.
  2. Avoid impact and damage to the glass.

GENERAL TOOL

TOOL NAMEREMARKS
Circuit testerUsed for checking voltage and continuity.
Piano wireUsed for removing the window glass.
Windshield glass knifeUsed for removing the window glass.

GENERAL TOOL

POWER WINDOW

POWER WINDOWS in SYSTEM WIRING DIAGRAM . >

MAIN SWITCH

Install in the reverse order of removal.

SUB-SWITCH

Install in the reverse order of removal.

Scheme 58

Scheme 58: MAIN SWITCH
  1. Remove the main switch. REMOVAL POWER WINDOW CONTROL SWITCH. >
  2. Turn the window lock switch to UNLOCK.
  3. Connect the battery and the main switch as shown in the following figure.
  4. Measure the main switch resistance. RESISTANCE SPECIFICATION CHART Switch position Terminal No. Standard Driver's side UP 13 and 2, 1 and 5 Less than 1 ohms OFF 1 and 5 2 and 5 Less than 1 ohms DOWN 13 and 1,2 and 5 Less than 1 ohms AUTO DOWN 13 and 1, 2 and 5 Less than 1 ohms Passenger's side UP 13 and 6, 7 and 5 Less than 1 ohms OFF 5 and 6 5 and 7 Less than 1 ohms DOWN 13 and 7, 6 and 5 Less than 1 ohms Rear LH UP 11 and 13, 10 and 5 Less than 1 ohms OFF 5 and 11 5 and 10 Less than 1 ohms DOWN 13 and 11, 10 and 5 Less than 1 ohms Rear RH UP 13 and 16, 15 and 5 Less than 1 ohms OFF 5 and 15 5 and 16 Less than 1 ohms DOWN 13 and 15,16 and 5 Less than 1 ohms
  5. Replace the main switch if faulty.

Scheme 59

Scheme 59: SUB-SWITCH
  1. Remove the sub switch. REMOVAL POWER WINDOW CONTROL SWITCH. >
  2. Measure the sub switch resistance. SWITCH POSITION TERMINAL REFERENCE Switch position Terminal No. Standard Passenger seat, rear UP 8 and 5, 4 and 7 Less than 1 ohms OFF 6 and 5, 4 and 7 Less than 1 ohms DOWN 8 and 7, 6 and 5 Less than 1 ohms
  3. Replace the sub switch if faulty.

REMOTE CONTROL MIRROR

SYSTEM WIRING DIAGRAMS . >

USING WINDSHIELD GLASS KNIFE

  1. Remove the cowl panel. REMOVAL Cowl Panel. >
  2. Remove the glass molding.
  3. Tape the body side of the circumference of windshield glass for protection.
  4. Apply sufficient amount of soapy water to the adhesive part.
  5. Make a cut in the adhesive part using a putty knife so that windshield glass knife can be inserted easily.
  6. Insert the windshield glass knife into adhesive part.
  7. While holding the knife edge and windshield glass edge at a right angle, move the windshield glass knife in parallel to the windshield glass edge along the surface and edge of windshield glass to cut the adhesive part. NOTE: Do not twist the windshield glass knife. Cutting of adhesive part shall be started with wider gap between windshield glass and body. Because the locating pins are bonded to the corners of glass, use piano wire to cut the pin.
  8. For model with wiper deicer, detach the front pillar trim, then disconnect the harness connector.

Scheme 60

Scheme 60

Scheme 61

Scheme 61

USING PIANO WIRE

  1. Remove the cowl panel. REMOVAL Cowl Panel. >
  2. Remove the upper front molding.
  3. Tape the body side of the circumference of windshield glass for protection.
  4. Make a hole in the adhesive part using drill or knife.
  5. Pass the piano wire through the hole, and attach securely both the wire ends to pieces of wood.
  6. Pull the wire ends alternately to cut off the adhesive part.

Scheme 62

Scheme 62
CAUTIONDo not tightly pull the piano wire against the windshield glass edge. Be careful not to damage interior and exterior parts. When removal is made with area close to instrument panel, place a protection plate over it. Pay particular attention to the removal. Do not cross piano wires. Otherwise they may be cut.

Scheme 63

Scheme 63: INSTALLATION

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Scheme 69

Scheme 69
  1. Clean the external circumference of windshield glass with alcohol or white gasoline.
  2. Remove the adhesive layer on the body using cutter knife to obtain smooth face of 2 mm (0.08 in) thick. CAUTION: Be careful not to damage the body and paint surface.
  3. Clean the body with alcohol or white gasoline to eliminate cutting powder, dust and dirt completely from body.
  4. Adhere the dam rubber to the glass back surface.
  5. Peel away the backing paper of the double-sided tape. Align the molding mark (B) with the notch (A), affix the molding to the entire circumference of the edge of the glass, and press uniformly.
  6. Install the seal A and seal B to the molding back side.
  7. Apply the primer to the adhesive surface of glass using sponge. Glass primer: Dow Automotive U-401 and U-402
  8. Apply the primer to the adhesive surface of body. Painted surface primer: Dow Automotive U-413 NOTE: Primer once attached to the painted surface of the body and the internal trim is hard to wipe off. Mask the circumference of such area. Let primer dry for about ten minutes before installing the glass. Do not touch the surface coated with primer.
  9. Cut off the cartridge nozzle tip as shown and set it in sealant gun.
  10. Apply adhesive to the glass end surface as shown. Adhesive: Dow Automotive ESSEX U-400 HV
  11. Fit the locating pins using suction rubber cup to install windshield glass.
  12. Lightly press the windshield glass for tight fit.
  13. Make flush the adhesive surface jutted out using spatula.
  14. After completion of all work, allow the vehicle to stand for about 24 hours. NOTE: When door is opened/closed after glass is bonded, always lower the door glass first, and then open/close it carefully. Move the vehicle slowly. For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.
  15. After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks. NOTE: When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.
  16. Install the cowl panel. INSTALLATION Cowl Panel. >

REAR WINDOW DEFOGGER

SYSTEM WIRING DIAGRAMS . >