Home/Subaru/Forester/Subaru Forester SG (2002-2005)/Repair manual/Removal & Installation/Engine Controls - Removal & Installation - Forester: Other
Contents Wiring diagrams Section: Removal & Installation All sections

Engine Controls - Removal & Installation - Forester: Other Subaru Forester SG

Removal & Installation 38 illustrations ~595 words

COMPUTERIZED ENGINE CONTROLS

CAUTIONWhen battery is disconnected, vehicle computer and memory systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle. See appropriate COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION before disconnecting battery.

For removal and installation procedures (Scheme 1)

Scheme 1

Scheme 1: Removal & Installation

For removal and installation procedures (Scheme 2) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 2

Scheme 2: Removal & Installation

For removal and installation procedures (Scheme 3) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 3

Scheme 3: Removal & Installation

For removal and installation procedures (Scheme 4) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 4

Scheme 4: Removal & Installation

If oxygen sensor is difficult to remove, use rust penetrant to avoid damaging exhaust threads. Disconnect wiring from sensor. Unscrew sensor from exhaust manifold.

If old sensor is reused, apply anti-seize compound to sensor threads. Keep anti-seize compound away from sensor body. New sensors are coated with anti-seize compound. DO NOT remove anti-seize compound from sensor. Tighten to 13-18 ft. lbs. (18-24 N.m).

For removal and installation procedures (Scheme 5) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 5

Scheme 5: Removal & Installation

For removal and installation procedures (Scheme 6) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 6

Scheme 6: Removal & Installation

For removal and installation procedures (Scheme 7) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 7

Scheme 7: Removal & Installation

Disconnect wire harness connector. Remove Throttle Position (TP) sensor-to-throttle body screws. Remove TP sensor. To install, reverse removal procedure. Adjust to specification. See THROTTLE POSITION (TP) SENSOR in ON VEHICLE ADJUSTMENTS article. Tighten screws to specification. See TORQUE SPECIFICATIONS .

For removal and installation procedures (Scheme 8) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 8

Scheme 8: Removal & Installation

For removal and installation procedures (Scheme 9)

Scheme 9

Scheme 9: Removal & Installation

For removal and installation procedures (Scheme 10) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 10

Scheme 10: Removal & Installation

For removal and installation procedures (Scheme 11)

Scheme 11

Scheme 11: Removal & Installation

FUEL SYSTEM

WARNINGAlways relieve fuel pressure before disconnecting any fuel injection-related component. DO NOT allow fuel to contact engine or electrical components.

FUEL SYSTEM PRESSURE RELEASE

Unplug fuel pump relay harness connector, located at left kick panel. Start and run engine until it stalls. After engine stalls, operate starter for about 5 seconds. Turn ignition off.

For removal and installation procedures (Scheme 12), (Scheme 13) and (Scheme 14). Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 12

Scheme 12: Removal & Installation

Scheme 13

Scheme 13

Scheme 14

Scheme 14

For removal and installation procedures (Scheme 15)- (Scheme 19). Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 15

Scheme 15: Removal & Installation

Scheme 16

Scheme 16

Scheme 17

Scheme 17

Scheme 18

Scheme 18

Scheme 19

Scheme 19

FUEL FILTER

For removal and installation procedures (Scheme 20) For location, see FUEL FILTER LOCATION table. Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 20

Scheme 20: FUEL FILTER
ApplicationLocation
All ModelsMounted To Left Front Strut Tower, By Brake Master Cylinder

FUEL FILTER LOCATION

FUEL INJECTORS

CAUTIONDo not pry on injectors with a screwdriver, or pinch injector pin with pliers during removal.

For removal and installation procedures (Scheme 21)- (Scheme 25). Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 21

Scheme 21: Removal & Installation

Scheme 22

Scheme 22

Scheme 23

Scheme 23

Scheme 24

Scheme 24

Scheme 25

Scheme 25

For removal and installation procedures (Scheme 26)and (Scheme 27). Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 26

Scheme 26: Removal & Installation

Scheme 27

Scheme 27

For removal and installation procedures (Scheme 28)- (Scheme 30). Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 28

Scheme 28: Removal & Installation

Scheme 29

Scheme 29

Scheme 30

Scheme 30

For removal and installation procedures (Scheme 31) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 31

Scheme 31: Removal & Installation

For removal and installation procedures (Scheme 32) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 32

Scheme 32: Removal & Installation

For removal and installation procedures (Scheme 33) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 33

Scheme 33: Removal & Installation

For removal and installation procedures (Scheme 34) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 34

Scheme 34: Removal & Installation

Note. When replacing fuel temperature sensor, fuel level sensor must also be replaced.

Fuel temperature sensor is built into fuel pump assembly. See FUEL PUMP .

For removal and installation procedures (Scheme 35) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 35

Scheme 35: Removal & Installation

For removal and installation procedures (Scheme 36) Tighten fasteners to specification. See TORQUE SPECIFICATIONS.

Scheme 36

Scheme 36: Removal & Installation

For removal and installation procedures (Scheme 37)

Scheme 37

Scheme 37: Removal & Installation

For removal and installation procedures (Scheme 38)

Scheme 38

Scheme 38: Removal & Installation