Crankcase Capacity
Oil capacity is 4.8 qts. (4.5L) with filter.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| Camshaft Bearing Cap Support Bolt | (1) |
| Camshaft Sprocket Bolt | 58 (78) |
| Connecting Rod Cap Nut | 32 (44) |
| Crankshaft Pulley Bolt | 131 (177) |
| Cylinder Block Bolt |
| 6 mm Bolt No. 8 | (2) |
| 6 & 8-mm Bolts | 17-20 (23-27) |
| 10-mm Bolts | 32-37 (44-50) |
| Cylinder Block Service Hole Plug | 51 (69) |
| Cylinder Head Bolt |
| Step 1 | (3) 21 (29) |
| Step 2 | (3) 51 (69) |
| Step 3 | Loosen 180 Degrees |
| Step 4 | Loosen 180 Degrees |
| Step 5 | (4) |
| Step 6 | (3) Tighten 80-90 Degrees |
| Step 7 | (3) Tighten 80-90 Degrees |
| Flywheel Bolt | 51-55 (69-75) |
| Intake Manifold Bolt | 17-20 (23-27) |
| Timing Belt Idler Bolt | 29 (39) |
| Timing Belt Tension Adjuster Bolt | 29 (39) |
| Timing Belt Tensioner Bracket Bolt | 18 (25) |
| INCH Lbs. (N.m) |
| Oil Pan Bolt | 44 (5.0) |
| Oil Pump Bolt | 58 (6.5) |
| Timing Belt Cover Bolt | 44 (5.0) |
| Valve Cover Bolt | 44 (5.0) |
| Water Pump Bolt | (5) 106 (12.0) |
| (1) See CAMSHAFT under REMOVAL & INSTALLATION for bolt tightening procedure. (2) Tighten bolt to 57 INCH lbs. (6.4 N.m). (3) Tighten bolts in sequence. (Схема №4) (4) Tighten bolt Nos. 1 and 2 to 25 ft. lbs. (34 N.m), and tighten bolts No. 3, 4, 5 and 6 to 11 ft. lbs. (15 N.m). (Схема №4) (5) Tighten in 2 steps. |
| (1) | See CAMSHAFT under REMOVAL & INSTALLATION for bolt tightening procedure. |
| (2) | Tighten bolt to 57 INCH lbs. (6.4 N.m). |
| (3) | Tighten bolts in sequence. (Схема №4) |
| (4) | Tighten bolt Nos. 1 and 2 to 25 ft. lbs. (34 N.m), and tighten bolts No. 3, 4, 5 and 6 to 11 ft. lbs. (15 N.m). (Схема №4) |
GENERAL SPECIFICATIONS
| Application | In. (mm) |
| Displacement | 150 Cu. In. (2.5L) |
| Bore | 3.92 (99.5) |
| Stroke | 3.11 (79.0) |
| Compression Ratio | 10.0:1 |
| Fuel System | SFI |
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft |
| End Play |
| Standard | .0012-.0045 (.030-.115) |
| Service Limit | .0098 (.250) |
| Runout | .0014 (.035) |
| Main Bearings |
| Journal Diameter |
| Standard | 2.3619-2.3625 (59.992-60.008) |
| .0012" (.03 mm) Undersize | 2.3607-2.3613 (59.962-59.978) |
| .0020" (.05 mm) Undersize | 2.3599-2.3605 (59.942-59.958) |
| .0098" (.025 mm) Undersize | 2.3520-2.3527 (59.742-59.758) |
| Journal Grinding Limit | .0098 (.250) |
| Journal Out-Of-Round | .0008 (.020) |
| Journal Taper | .0028 (.070) |
| Oil Clearance |
| Standard | .0004-.0012 (.010-.030) |
| Service Limit | .0016 (.040) |
| Connecting Rod Bearings |
| Journal Diameter |
| Standard | 2.0466-2.0472 (51.984-52.000) |
| .0012" (.03 mm) Undersize | 2.0454-2.0461 (51.954-51.970) |
| .0020" (.05 mm) Undersize | 2.0446-2.0453 (51.934-51.950) |
| .0098" (.25 mm) Undersize | 2.0368-2.0374 (51.734-51.750) |
| Journal Grinding Limit | .0098 (.250) |
| Journal Out-Of-Round | .0008 (.020) |
| Journal Taper | .0028 (.07) |
| Oil Clearance |
| Standard | .0008-.0018 (.020-.046) |
| Service Limit | .002 (.05) |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter |
| Crankpin Bore | (1) |
| Piston Pin Bore | (1) |
| Maximum Bend | (2) |
| Maximum Twist | (2) |
| Side Play |
| Standard | .0028-.0130 (.070-.330) |
| Service Limit | .016 (.40) |
| (1) Information is not available from manufacturer. (2) Maximum bend or twist per 3.94" (100 mm) of length is .0039" (.100 mm). |
| (1) | Information is not available from manufacturer. |
| (2) | Maximum bend or twist per 3.94" (100 mm) of length is .0039" (.100 mm). |
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons |
| Clearance |
| Standard | .0004-.0012 (.010-.030) |
| Service Limit | .0020 (.050) |
| Diameter (1) |
| Standard |
| "A" | 3.9167-3.9171 (99.485-99.495) |
| "B" | 3.9163-3.9167 (99.475-99.485) |
| .0098" (0.25 mm) Oversize | 3.9262-3.9266 (99.725-99.735) |
| .0197" (0.50 mm) Oversize | 3.9360-3.9364 (99.975-99.985) |
| Pins |
| Diameter | (2) |
| Piston Pin Fit | (3) |
| Piston-To-Pin Clearance | .0002-.0003 (.005-.008) |
| Rings |
| No. 1 |
| End Gap |
| Standard | .0079-.0138 (.200-.350) |
| Service Limit | .039 (1.00) |
| Side Clearance |
| Standard | ..0016-.0031 (.040-.080) |
| Service Limit | .0059 (0.15) |
| No. 2 |
| End Gap |
| Standard | .0138-.0197 (.350-.500) |
| Service Limit | .039 (1.00) |
| Side Clearance |
| Standard | .0012-.0028 (.030-.070) |
| Service Limit | .0059 (.150) |
| No. 3 (Oil) |
| End Gap |
| Standard | .0079-.0276 (.200-.700) |
| Service Limit | .059 (1.50) |
| Side Clearance | (2) |
| (1) Measure at 1.457" (37.00 mm) from top of piston. (2) Information is not available from manufacturer. (3) Thumb press fit at 68°F (20°C). |
| (1) | Measure at 1.457" (37.00 mm) from top of piston. |
| (2) | Information is not available from manufacturer. |
| (3) | Thumb press fit at 68°F (20°C). |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter |
| "A" | 3.9175-3.9179 (99.505-99.515) |
| "B" | 3.9171-3.9175 (99.495-99.505) |
| Maximum Boring Limit | .020 (.50) |
| Maximum Deck Warpage | .002 (.05) |
| Maximum Surface Grinding Limit | .004 (.10) |
| Maximum Taper | .002 (.05) |
| Out-Of-Round |
| Standard | .0004 (.010) |
| Service Limit | .0020 (.050) |
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | In. (mm) |
| Intake Valves |
| Face Angle | 45° |
| Head Diameter | (1) |
| Margin |
| Standard | .039 (1.00) |
| Service Limit | .024 (0.60) |
| Stem Diameter |
| Standard | .2343-.2348 (5.950-5.965) |
| Exhaust Valves |
| Face Angle | 45° |
| Head Diameter | (1) |
| Margin |
| Standard | .047 (1.20) |
| Service Limit | .024 (0.60) |
| Stem Diameter |
| Standard | .2341-.2346 (5.945-5.960) |
| Valve Springs |
| Free Length | 2.138 (54.300) |
| Out-Of-Square | .094 (2.40) |
| Lbs. @ In. (kg @ mm) |
| Pressure |
| Valve Closed | 48.3-55.3 @ 1.772 (21.9-25.1 @ 45.00) |
| Valve Open | 118.4-130.8 @ 1.366 (53.7-59.3 @ 34.7) |
| (1) Information is not available from manufacturer. |
| (1) | Information is not available from manufacturer. |
CYLINDER HEAD SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Head |
| Height | 3.839 (97.50) |
| Maximum Warpage | (1) .002 (.05) |
| Camshaft Journal Bore Diameter | 1.2598-1.2605 (32.000-32.018) |
| Valve Seats |
| Intake Valve |
| Seat Angle | 45° |
| Seat Width |
| Standard | .039 (1.00) |
| Service Limit | .067 (1.70) |
| Exhaust Valve |
| Seat Angle | 45° |
| Seat Width |
| Standard | .055 (1.40) |
| Service Limit | .083 (2.10) |
| Valve Guides |
| Intake Valve |
| Valve Guide I.D. | .2362-.2367 (6.000-6.012) |
| Valve Guide Installed Height | .787-.807 (20.0-20.5) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0014-.0024 (.035-.062) |
| Service Limit | .0059 (.150) |
| Exhaust Valve |
| Valve Guide I.D. | .2362-.2367 (6.000-6.012) |
| Valve Guide Installed Height | .650-.669 (16.5-17.0) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0016-.0026 (.040-.067) |
| Service Limit | .0059 (.150) |
| (1) Maximum resurface limit is .012" (0.30 mm). |
| (1) | Maximum resurface limit is .012" (0.30 mm). |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| End Play |
| Standard | .0012-.0035 (.030-.090) |
| Service Limit | .0039 (.100) |
| Journal Diameter | 1.2570-1.2577 (31.928-31.945) |
| Journal Runout | .0010 (.025) |
| Oil Clearance |
| Standard | .0022-.0035 (.055-.090) |
| Service Limit | .0039 (.100) |
| Lobe Height |
| Intake |
| Standard | 1.5545-1.5585 (39.485-39.585) |
| Service Limit | 1.5506 (39.385) |
| Exhaust |
| Standard | 1.5455-1.5495 (39.257-39.357) |
| Service Limit | 1.5416 (39.157) |
| Thrust |
| Standard | .0012-.0035 (.030-.090) |
| Service Limit | .0039 (.100) |