HEATER SYSTEM
The heater control unit is located in the middle portion of the instrument panel.
The heater unit is provided with mode doors and an air mix door. The intake unit is provided with an intake door and blower motor. The heater unit and the intake unit are regulated by their control units.
Fresh outside air is introduced into the compartment through the center and side ventilator grilles when the blower fan is operated.
All models are equipped with the front side window defroster.
Identifying Heater Unit Mode Doors & Air Mix Door. Scheme 93
Identifying Switch Function. Scheme 94
Mode & Air Flow Chart. Scheme 95
Air Distribution Ratio
Figure shows air distribution ratios corresponding to mode door position.
Air Distribution Ratio Graph. Scheme 96
System Flow Chart. Scheme 97
BLOWER SYSTEM
Operation of the blower relay is controlled by turning ON and OFF the ignition switch. When the ignition switch is ON and the fan switch is operated from 1st to 4th speed, electric current from the battery goes through the blower motor, the resistor, the fan switch and ground. The resistor is switched by the position of the fan switch, and controls the blower motor speed from 1st to 4th.
Identifying Blower System Circuit. Scheme 98
Heater System Specifications. Scheme 99
Heater Unit Component. Scheme 100
Intake Unit Component. Scheme 101
Control Unit Component. Scheme 102
Supplemental Restraint System "AIRBAG"
AIRBAG system wiring harness is routed near the instrument panel, heater unit, blower motor and control unit.
| CAUTION | All AIRBAG system wiring harness and connectors are yellow. Do not use electrical test equipment on these circuits. Be careful not to damage AIRBAG system wiring harness when servicing the instrument panel, heater unit, blower motor and control unit. |
Scheme 103
- Disconnect ground cable from battery.
- Remove heater hoses (inlet, outlet) in engine compartment. NOTE: Drain as much coolant from heater unit as possible, and plug disconnected hose with cloth.
- Remove instrument panel, see «INSTRUMENT PANEL & CENTER CONSOLE»(ref-176699-S25701065392005051000000).
- Remove steering support beam, see «STEERING SUPPORT BEAM»(ref-176699-S25771074122005051000000).
- Remove cooling unit. See «INTAKE UNIT WITH EVAPORATOR»(ref-175292-S06634790682005042000000).
- Remove heater unit. (Scheme 103): Removing Heater Unit
- Install in the reverse order of removal. Fitted length of heater hose over pipe: 27.5+/-2.5 mm (1.083+/-0.098 in)
- Refill coolant.
Scheme 104
Scheme 105
- Disconnect ground cable from battery.
- Remove glove box. (Scheme 104): Removing Glove Box
- Disconnect blower motor harness connector.
- Disconnect aspirator pipe (A).
- Remove blower motor mounting screw. (Scheme 105): Identifying Blower Motor & Aspirator Pipe (A)
- Remove blower motor assembly.
- Install in the reverse order of removal.
Scheme 106
Scheme 107
Scheme 108
- Disconnect ground cable from battery.
- Set temperature control switch to "FULL HOT" and mode selector switch to "DEF" position and recirculation switch to "FRESH" position.
- Disconnect temperature control cable and mode door control cable from heater unit then disconnect recirculation control cable from intake unit. NOTE: Do not attempt to move links during installation. (Scheme 106): Preparing Control Unit For Removal
- Remove console box, see «INSTRUMENT PANEL & CENTER CONSOLE»(ref-176699-S25701065392005051000000).
- Remove center panel and then disconnect connector.
- Remove audio. (Scheme 107): Removing Center Panel
- Remove control unit assembly from center console. (Scheme 108): Removing Control Unit Assembly From Center Console
- Install in the reverse order of removal. NOTE: Before installing control unit, set temperature control switch to "FULL HOT" and mode selector switch to "DEF" position and recirculation switch to "FRESH" position.
Scheme 109
Scheme 110
Scheme 111
Scheme 112
- FAN SWITCH Check continuity between terminals at each switch position. (Scheme 109): Fan Switch Continuity Chart (Scheme 110): Fan Switch Connector View
- A/C SWITCH Check A/C switch continuity between each terminal. (Scheme 111): A/C Switch Continuity Chart (Scheme 112): A/C Switch Connector View
Scheme 113
- Operate temperature control switch to "FULL COLD" and mode selector switch to "VENT" position and recirculation switch to "RECIRC" position.
- Install control cable to lever. While pushing outer cable, secure control cable with clip. (Scheme 113): Positioning & Installing Control Cable To Lever
Identifying Instrument Panel & Center Console Components. Scheme 114
Tightening torque: N.m (kg-m, ft-lb) T: 7+/-1 (0.7+/-0.1, 5.1+/-0.7)