Glass & Power Window System: Removal & Installation Subaru BRZ ZC

Removal

Note. The following procedure is for LH side. Perform the same procedures both for the LH side and RH side, unless otherwise specified.

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1. Disconnection of the battery ground terminal (Refer to «WORKING PRECAUTIONS AND NOTES»(ref-619149-S01292846772014053000000) )
2. Removal of the door armrest cover LH (Refer to «ASSEMBLY»(ref-619177-S05968310512014053000000) )
3. Removal of the front door trim board SUB-assembly LH (Refer to «ASSEMBLY»(ref-619177-S05968310512014053000000) )
4. Removal of power window regulator master switch assembly W/front armrest base panel UPR LH (driver's side door) (Refer to «ASSEMBLY»(ref-619177-S05968310512014053000000) )
5. Removal of power window regulator switch assembly W/front armrest base panel UPR RH (passenger's side door) (Refer to «ASSEMBLY»(ref-619177-S05968310512014053000000) )
6. Removal of the front door service hole cover LH (Refer to «ASSEMBLY»(ref-619177-S05968310512014053000000) )
7. Removal of front door glass SUB-assembly LH (Refer to «ASSEMBLY»(ref-619177-S05968310512014053000000) )
8. Removal of the front door frame SUB-assembly RR LWR LH (Refer to «ASSEMBLY»(ref-619177-S05968310512014053000000) )
9. Removal of front door window regulator W/motor assembly (Refer to «ASSEMBLY»(ref-619177-S05968310512014053000000) )
10. Removal of power window regulator motor assembly LH Using Torx socket wrench T25, remove the 3 Torx screws, and remove the power window regulator motor assembly LH from the front door window regulator LH.

Installation

Note. The following procedure is for LH side. Perform the same procedures both for the LH side and RH side, unless otherwise specified.

1. Installation of power window regulator motor assembly LH Using Torx socket wrench T25, with the 3 Torx screws, install the power window regulator motor assembly LH onto the front door window regulator RH. Standard value: T=6.0N.m {61kgf.cm} {4.4ft.lbf}
2. Installation of front door window regulator W/motor assembly (Refer to «ADJUSTMENT»(ref-619177-S16580397182014053000000) )
3. Installation of the front door frame SUB-assembly RR LWR LH (Refer to «ADJUSTMENT»(ref-619177-S16580397182014053000000) )
4. Installation of front door glass SUB-assembly LH (Refer to «ADJUSTMENT»(ref-619177-S16580397182014053000000) )
5. Adjustment of the front door glass SUB-assembly LH Check the installation condition of front door glass. (Refer to «ADJUSTMENT»(ref-619177-S16580397182014053000000) ) Check the mounting condition of front door glass. (Refer to «TRUNK PANEL»(ref-619177-S32214809042014053000000) )
6. Installation of the front door service hole cover LH (Refer to «ADJUSTMENT»(ref-619177-S16580397182014053000000) )
7. Installation of power window regulator master switch assembly W/front armrest base panel UPR LH (driver's side door) (Refer to «ADJUSTMENT»(ref-619177-S16580397182014053000000) )
8. Installation of power window regulator switch assembly W/front armrest base panel UPR RH (passenger's side door) (Refer to «ADJUSTMENT»(ref-619177-S16580397182014053000000) )
9. Installation of the front door trim board SUB-assembly LH (Refer to «ADJUSTMENT»(ref-619177-S16580397182014053000000) )
10. Installation of the door armrest cover LH (Refer to «ADJUSTMENT»(ref-619177-S16580397182014053000000) )
11. Connection of the battery ground terminal Standard value: T=6.0N.m {61kgf.cm} {4.4ft.lbf}
12. Power window registration settings (Refer to «REGISTRATION SETTINGS»(ref-619153-S22744377692014053000000) )
13. Function inspection of the power windows (Refer to «INSTALLATION»(ref-619153-S08332146072014053000000) )

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1. Inspection of power window regulator motor assembly LH (driver's side door) CAUTION: Apply the voltage to the motor terminals 1 and 3 only. Otherwise, the pulse sensor inside the motor can be damaged. After removing or replacing the power window regulator motor assembly, perform the initialization of the power window system. (Refer to «REGISTRATION SETTINGS»(ref-619153-S22744377692014053000000) ) Apply battery voltage to each connector terminal of the power window regulator motor assembly LH and check that the power window regulator motor assembly LH operates smoothly. CRITERIA Battery connection Criteria Battery positive terminal - 3 (WD) Battery ground terminal - 1 (WU) Rotates on the drive shaft ccw (open). Battery positive terminal - 1 (WU) Battery ground terminal - 3 (WD) Rotates on the drive shaft cw (close).
2. Inspection of power window regulator motor assembly RH (passenger's side door) CAUTION: Apply the voltage to the motor terminals 1 and 3 only. Otherwise, the pulse sensor inside the motor can be damaged. After removing or replacing the power window regulator motor assembly, perform the initialization of the power window system. (Refer to «REGISTRATION SETTINGS»(ref-619153-S22744377692014053000000) ) Apply battery voltage to each connector terminal of the power window regulator motor assembly RH and check that the power window regulator motor assembly RH operates smoothly. CRITERIA Battery connection Criteria Battery positive terminal - 3 (WD) Battery ground terminal - 1 (WU) Rotates on the drive shaft cw (open). Battery positive terminal - 1 (WU) Battery ground terminal - 3 (WD) Rotates on the drive shaft ccw (close).

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1. Precautions for the removal/installation of the windshield glass If working with piano wire, remove the front pillar garnish first, mount the protect cover on the curtain shield airbag, then begin the removal/installation of the windshield glass.
2. Removal of the wiper arm head caps (Refer to «REMOVAL»(ref-619169-S00876257922014053000000) )
3. Removal of the front wiper arm & blade assembly LH (Refer to «REMOVAL»(ref-619169-S00876257922014053000000) )
4. Removal of the front wiper arm & blade assembly RH (Refer to «REMOVAL»(ref-619169-S00876257922014053000000) )
5. Removal of front fender to cowl side seal LH (Refer to «INSTALLATION»(ref-619169-S21262453822014053000000) )
6. Removal of the front fender to cowl side seal RH NOTE: Remove the part in the same manner as LH side.
7. Removal of the cowl ventilator louver (Refer to «INSTALLATION»(ref-619169-S21262453822014053000000) )
8. Removal of roof head lining assembly Partially detach the front side of the roof head lining assembly in an area required for removing/installing the windshield glass. (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) ) CAUTION: Be careful not to damage the roof head lining assembly.
9. Removal of windshield glass CAUTION: Work with the windshield knife or piano wire according to cut location and/or condition. Use the suction rubber to keep the windshield glass in place from outside to avoid dropping the windshield glass during operation. Be careful not to damage the windshield glass because the windshield glass stopper is attached on the windshield glass. Apply protective tape to the body side of the circumference of windshield glass. Using the cutter knife, cut the windshield outside molding. CAUTION: Do not damage the windshield glass and the body surface. If the body surface is damaged, remove the windshield glass, and then perform the rust prevention treatment. When the windshield glass is reused. Apply packing tapes or similar tapes on the windshield glass and body panel, and put alignment marks on them with a pen for reinstallation. Attach the suction rubber onto the windshield glass. When using the windshield knife Apply sufficient amount of soapy water to the adhesive section. Insert the windshield knife into the adhesive section. Using the windshield knife, insert the blade between the windshield glass and the vehicle body, and move the knife along the edge of the glass to cut adhesive while keeping the blade at right angle with the edge. CAUTION: Never twist the windshield glass knife. Do not damage the windshield glass. NOTE: Begin from where the windshield glass and the body is most distant. When using piano wire Using an air drill, make a hole in the adhesive section and pass the piano wire through the hole. Pass the piano wire (0.6 mm {0.024 in} is recommended) through the point shown in the figure, attach both ends of the wire to wooden boards. Pull the piano wire both ways and cut the adhesive on the windshield glass. CAUTION: Do not tightly contact the piano wire against the windshield glass edge. When working around the curtain shield air bag, do not damage it with the piano wire. When working around the instrument panel (safety pad), apply a plastic-made guard plate for preventing any damage by the piano wire. Make sure do not cross the piano wires. Otherwise, they can be cut. Do not damage the windshield glass. Holding the suction rubbers, release the 2 tabs of the windshield glass stopper, then remove the windshield glass. CAUTION: Be careful not to damage the windshield glass because the windshield glass stopper is attached on the windshield glass. Be careful not to drop the windshield glass.
10. Removal of window glass adhesive dam When the windshield glass is reused. Using the scraper, remove the window glass adhesive dam. CAUTION: Do not damage the windshield glass. The window glass adhesive dam must be replaced by a new one.
11. Removal of windshield glass seal When the windshield glass is reused. Using the scraper, remove 2 window glass seals. CAUTION: Do not damage the windshield glass. Windshield glass seal must be replaced by a new one.
12. Removal of windshield outside molding When the windshield glass is reused. Using the scraper, remove the windshield outside molding. CAUTION: Do not damage the windshield glass. Windshield outside molding must be replaced by a new one.

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1. Cleaning of windshield glass When the windshield glass is reused. Using a scraper or similar tool, remove the adhesive and/or double-sided tape remaining on the windshield glass. CAUTION: Do not damage the windshield glass. Using the appropriate cleaner, clean the rim of the windshield glass. CAUTION: New windshield glass also needs to be cleaned.
2. Installation of windshield outside molding Apply primer to the installation area for the windshield outside molding on the windshield glass. Primer: 3M N-200, Sunstar #GP402, or equivalent CAUTION: Apply the primer to the ceramic part only. STANDARD VALUE Part Dimension a 7mm {0.276in} After the primer has been dried, align the windshield outside molding with both side of the windshield glass. Using a roller, crimp the windshield outside molding in the direction specified by the arrows in the figure. Standard value: 50N/100 mm {5.1 kgf/3.94 in} {11.2 lbf/3.94 in} CAUTION: Be careful to attach the windshield outside molding firmly so that there is no loose or undulating part. Using a roller, crimp the windshield outside molding in the direction specified by the arrows in the figure. Standard value: 50N/100 mm {5.1 kgf/3.94 in} {11.2 lbf/3.94 in} CAUTION: Be careful to attach the windshield outside molding firmly so that there is no loose or undulating part.
3. INSTALL UPPER WINDSHIELD GLASS SEAL Install the upper windshield glass seal to the windshield outside molding, as shown in the illustration. STANDARD DIMENSION Area Dimension a 165 mm {6.496 in} b 3.0 mm {0.118 in} c 5.7 mm {0.224 in} d 5.0 mm {0.197 in} e 0 to 0.5 mm {0 to 0.020 in} f 7.3 mm {0.287 in} g 6.8 mm {0.268 in} TEXT IN ILLUSTRATION *1 Windshield Outside Molding - - *a Back Side - - Upper Windshield Glass Seal
4. INSTALL WINDOW GLASS ADHESIVE DAM Using the appropriate cleaner, clean the installation surface of the window glass adhesive dam. Install the new window glass adhesive dam onto the windshield glass, as shown in the illustration. STANDARD DIMENSION Area Dimension a 13.0 mm {0.512 in} b 15.3 mm {0.602 in} c 0 to 3.0 mm {0 to 0.118 in} d 14.8 mm {0.583 in} TEXT IN ILLUSTRATION *1 Ceramic Notch *2 Window Glass Adhesive Dam *a Back Side - - NOTE: Use the same procedure for both the RH and LH sides.
5. INSTALL LOWER WINDSHIELD GLASS SEAL Using the appropriate cleaner, clean the installation surface of the windshield glass seal. Install the new lower windshield glass seal onto the windshield glass, as shown in the illustration. STANDARD DIMENSION Area Dimension a 28.0 mm {1.102 in} TEXT IN ILLUSTRATION *1 Ceramic Notch *2 Lower Windshield Glass Seal *3 Window Glass Adhesive Dam - - *a Back Side - - CAUTION: Install the window glass seal so that it does not protrude onto the glass surface. NOTE: Use the same procedure for both the RH and LH sides.
6. Installation of windshield glass Cleaning of mounting surface of the body Remove the adhesive layer on the body using cutter knife or similar tool to obtain smooth surface of 2 mm {0.08 in} thick. CAUTION: Do not damage the body. Always leave a little amount of adhesive. STANDARD VALUE Part Dimension a 2.0 mm {0.079in} Using the appropriate cleaner, clean the installation surface of the body. Windshield glass pre-installation work Attach the suction rubber onto the windshield glass. Place the windshield glass on the body temporary, and set them so that windshield glass's upper end and both side have same width (consistent clearance between body and windshield glass edge). STANDARD VALUE Part Dimension a 4.0 mm {0.157in} b 5.0 mm {0.197in} Apply packing tapes or similar tapes on the windshield glass and body panel, and put alignment marks on them with a pen for reinstallation. (When new glass is used.) CAUTION: From inside the vehicle, check that windshield glass stoppers and body are engaged. NOTE: When windshield glass will be reused, check and correct the position of the alignment marks. Detach the windshield glass. Apply primer on the body surface. Primer: The Dow Automotive U-413 or equivalent CAUTION: Do not apply the primer thickly. Apply primer onto backside of the windshield glass, where indicated in the figure. Primer: The Dow Automotive U-401, U402, or equivalent CAUTION: Do not apply the primer thickly. STANDARD VALUE Part Dimension a 8.0 mm {0.315in} Cut the tip of the adhesive nozzle, as shown in the figure. STANDARD VALUE Part Dimension a 2.0 mm {0.029in} b 8.0 mm {0.315in} c 9.0 mm {0.354in} Set the adhesive into the sealant gun. Adhesive: The Dow Automotive ESSEX U-400HV or equivalent Apply a bead of adhesive as shown in below. CAUTION: Apply adhesive after the primer dried (approx. after 10 minutes). STANDARD VALUE Part Dimension a 2.0 mm {0.079in} b 8.0 mm {0.315in} c 9.0 mm {0.354in} d 11.3 mm {0.445in} e 22.0 mm {0.866in} f 30.0 mm {1.181in} g 10.8 mm {0.425in} Installation of windshield glass Holding the suction rubbers, position the alignment marks and install the windshield glass. CAUTION: After body side primer is dried (approx. 10 minutes), attach the windshield glass. From inside the vehicle, check that windshield glass stoppers and body are engaged. Lightly press the front side of the windshield glass to fit tightly. NOTE: Pressing force: 98 N {10 kgf} {22.0 lbf} or more Using protection tapes or similar tapes, hold the windshield glass until the adhesive cures completely. NOTE: For minimum drying time or waiting time after the cure of adhesive, consult the instruction or manual of each adhesive supplier.
7. Leak test and repair After the adhesive cure, pour water over the vehicle and make sure no water leak inside. If any water leak is found, fill the three cement black after the drying. Remove the applied protective tape and packing tape.
8. Installation of roof head lining assembly Install the roof head lining assembly front side (parts). (Refer to «INSTALLATION»(ref-619171-S01034893762014053000000) )
9. Installation of the cowl ventilator louver (Refer to «ON-VEHICLE INSPECTION»(ref-619169-S16539128082014053000000) )
10. Installation of the front fender to cowl side seal LH
11. Installation of the front fender to cowl side seal RH NOTE: Install the part in the same manner as LH side.
12. Installation of the front wiper arm & blade assembly RH (Refer to «ON-VEHICLE INSPECTION»(ref-619169-S16539128082014053000000) )
13. Installation of the front wiper arm & blade assembly LH (Refer to «ON-VEHICLE INSPECTION»(ref-619169-S16539128082014053000000) )
14. Installation of the wiper arm head caps (Refer to «ON-VEHICLE INSPECTION»(ref-619169-S16539128082014053000000) )

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1. Removal of separate type rear seat cushion assembly LH (Refer to «REMOVAL»(ref-619178-S12224796002014053000000) )
2. Removal of separate type rear seat cushion assembly RH NOTE: Perform operation following the same procedure as LH side.
3. Removal of the front door scuff plate RH (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
4. Removal of front door scuff plate LH NOTE: Perform the same procedures as RH side.
5. Disconnection of front door opening trim weather strip RH (Refer to «FRONT SEAT OUTER BELT assembly»(ref-619179-S03854528302014053000000) )
6. Disconnection of the front door opening trim weather strip LH NOTE: Perform the same procedures as RH side.
7. Disconnection of trunk trim cover INN RH (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
8. Disconnection of trunk trim cover INN LH NOTE: Perform the same procedures as RH side.
9. Removal of quarter lower trim RH (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
10. Removal of quarter lower trim LH NOTE: Perform the same procedures as RH side.
11. Removal of quarter trim lid RH (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
12. Removal of quarter trim lid LH NOTE: Perform the same procedures as RH side.
13. Removal of the rear window side garnish RH (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
14. Removal of the rear window side garnish LH NOTE: Perform the same procedures as RH side.
15. Removal of package tray trim panel assembly (Refer to «REMOVAL»(ref-619180-S17207315212014053000000) )
16. Removal of back window glass CAUTION: The back window glass stopper is installed on the back window glass. Be careful not to damage the back window glass. Work with the windshield knife or piano wire according to cut location and/or condition. Use the suction rubber to keep back window glass in place from outside to avoid dropping the back window glass during operation. Apply protective tape to the body side of the circumference of back window glass. Using the cutter knife, cut the back window outside molding UPR No. 1. CAUTION: Do not damage the back window glass and the body surface. If the body surface is damaged, remove the back window glass, and then perform the rust prevention treatment. Pull the back window outside molding UPR No. 1 by hand to detach. When the back window glass is reused. Attach gummed tapes or similar tapes on the back window glass and body panel, and put alignment marks on them with a pen for reinstallation. Disconnect the defogger connector. Attach the suction rubber onto the back window glass. When using the windshield knife Apply sufficient amount of soapy water to the adhesive section. Insert the windshield knife into the adhesive section. Using the windshield knife, insert the blade between the back window glass and the vehicle body, and move the knife along the edge of the glass to cut adhesive while keeping the blade at right angle with the edge. CAUTION: Never twist the windshield glass knife. Do not damage the back window glass. NOTE: Begin from where the back window glass and the body is most distant. When using piano wire Using an air drill, make a hole in the adhesive section and pass the piano wire through the hole. Pass the piano wire (0.6 mm {0.024 in} is recommended) through the point shown in the figure, attach both ends of the wire to wooden boards. Pull the piano wire both ways and cut the adhesive on the back window glass. CAUTION: Do not tightly contact the piano wire against the back window glass edge. When working around the air bag, do not damage it with the piano wire. Make sure do not cross the piano wires. Otherwise, they can be cut. Hold the suction rubbers, release the 2 tabs of the back window glass stopper, then remove the back window glass. CAUTION: The back window glass stopper is installed in the position shown on the back window glass figure. Be careful not to damage the back window glass. Work with the windshield knife or piano wire according to cut location and/or condition. Use the suction rubber to keep back window glass in place from outside to avoid dropping the back window glass during operation.
17. Removal of back window glass adhesive dam When the back window glass is reused. Using the scraper, remove the back window glass adhesive dam. CAUTION: Do not damage the back window glass. The back window glass dam kit must be replaced by a new one.
18. Removal of back window outside molding UPR No. 1 When the back window glass is reused. Using the scraper, remove the back window outside molding UPR No. 1. CAUTION: Do not damage the back window glass. The back window outside molding UPR No. 1 must be replaced by a new one.

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1. Cleaning of back window glass When the back window glass is reused. Using a scraper or similar tool, remove the adhesive and/or back window glass adhesive dam remaining on the back window glass. CAUTION: Do not damage the back window glass. Using the appropriate cleaner, clean the rim of the back window glass. CAUTION: New back window glass also requires to be cleaned. Apply primer to mounting surface on the back window glass for the back window outside molding UPR No 1. Primer: 3M N-200, Sunstar #GP402, or equivalent CAUTION: Do not apply the primer thickly. Fit the back window outside molding UPR No. 1 to the both sides of the back window glass. Using a roller, crimp the back window outside molding UPR NO. 1 in the direction specified by the arrows in the figure. CAUTION: Be careful to attach the back window outside molding UPR NO. 1 firmly so that there is no loose part. Attach the back window outside molding UPR NO. 1 after the primer dried (approx. 10 minutes). Using a roller, crimp the back window outside molding UPR NO. 1 in the direction specified by the arrows in the figure. CAUTION: Be careful to attach the back window outside molding UPR NO. 1 firmly so that there is no loose part. Attach the back window outside molding UPR NO. 1 after the primer dried (approx. 10 minutes).
2. Installation of back window glass adhesive dam Using the appropriate cleaner, clean the installation surface of the back window glass adhesive dam. Attach new back window glass adhesive dam onto the place of backside of the back window glass where indicated in the figure. STANDARD VALUE Part Dimension a 3.0 mm {0.118 in} or less b 19.9 to 21.9 mm {0.783 to 0.862 in} c 18.9 to 20.9 mm {0.744 to 0.823 in} d 6.0 to 8.0 mm {0.236 to 0.315 in}
3. Installation of back window glass Cleaning of mounting surface of the body Remove the adhesive layer on the body using cutter knife or similar tool to obtain smooth surface of 2 mm {0.08 in} thick. CAUTION: Do not damage the body. Always leave a little amount of adhesive. CAPTIONS IN ILLUSTRATION *1 Body - - Adhesive - - STANDARD VALUE Part Dimension a 2.0 mm {0.079in} Using the appropriate cleaner, clean the body installation surface. Preliminary operation for back window glass installation Attach the suction rubber onto the back window glass. Temporarily place the back window glass on the body, and set it so that the upper and side sections for the back window glass become equal in width (consistent clearance between body and back window glass edge). Attach packing tapes or similar tapes on the back window glass and body panel, and put alignment marks on them with a pen for reinstallation. (When new back window glass is used.) CAUTION: From inside the vehicle, check that the back window glass stoppers and the body are engaged. NOTE: When back window glass will be reused, check and correct the position of the alignment marks. Detach the back window glass. Apply primer on the body surface. Primer: The Dow Automotive U-413 or equivalent CAUTION: Do not apply the primer thickly. Apply primer onto backside of the back window glass, where indicated in the figure. Primer: The Dow Automotive U-401, U-402, or equivalent CAUTION: Do not apply the primer thickly. STANDARD VALUE Part Dimension a 8.0 mm {0.315in} Cut the tip of the adhesive nozzle, as shown in the figure. STANDARD VALUE Part Dimension a 2.0 mm {0.079in} b 8.0 mm {0.315in} c 9.0 mm {0.354in} Set the adhesive into the sealant gun. Adhesive: The Dow Automotive ESSEX U-400HV or equivalent Apply a bead of adhesive as shown in the figure. STANDARD VALUE Part Dimension a 2.0 mm {0.079in} b 8.0 mm {0.315in} c 9.0 mm {0.354in} d 9.8 mm {0.386in} e 11.1 mm {0.437in} f 2.5 mm {0.098in} CAUTION: Apply adhesive after the primer dried (approx. after 10 minutes). Installation of back window glass Using the suction rubbers, position the alignment marks and install the back window glass. CAUTION: From inside the vehicle, check that the back window glass stoppers and the body are engaged. Lightly press the front side of the back window glass to fit completely. NOTE: Pressing force: 98 N {10 kgf} {22.0 lbf} or more Using a spatula, remove or add adhesive if any excess and/or shortage is found. Remove excess adhesive before cure. Using protection tapes or similar tapes, hold the back window glass until the adhesive cures completely. NOTE: For minimum drying time or waiting time after the cure of adhesive, consult the instruction or manual of each adhesive supplier. Connect the defogger connector.
4. Leak test and repair After the adhesive cure, pour water over the back window glass from outside of the vehicle and make sure no water leak inside. If any water leak is found, fill the three cement black after the drying. Remove the applied protective tape and packing tape.
5. Installation of package tray trim panel assembly (Refer to «INSTALLATION»(ref-619180-S29461584812014053000000) )
6. Installation of the rear window side garnish RH (Refer to «INSTALLATION»(ref-619171-S01034893762014053000000) )
7. Installation of rear window side garnish LH NOTE: Perform the same procedures as RH side.
8. Installation of the quarter trim lid RH (Refer to «INSTALLATION»(ref-619181-S20317260822014053000000) )
9. Installation of quarter trim lid LH NOTE: Perform the same procedures as RH side.
10. Installation of the quarter lower trim RH (Refer to «INSTALLATION»(ref-619181-S20317260822014053000000) )
11. Installation of quarter lower trim LH NOTE: Perform the same procedures as RH side.
12. Installation of trunk trim cover INN RH (Refer to «INSTALLATION»(ref-619181-S20317260822014053000000) )
13. Installation of the trunk trim cover INN LH NOTE: Perform the same procedures as RH side.
14. Installation of the front door opening trim weather strip LH (Refer to «POWER WINDOW SYSTEM»(ref-619153-S27329647632014053000000) )
15. Installation of front door opening trim weather strip RH NOTE: Perform operation following the same procedure as LH side.
16. Installation of the front door scuff plate RH (Refer to «INSTALLATION»(ref-619181-S12834330202014053000000) )
17. Installation of front door scuff plate LH NOTE: Perform the same procedures as RH side.
18. Installation of separate type rear seat cushion assembly LH (Refer to «INSTALLATION»(ref-619178-S13922250802014053000000) )
19. Installation of separate type rear seat cushion assembly RH NOTE: Perform operation following the same procedure as LH side.

Note. The following procedure is for LH side. Perform the same procedures both for the LH side and RH side, unless otherwise specified.

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1. Removal of separate type rear seat cushion assembly LH NOTE: Perform the same procedures as RH side. (Refer to «REMOVAL»(ref-619178-S12224796002014053000000) )
2. Disconnection of front seat outer belt assembly LH NOTE: Perform the same procedures as RH side. (Refer to «FRONT SEAT OUTER BELT assembly»(ref-619179-S03854528302014053000000) )
3. Removal of front door scuff plate LH NOTE: Perform the same procedures as RH side. (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
4. Disconnection of the front door opening trim weather strip LH NOTE: Perform the same procedures as RH side. (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
5. Removal of the trunk trim cover INN LH NOTE: Perform the same procedures as RH side. (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
6. Removal of quarter lower trim LH NOTE: Perform the same procedures as RH side. (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
7. Removal of quarter trim lid LH NOTE: Perform the same procedures as RH side. (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
8. Removal of the rear window side garnish LH NOTE: Perform the same procedures as RH side. (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
9. Removal of quarter rear trim garnish FR LH NOTE: Perform the same procedures as RH side. (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
10. Removal of center pillar garnish LH NOTE: Perform the same procedures as RH side. (Refer to «DISASSEMBLY»(ref-619171-S28774979452014053000000) )
11. Removal of the weather strip roof side LH Release the 5 clips and manually pull the weather strip roof side LH to remove it. CAUTION: Be sure to replace the weather strip roof side with a new one.
12. Removal of the retainer & molding assembly LH Remove 7 screws. Release the tab, and remove the retainer & molding assembly. CAUTION: When performing removal or installation, wear protective equipment.
13. Removal of quarter window glass Apply protective tape to the body surface of the circumference of quarter window glass. When the quarter window glass is reused. Apply packing tapes or similar tapes on the quarter window glass and body panel, and put alignment marks on them with a pen for reinstallation. Attach the suction rubber onto the quarter window glass. When using the windshield knife Apply sufficient amount of soapy water to the adhesive section. Insert the windshield knife into the adhesive section. Using the windshield knife, insert the blade between the quarter window glass and the vehicle body, and move the knife along the edge of the glass to cut adhesive while keeping the blade at right angle with the edge. CAUTION: Never twist the windshield glass knife. Do not damage the quarter window glass. NOTE: Begin from where the quarter window glass and the body is most distant. When using piano wire Pass the piano wire (0.6 mm {0.024 in} is recommended) through the point shown in the figure, attach both ends of the wire to wooden boards. Pull the wire ends alternately to cut off the adhesive section, leaving the quarter window clip. CAUTION: Do not tightly contact the piano wire against the quarter window glass edge. Make sure do not cross the piano wires. Otherwise, they can be cut. NOTE: Even when using the piano wire, using the windshield knife is easier to cut on the upper side of the glass. Holding the suction rubbers, release the 3 tabs of the quarter window clips and remove the double-sided tape, then remove the quarter window glass. CAUTION: Be careful not to drop the quarter window glass.
14. Removal of quarter window glass adhesive dam When the quarter window glass is reused. Using the scraper, remove the quarter window glass adhesive dam. CAUTION: Do not damage the quarter window glass. The quarter window glass adhesive dam must be replaced by a new one.
15. Removal of the double-sided tape When the quarter window glass is reused. Remove the double-sided tape from the quarter window glass molding part.

Note. The following procedure is for LH side. Perform the same procedures both for the LH side and RH side, unless otherwise specified.

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Scheme 106

1. Cleaning of quarter window glass When the quarter window glass is reused. Using a scraper or similar tool, remove the adhesive remaining on the quarter window glass. CAUTION: Do not damage the quarter window glass. Using the appropriate cleaner, clean the rim of the quarter window glass. CAUTION: New quarter window glass also needs to be cleaned.
2. Application of double-sided tape Prepare a piece of double-sided tape (10 mm {0.394 in}x10 mm {0.394in}). Double-sided tape: 3M GT7110 Apply the double-sided tape onto the quarter window glass, where indicated in the figure. STANDARD VALUE a 8.9mm {0.350in} b 8.8mm {0.346in} c 9.2mm {0.362in} d 7.8mm {0.307in}
3. Installation of quarter window glass adhesive dam Using the appropriate cleaner, clean the installation surface of the quarter window glass adhesive dam. Install the new quarter window glass adhesive dam in the position on the back of the quarter window glass that is indicated in the figure. STANDARD VALUE Part Dimension a 13.0 mm {0.512in} b 72.5 mm {2.854in} c 13.0 mm {0.512in} d 62.3 mm {2.453in} e 23.4 mm {0.921in} f 123.8 mm {4.874in}
4. Installation of quarter window glass Cleaning of mounting surface of the body Remove the adhesive layer on the body using cutter knife or similar tool to obtain smooth surface of 2 mm {0.08 in} thick. CAUTION: Do not damage the body. Always leave a little amount of adhesive. STANDARD VALUE Part Dimension a 2.0 mm {0.079in} Using the appropriate cleaner, clean the installation surface of the body. Preparation works prior to quarter window glass installation Attach the suction rubber onto the quarter window glass. Apply primer on the body surface. Primer: The Dow Automotive U-413 or equivalent CAUTION: Do not apply the primer thickly. Apply primer onto the quarter window glass where indicated in the figure. Primer: The Dow Automotive U-401, U-402, or equivalent CAUTION: Do not apply the primer thickly. STANDARD VALUE Part Dimension a 8.0 mm {0.315in} b 22.3 mm {0.878in} c 10.1 mm {0.398in} d 13.9 mm {0.547in} Cut the tip of the adhesive nozzle, as shown in the figure. STANDARD VALUE Part Dimension a 12.0 mm {0.472in} b 8.0 mm [0.315 in] Set the adhesive into the sealant gun. Adhesive: The Dow Automotive ESSEX U-400HV or equivalent Apply a bead of adhesive to the installation part of the quarter window glass as shown in below. STANDARD VALUE Part Dimension a 8.0 mm {0.315in} b 12.0 mm {0.472in} c 5.6 mm {0.220in} d 26.3 mm {1.035in} e 50.0 mm {1.969in} CAUTION: Apply adhesive after the primer dried (approx. after 10 minutes). Installation of quarter window glass (when the quarter window glass is reused.) Holding the suction rubbers, align the alignment marks and install the quarter window glass. CAUTION: After body side primer is dried (approx. 10 minutes), attach the quarter window glass. Lightly press the front side of the quarter window glass to fit tightly. NOTE: Pressing force: 98 N {10 kgf} {22.0 lbf} or more Installation of quarter window glass (when new quarter window glass is used.) Holding the suction rubbers, engage the 3 clips and install the quarter window glass. CAUTION: After body side primer is dried (approx. 10 minutes), attach the quarter window glass. Lightly press the front side of the quarter window glass to fit tightly. NOTE: Pressing force: 98 N {10 kgf} {22.0 lbf} or more Using a spatula, remove or add adhesive if any excess and/or shortage is found. Remove excess adhesive before cure. Using protection tapes or similar tapes, hold the quarter window glass until the adhesive cures completely. NOTE: For minimum drying time or waiting time after the cure of adhesive, consult the instruction or manual of each adhesive supplier.
5. Leak test and repair test After the adhesive cure, pour water over the vehicle and make sure no water leak inside. If any water leak is found, fill the three cement black after the drying. Remove the applied protective tape and packing tape.
6. Installation of the retainer & molding assembly LH Fit in the tab. Install the retainer & molding assembly with the 7 screws.
7. Installation of the weather strip roof side LH Using the appropriate cleaner, clean the installation surface of the body. Engage the 5 clips, insert the upper part of the weather strip roof side in the groove of the retainer & molding assembly, and affix it with double-sided tape.
8. Installation of center pillar garnish LH NOTE: Perform the same procedures as RH side. (Refer to «INSTALLATION»(ref-619171-S01034893762014053000000) )
9. Installation of quarter rear trim garnish FR LH NOTE: Perform the same procedures as RH side. (Refer to «INSTALLATION»(ref-619171-S01034893762014053000000) )
10. Installation of rear window side garnish LH NOTE: Perform the same procedures as RH side. (Refer to «INSTALLATION»(ref-619171-S01034893762014053000000) )
11. Installation of quarter trim lid LH NOTE: Perform the same procedures as RH side. (Refer to «INSTALLATION»(ref-619181-S20317260822014053000000) )
12. Installation of quarter lower trim LH NOTE: Perform the same procedures as RH side. (Refer to «INSTALLATION»(ref-619181-S20317260822014053000000) )
13. Installation of the trunk trim cover INN LH NOTE: Perform the same procedures as RH side. (Refer to «INSTALLATION»(ref-619181-S20317260822014053000000) IT-55)
14. Installation of front door opening trim weather strip LH NOTE: Perform the same procedures as RH side. (Refer to «INSTALLATION»(ref-619181-S12834330202014053000000) «POWER WINDOW SYSTEM»(ref-619153-S27329647632014053000000) )
15. Installation of front door scuff plate LH NOTE: Perform the same procedures as RH side. (Refer to «INSTALLATION»(ref-619181-S12834330202014053000000) )
16. Connection of front seat outer belt assembly LH NOTE: Perform the same procedures as RH side. (Refer to «INSTALLATION»(ref-619179-S25877212312014053000000) )
17. Installation of the separate type rear seat cushion assembly LH NOTE: Perform the same procedures as RH side. (Refer to «INSTALLATION»(ref-619178-S13922250802014053000000) )

Scheme 107

1. Inspection of defogger relay Measure the resistance between connector terminals as shown below. RESISTANCE Inspection terminals Inspection conditions Standard value 3 - 5 When battery voltage is not applied between terminals 1 - 2. 10 kohms or more When battery voltage is applied between terminals 1 - 2. Less than 1 ohms