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Glass & Power Window System: Other Subaru BRZ ZC

Windows 7 illustrations ~1918 words

Precautions

  1. Precautions for Power window system CAUTION: Power window system uses large-scale multiplex communication for vehicle body [LIN]. At first, follow the "How to proceed the troubleshooting" and perform the "Communication function checking" to check that malfunction does not occur in the communication system, and then proceed to the troubleshooting. When malfunction occurs in the auto-reverse function of the power window system, disable the AUTO operation. Otherwise, accidental pinching may arise. Check that the diagnostic code is not output, then proceed to the troubleshooting. When replacing the power window regulator motor assembly with a new one or reusing its motor, perform the initialization of the power window system. (Refer to «REGISTRATION SETTINGS»(ref-619153-S22744377692014053000000) ) After replacing door glass and/or weather strip, AUTO UP operation sometimes activates auto-reverse function. In this case, the door glass is fully closed by performing the procedure in the following order (*3). AUTO U0 HOLD -->(the auto-reverse function (glass reverse operation)) -->(*1) -->AUTO U0 HOLD -->(the auto-reverse function (glass reverse operation)) -->AUTO UP HOLD (*2). *1: If DOWN operation, IG OFF & timer operation OFF, and/or index operation is executed between auto-reverse function and AUTO UP HOLD, return to the beginning of the procedure. *2: The upper end position of the glass is relearned by this operation (AUTO UP HOLD). (Refer to «FUNCTION INSPECTION»(ref-619153-S13009156852014053000000) ) *3: The failure of the door glass or regulator may prevent full closing of the door glass. Even if the power window system is normal, unexpected operation of the auto-reverse function may occur resulting from the abrupt change of the opening/closing speed of the window. This symptom occurs when the system detects any value out of the learned operation. Window opening/closing operation while driving the vehicle on rough roads. Window opened/closed operation when door is opened/closed. Sudden voltage variation occurs. Never disconnect the battery with IG ON. If the battery is disconnected while IG ON, DTC may not be output properly.

Scheme 108

Scheme 108: Function Inspection
  1. Function inspection of window lock switch Turn the ignition switch to ON. Verify when the window lock switch of the power window regulator master switch assembly is pushed, the operation of the passenger's seat power window is disabled. Verify when window lock switch is pushed once more, the operation of the passenger's seat power window is enabled.
  2. Function inspection of manual operation Inspection of basic function (driver's seat) Turn the ignition switch to ON. Verify when the driver's seat switch on the power window regulator master switch assembly is operated to UP, the power window (driver's seat door glass) moves up, and when the switch is operated to DOWN, the power window (driver's seat door glass) moves down. Inspection of basic function (passenger's seat) Turn the ignition switch to ON. Verify when the power window regulator switch assembly is operated to UP, the power window (passenger's seat door glass) moves up, and when the switch is operated to DOWN, the power window (passenger's seat door glass) moves down.
  3. Function inspection of AUTO operation Inspection of basic function (driver's seat) Turn the ignition switch to ON. Verify when the driver's seat switch on the power window regulator master switch assembly is operated to UP in two stages, the driver's seat door glass operates AUTO UP, and driver's seat door glass is fully closed. Verify when the driver's seat switch on the power window regulator master switch assembly is operated to DOWN in two stages, the driver's seat door glass operates AUTO DOWN, and driver's seat door glass is fully open. Verify while AUTO DOWN is in operation, when the driver's seat switch on the power window regulator master switch assembly is operated to UP, the door glass moves up. Verify while AUTO UP is in operation, when the driver's seat switch on the power window regulator master switch assembly is operated to DOWN, the door glass moves down. Inspection of basic function (passenger's seat) Turn the ignition switch to ON. Verify when the switch on the power window regulator switch assembly is operated to UP in two stages, the passenger's seat door glass operates AUTO UP, and passenger's seat door glass is fully closed. Verify when the switch on the power window regulator switch assembly is operated to DOWN in two stages, the passenger's seat door glass operates AUTO DOWN, and passenger's seat door glass is fully open. Verify while AUTO DOWN is in operation, when the switch on the power window regulator switch assembly is operated to UP, the door glass of the passenger's seat moves up. Verify while AUTO UP is in operation, when the switch on the power window regulator switch assembly is operated to DOWN, the door glass of the passenger's seat moves down.
  4. Function inspection of remote controlled manual operation Turn the ignition switch to ON. Verify when the remote control switch for the power window regulator master switch assembly for passenger's seat is operated to UP, the power window (passenger's seat door glass) moves up. Verify when the remote control switch for each seat on the power window regulator master switch assembly is operated to DOWN, the power window (passenger's seat door glass) moves down.
  5. Function inspection of remote controlled automatic operation Turn the ignition switch to ON. Verify when the remote control switch for passenger's seat on the power window regulator master switch assembly is operated to UP in two stages, the passenger's seat door glass operates AUTO UP, and passenger's seat door glass is fully closed. Verify when the remote control switch for passenger's seat on the power window regulator master switch assembly is operated to DOWN in two stages, the passenger's seat door glass operates AUTO DOWN, and passenger's seat door glass is fully open.
  6. Function inspection of after-key-OFF operation After turning IG from ON to OFF, verify that all seat's power windows are operable by the power window regulator master switch assembly. Also verify that after driver's or passenger's door is opened, the power window cannot be opened. After turning IG from ON to OFF, verify that passenger's seat power window is operable by the power window regulator switch assembly. Also verify that after driver's or passenger's door is opened, the power window cannot be opened. When approx. 45 seconds have passed after IG was turned from ON to OFF, verify that all power windows cannot be operated by the power window regulator master switch assembly. However, if the auto-reverse function is in operation, the operation continues until it is completed. (AUTO operation stops when 45 seconds pass.)
  7. Inspection of auto-reverse function Basic function inspection CAUTION: Never use your hand or other part of your body to be pinched for checking the function. Work with great care for accidental pinching. NOTE: Auto-reverse function is operable with IG ON when AUTO UP or manual UP is in operation. Fully open all power windows (door glasses). Hold a styrene foam block (approx. 12 cm (4.72in) thick) or equivalent on the position where it is caught when the door glass is fully closed. When full close operation of the power window (door glass) is activated with AUTO UP or manual UP operation, verify that the window stops at the position where it contacts with styrene foam block or equivalent, comes into DOWN operation, and stops where it moves down approx. 200 mm (8 in). NOTE: If pinching is detected, it moves down approx. 50 mm (2 in) after stopping, and stops. If opening of the window is less than approx. 200 mm (8 in), however, it moves down approx. 200 mm (8 in) or 10 seconds and stops. During DOWN operation, make sure that the UP operation cannot be activated by the power window regulator master switch assembly.
  8. Inspection of index function Make sure that when the driver's or passenger's door is opened, the window glass of the opened side moves down approx. 20 mm (0.8 in) automatically from fully closed position. Make sure that when the driver's or passenger's door is closed, the window glass of the closed side moves up to fully closed position. NOTE: If the window glass opens over approx. 20 mm (0.8 in) from the fully closed position, no index control is performed. Even if the window glass is open more than approx. 20 mm (0.8 in) because of looseness of the regulator, however, the window moves up automatically.
  9. Inspection of power window regulator master switch assembly (driver's seat) Inspection of operation indicator Make sure that when performing IG OFF -->ON with connector connected, the operation indicator (LED), located on switch part of the power window regulator master switch assembly, lights up.
  10. Inspection of power window regulator switch assembly (passenger's seat) Inspection of operation indicator Make sure that when performing IG OFF -->ON with connector connected, the operation indicator (LED), located on switch part of the power window regulator switch assembly, lights up.

Registration Settings

  1. Initialization of power window regulator motor
CAUTIONWhen replacing the power window regulator motor assembly with a new one or reusing its motor, the power window regulator motor must be initialized. If the initialization is not performed, AUTO operation, auto-reverse function, and after-key-OFF operation function does not work properly. If the power window regulator motor assembly is replaced with a new one, DTC B2313 and B2316 are output. After initializing power window (initialization of pulse sensor), erase the diagnostic codes. After replacing the glass and/or weather strip, an AUTO UP operation on the worked glass (door glass) sometimes causes detection of value out of learned operation, then activates auto-reverse function. In this case, the door glass is fully closed by performing the procedure in the following order (*3). AUTO U0 HOLD -->(the auto-reverse function (glass reverse operation)) (*1)--> AUTO U0 HOLD -->(the auto-reverse function (glass reverse operation)) -->AUTO UP HOLD (*2). *1: If DOWN operation, IG OFF & timer operation OFF, and/or index operation is executed between auto-reverse function and AUTO UP HOLD, return to the beginning of the procedure. *2: The upper end position of the glass is relearned by this operation (AUTO UP HOLD). (Refer to FUNCTION INSPECTION ) *3: The failure of the door glass or regulator may prevent full closing of the door glass. If the initialization cannot be completed normally, check the large-scale multiplex communication system for vehicle body [LIN]. (Refer to HOW TO TROUBLESHOOT )

Note. After battery replacement, no initialization for power window regulator motor is needed because the nonvolatile memory stores the necessary information.

Scheme 109

Scheme 109
  1. Initial setting method Close the door and turn the ignition switch to ON. As shown in the figure, move the door glass to middle position. Operate power window regulator switch (AUTO UP HOLD) and close the door glass completely, and continue the switch operation for 1 second or more. This will reset the position of the door glass, and the initialization is completed. NOTE: The initialization of the passenger's seat is performed with the passenger's side switch. Before completion of the initialization, the window of the passenger's seat is not operable through the power window regulator master switch assembly. Until the initialization is complete, AUTO UP, DOWN or reverse operation is disabled.

Scheme 110

Scheme 110: Parts Location

Index Function Does Not Operate (Driver's Seat And Passenger's Seat)

CAUTIONWhen replacing the power window regulator motor assembly with a new one or reusing its motor, perform the initialization of the power window system. (Refer to REGISTRATION SETTINGS ) After replacing door glass and/or weather strip, AUTO UP operation sometimes activates auto-reverse function. In this case, the door glass is fully closed by performing the procedure in the following order (*3). AUTO U0 HOLD -->(the auto-reverse function (glass reverse operation)) -->(*1) -->AUTO U0 HOLD -->(the auto-reverse function (glass reverse operation)) -->AUTO UP HOLD (*2). *1: If DOWN operation, IG OFF & timer operation OFF, and/or index operation is executed between auto-reverse function and AUTO UP HOLD, return to the beginning of the procedure. *2: The upper end position of the glass is relearned by this operation (AUTO UP HOLD). (Refer to FUNCTION INSPECTION ) *3: The failure of the door glass or regulator may prevent full closing of the door glass.

Customize Function

  1. Customization of window defogger system Customize using the SSM3 Connect the SSM3 to the DLC3 and turn the ignition to IG ON. On the SSM3 display, select [Each System Check] -->[Integ. unit mode] -->[Unit customizing] and perform the customization setting. Display name Initial setting Contents Setting Controller ECM Rear defogger operation mode Normal Rear defogger operation drive mode setting Normal (1) / Continuous (2) Main body ECM (Network gateway computer) (1) Rear defogger operation is turned OFF after 15 minutes. (2) Rear defogger repeats 15-min. operation and 2-min. stop.

Scheme 111

Scheme 111: Circuit Figure

Scheme 112

Scheme 112

Scheme 113

Scheme 113: ECM Terminal Arrangement

Scheme 114

Scheme 114
  1. Instrument panel junction block assembly, main body ECM (Network gateway computer) Inspection of the instrument panel junction block assembly and the main body ECM (network gateway computer) Measure the voltage between the terminals. STANDARD VALUE Terminal No. (Terminal symbol) Inspection conditions Standard value A73-24 <-->chassis ground IG ON 11 to 14 V D5-22 (ACC) <-->chassis ground (1) ACC ON 11 to 14 V (1) When there is a smart entry & start system NOTE: If it is outside the standard values, the vehicle is defective.
  2. Heater control SUB-assembly (Rear window defogger switch) (except for automatic air conditioning system) Disconnect the connector D22 of the heater control SUB-assembly (Rear window defogger switch). Measure the voltage and resistance between terminals. STANDARD VALUE Terminal No. (Terminal symbol) Inspection conditions Standard value D22-2 (IND+) <-->D22-4 (RDEF-) Always 11 to 14 V D22-4 (RDEF-) <-->chassis ground Always Less than 1 ohms Connect the connector D22 of the heater control SUB-assembly (Rear window defogger switch). Measure the voltage between the terminals. STANDARD VALUE Terminal No. (Terminal symbol) Inspection conditions Standard value D22-6 (IND+) <-->D22-4 (RDEF-) IG ON Defogger switch OFF -->ON 11 to 14 V -->1 V or less