Air Conditioning: Removal & Installation

REPLACEMENT

Note. When recharging refrigerant, collect together all the refrigerant remaining in the cycle, then recharge and seal the refrigerant as described below. (Do not overcharge.)

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Scheme 95: REPLACEMENT

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DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM Start up the engine. Switch A/C ON. Turn the blower switch to ON. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the remaining compressor oil from each component, in the cooler compressor. Stop the engine. Remove the caps from the service valves on the refrigerant line. Connect the refrigerant recovery unit. Recover the refrigerant from the air conditioning system using a refrigerant recovery unit. NOTE: Use the refrigerant recovery unit in accordance with the manufacturer's instruction manual.
CHARGE REFRIGERANT NOTE: Charge refrigerant in accordance with the equipment manual. Perform vacuum purging using a vacuum pump. Charge refrigerant HFC-134a (R134a). SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 09985-02100, 09985-02120, 07117-78050, 07117-88060, 07117-88070, 07117-88080) Standard: 410 to 470 g (14.5 to 16.6 oz.) NOTE: Do not start the engine before charging it with refrigerant as the cooler compressor doesn't work properly without sufficient refrigerant. This could cause the compressor to overheat. HINT: The relationship between the refrigerant charge amount and the pressure is as follows. High Charge Range: If the refrigerant is overcharged, the pressure rises on the high-pressure side. High-pressure cut off frequently occurs. This causes insufficient cooling performance and also insufficient compressor lubrication. Low Charge Range: A shortage of refrigerant causes insufficient cooling performance and low circulation of refrigerant oil, which shortens the compressor life. Operation with insufficient coolant raises the refrigerant temperature and causes heat deterioration of the rubber seals and hoses. Cracking and subsequent refrigerant leakage may occur. Install the caps onto the service valves on the refrigerant line.
WARM UP ENGINE NOTE: Warm up the engine at less than 2,000 rpm for 1 minute or more after charging it with refrigerant.
INSPECT FOR REFRIGERANT LEAK After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector. Perform the operation as follows: Stop the engine. Secure good ventilation (the halogen leak detector may react to volatile gases other than refrigerant, such as evaporated gasoline or exhaust gas). Repeat the test 2 or 3 times. Make sure that some refrigerant remains in the refrigeration system. When the compressor is off: approximately 392 to 588 kPa (4 to 6 kgf*cm 2 , 57 to 85 psi) HINT: It is impossible for the above pressure to be maintained if there is leakage. Using the halogen leak detector, check the refrigerant line, especially at the connection points, for leakage. Bring the halogen leak detector close to the drain hose before performing the test. HINT: After the blower motor has stopped, leave the cooling unit for at least 15 minutes. Place the halogen leak detector sensor under the drain hose. When bringing the halogen leak detector close to the drain hose, make sure that the halogen leak detector does not react to the volatile gases. If such a reaction is unavoidable, the vehicle must be lifted up. If no gas leakage is detected from the drain hose, remove the blower motor from the cooling unit. Insert the halogen leak detector sensor into the unit and perform the test. Disconnect the pressure switch connector and leave it for approximately 20 minutes. Bring the halogen leak detector close to the pressure switch and perform the test.

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Scheme 100: COMPONENTS

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Scheme 101: COMPONENTS

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REMOVAL

CAUTION

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See PRECAUTION ).

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ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.
RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )
DISCONNECT SUCTION PIPE SUB-ASSEMBLY Remove the bolt. Turn the hook connector clockwise and disconnect the suction pipe. Remove the O-ring from the suction pipe. NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY Disconnect the air conditioning tube. Remove the O-ring from the air conditioning tube. NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
DISCONNECT HEATER OUTLET WATER HOSE Using pliers, grip the claws of the clip and slide the clip to disconnect the heater outlet water hose. NOTE: Do not apply excessive force to the heater outlet water hose. Prepare a drain pan or cloth in case the coolant leaks.
DISCONNECT HEATER INLET WATER HOSE Using pliers, grip the claws of the clip and slide the clip to disconnect the heater inlet water hose. NOTE: Do not apply excessive force to the heater outlet water hose. Prepare a drain pan or cloth in case the coolant leaks.
BOLTS, SCREWS AND NUTS TABLE (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT PILLAR GARNISH RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT PILLAR GARNISH LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
DISCONNECT INSTRUMENT CLUSTER FINISH LOWER PANEL (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE COMBINATION METER ASSEMBLY (See «REMOVAL»(ref-289740-S22813805032008070700000) )
REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE FRONT DOOR SCUFF PLATE RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT DOOR SCUFF PLATE LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE COWL SIDE TRIM BOARD RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE COWL SIDE TRIM BOARD LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH CENTER LOWER PANEL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT NO. 2 CONSOLE BOX INSERT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT NO. 1 CONSOLE BOX INSERT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL FINISH LOWER PANEL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289741-S10086351832008070700000) )
REMOVE SHIFT LEVER ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289741-S10086351832008070700000) )
DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) (See «REMOVAL»(ref-289742-S34377829572008070700000) )
REMOVE SHIFT LEVER ASSEMBLY (for Automatic Transaxle) (See «REMOVAL»(ref-289742-S34377829572008070700000) )
SEPARATE AIR CONDITIONING PANEL ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
DISCONNECT NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
DISCONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
REMOVE NO. 1 SWITCH HOLE BASE (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL SUB REINFORCEMENT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE RADIO BRACKET (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL SEAL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
SEPARATE HOOD LOCK CONTROL LEVER SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
SEPARATE ANTENNA CORD SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE STEERING PAD (See «REMOVAL»(ref-289738-S39598748672008070700000) )
REMOVE STEERING WHEEL ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE STEERING COLUMN COVER (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE COLUMN HOLE COVER SILENCER SHEET (See «REMOVAL»(ref-289767-S21379361372008070700000) )
SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE STEERING COLUMN ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE REAR NO. 3 AIR DUCT Remove the clip. Turn back the floor carpet. Disengage the 2 claws and remove the rear No. 3 air duct.
REMOVE REAR NO. 1 AIR DUCT Remove the clip. Turn back the floor carpet. Disengage the 2 claws and remove the rear air duct.
REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY Disengage the 6 claws and remove the lower defroster nozzle.
REMOVE CENTER INSTRUMENT PANEL TO COWL BRACE Remove the 2 bolts and the center instrument panel to cowl brace.
REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY Remove the 2 nuts and the air duct.
SEPARATE RELAY BLOCK ASSEMBLY Remove the 2 screws and separate the relay block.
REMOVE INSTRUMENT PANEL BRACE SUB-ASSEMBLY Disengage the 7 clamps. Remove the 2 screws, 2 bolts, 2 nuts and the instrument panel brace.
REMOVE REAR NO. 2 AIR DUCT Disengage the 4 claws and remove the rear air duct.
REMOVE POWER STEERING ECU ASSEMBLY Disconnect the 2 connectors. Remove the bolt, 2 nuts and the power steering ECU.
DISCONNECT DRAIN COOLER HOSE Disconnect the drain cooler hose.
SEPARATE INSTRUMENT PANEL WIRE Separate the main body ECU. Disconnect the 5 connectors. Disengage the 2 clamps. Remove the 2 bolts and separate the main body ECU. Separate the connector holder. Remove the 2 bolts and the connector holder. Separate the No. 3 junction block. Remove the bolt. Disengage the clamp and separate the No. 3 junction block. Separate the No. 4 junction block. Remove the bolt. Disengage the clamp and separate the No. 4 junction block. Separate the wiring harness protector. Remove the bolt. Disengage the clamp and separate the wiring harness protector. Remove the bolt and disconnect the ground wire. Disconnect the connectors. Disengage the clamps.
REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Manual Transaxle) Remove the 7 bolts. Remove the 3 bolts and the instrument panel reinforcement.
REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Automatic Transaxle) Remove the 6 bolts. Remove the 3 bolts and the instrument panel reinforcement.
REMOVE AIR CONDITIONING UNIT Remove the bolt, nut and the air conditioning unit. NOTE: Be sure to support the air conditioning unit assembly when removing it because failure to do so may cause the air conditioning unit assembly bracket to break. When disassembling the air conditioning unit, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.
REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY Disengage the 2 claws and remove the air duct.
REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY Disengage the 2 claws and remove the air duct.
REMOVE BLOWER ASSEMBLY Remove the 3 screws. Remove the blower unit as shown in the illustration.

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Scheme 138: DISASSEMBLY

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REMOVE NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the heater control cable.
REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the air mix damper control cable.
REMOVE CONSOLE MOUNTING BRACKET RH Disengage the 2 claws and remove the console mounting bracket.
REMOVE CONSOLE MOUNTING BRACKET LH Remove the screw and the console mounting bracket.
REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY Remove the screw. Disengage the claw and remove the air conditioning amplifier as shown in the illustration.
REMOVE DRAIN COOLER HOSE Remove the drain cooler hose from the air conditioning radiator.
REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY Remove the screw and the clamp. Remove the heater radiator unit from the air conditioning unit.
REMOVE COOLER EXPANSION VALVE Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve.
REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY Remove the 4 screws. Disengage the 4 claws and remove the lower heater case. Disengage the clamp, and remove the cooler evaporator together with the cooler thermistor.
REMOVE EVAPORATOR TEMPERATURE SENSOR Remove the evaporator temperature sensor from the cooler evaporator.

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Scheme 150: REASSEMBLY

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INSTALL EVAPORATOR TEMPERATURE SENSOR Install the evaporator temperature sensor as shown in the illustration. EVAPORATOR TEMPERATURE SENSOR DESCRIPTION Part Length A 34.3 mm 1.35 in. B 20.9 mm 0.82 in. C 50 mm 1.96 in. NOTE: Be sure to insert the sensor only once because reinserting it will not allow it to be firmly secured. When reusing the evaporator, insert the sensor one row next to the one that has been used previously (X in the illustration). After inserting the sensor, do not apply excessive force to the wire. Directly insert the sensor until the edge of the plastic case "a" comes into contact with the evaporator "b".
INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY HINT: If a new cooler evaporator is installed, add compressor oil to the cooler evaporator as follows. Capacity: Add 40 cc (1.35 fl. oz.) Compressor oil: ND-OIL 8 or equivalent. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings onto the cooler evaporator. Compressor oil: ND-OIL 8 or equivalent NOTE: Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects. Install the cooler evaporator together with the cooler thermistor as a set. Engage the clamp. Engage the 4 claws as shown in the illustration. Install the lower heater case with the 4 screws.
INSTALL COOLER EXPANSION VALVE Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts. Torque: 3.5 N*m (36 kgf*cm, 31 in.*lbf)
INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY Install the heater radiator unit to the air conditioning unit. Install the clamp with the screw.
INSTALL DRAIN COOLER HOSE Install the drain cooler hose into the position shown in the illustration. NOTE: Make sure that the drain hose does not overlap the positioning rib.
INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Engage the claw. Install the air conditioning amplifier with the screw.
INSTALL CONSOLE MOUNTING BRACKET LH Install the console mounting bracket with the screw.
INSTALL CONSOLE MOUNTING BRACKET RH Engage the 2 claws and install the console mounting bracket.
INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY Position the gear of the air mix damper control cable and the unit gear as shown in the illustration, and install the air mix damper control cable.
INSTALL NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY Position the gear of the heater control cable and the unit link as shown in the illustration, and install the heater control cable.

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Scheme 156: INSTALLATION

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INSTALL BLOWER ASSEMBLY Install the blower unit with the 3 screws as shown in the illustration.
INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY Engage the 2 claws and install the air duct.
INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY Engage the 2 claws and install the air duct.
TEMPORARILY TIGHTEN AIR CONDITIONING UNIT Temporarily tighten the air conditioning unit with the bolt and the nut. NOTE: Be sure to support the air conditioning unit assembly when removing it because failure to do so may cause the bracket of the air conditioning unit assembly to break. When installing the air conditioning unit, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Manual Transaxle) Install the instrument panel reinforcement with the 7 bolts.
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Automatic Transaxle) Install the instrument panel reinforcement with the 6 bolts.
INSTALL AIR CONDITIONING UNIT Install the 3 bolts. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) HINT: Tighten the bolts in the order shown in the illustration. Install the air conditioning unit with the bolt and nut. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
INSTALL INSTRUMENT PANEL WIRE Connect the connectors. Engage the clamps. Install the ground wire with the 4 bolts. Torque: 8.4 N*m (87 kgf*cm, 74 in.*lbf) Install the wiring harness protector. Engage the clamp and install the wiring harness protector. Install the bolt. Install the No. 4 junction block. Engage the clamp and install the No. 4 junction block. Install the bolt. Install the No. 3 junction block. Engage the clamp and install the No. 3 junction block. Install the bolt. Install the connector holder. Install the connector holder with the 2 bolts. Install the main body ECU. Install the main body ECU with the 2 bolts. Engage the 2 clamps. Connect the 5 connectors.
CONNECT DRAIN COOLER HOSE Connect the drain cooler hose into the position shown in the illustration. NOTE: Install the drain cooker hose with the positioning mark facing up. Make sure that the drain hose is not twisted or damaged.
INSTALL POWER STEERING ECU ASSEMBLY Install the power steering ECU with the bolt and 2 nuts. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) Connect the 2 connectors.
INSTALL REAR NO. 2 AIR DUCT Engage the 4 claws and install the rear air duct.
INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY Install the instrument panel brace with the 2 bolts, 2 screws and 2 nuts. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) for Screw Engage the 7 clamps.
INSTALL RELAY BLOCK ASSEMBLY Install the relay block and with the 2 screws.
INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY Install the air duct with the 2 nuts. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE Install the center instrument panel to cowl brace with the 2 bolts.
INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY Engage the 6 claws and install the lower defroster nozzle.
INSTALL REAR NO. 1 AIR DUCT Engage the 2 claws to install the rear air duct. Engage the clip and install the floor carpet.
INSTALL REAR NO. 3 AIR DUCT Engage the 2 claws to install the rear air duct. Engage the clip and install the floor carpet.
INSTALL STEERING COLUMN ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
TURN FRONT WHEELS FACING STRAIGHT AHEAD
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL COLUMN HOLE COVER SILENCER SHEET (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
TURN FRONT WHEELS FACING STRAIGHT AHEAD
INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL STEERING COLUMN COVER (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
ADJUST SPIRAL CABLE (See «INSTALLATION»(ref-289738-S05459496332008070700000) )
INSTALL STEERING WHEEL ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL STEERING PAD (See «INSTALLATION»(ref-289738-S33914018562008070700000) )
INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL ANTENNA CORD SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL SEAL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL RADIO BRACKET (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT PANEL SUB REINFORCEMENT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL NO. 1 SWITCH HOLE BASE (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
CONNECT NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
INSTALL AIR CONDITIONING PANEL ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
INSTALL SHIFT LEVER ASSEMBLY (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
INSPECT SHIFT LEVER POSITION (for Automatic Transaxle) (See «ON-VEHICLE INSPECTION»(ref-289742-S06908785412008070700000) )
ADJUST SHIFT LEVER POSITION (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
INSTALL SHIFT LEVER ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289741-S28014647732008070700000) )
CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289741-S28014647732008070700000) )
ADJUST TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «ADJUSTMENT»(ref-289741-S09014772952008070700000) )
INSTALL INSTRUMENT PANEL FINISH LOWER PANEL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL FRONT NO. 1 CONSOLE BOX INSERT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL FRONT NO. 2 CONSOLE BOX INSERT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH CENTER LOWER PANEL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL COWL SIDE TRIM BOARD RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL COWL SIDE TRIM BOARD LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR SCUFF PLATE RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR SCUFF PLATE LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL COMBINATION METER ASSEMBLY (See «INSTALLATION»(ref-289740-S28851409042008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH LOWER PANEL (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL FRONT PILLAR GARNISH RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT PILLAR GARNISH LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSPECT STEERING PAD (See «ON-VEHICLE INSPECTION»(ref-289738-S24201136852008070700000) )
INSPECT STEERING WHEEL CENTER POINT
CONNECT HEATER OUTLET WATER HOSE Install the heater water outlet hose onto the heater unit. NOTE: Perform the installation with the hose clip and mark at the correct angle.
CONNECT HEATER INLET WATER HOSE Install the heater water inlet hose onto the heater unit. NOTE: Perform the installation with the hose clip and mark at the correct angle.
INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY Remove the vinyl tape from air conditioning tube and the connecting portion of the unit. Apply sufficient compressor oil (ND-OIL 8) to a new O-ring and the connecting part of the liquid tube. Compressor oil: ND-OIL8 or equivalent Install the O-ring onto the air conditioning tube. Connect the air conditioning tube to the unit.
INSTALL SUCTION PIPE SUB-ASSEMBLY Remove the vinyl tape from the suction pipe and the connecting part of the unit. Apply sufficient compressor oil (ND-OIL8) to a new O-ring and the connecting part of suction pipe. Compressor oil: ND-OIL8 or equivalent Install the O-ring onto the suction pipe. Turn the hook connector in the direction indicated by the arrow in the illustration. Insert the pipe joints securely into the fitting holes and tighten the bolt. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
CHARGE WITH REFRIGERANT (See «REFRIGERANT LINE»(ref-289743-S25365990302008070700000) )
ADD ENGINE COOLANT (See «REPLACEMENT»(ref-289752-S03290858042008070700000) )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSPECT FOR COOLANT LEAK (See «ON-VEHICLE INSPECTION»(ref-289752-S32327768382008070700000) )
INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT (See «CALIBRATION»(ref-289766-S09499824942008070700000) )
INSPECT SRS WARNING LIGHT (See «DIAGNOSIS SYSTEM»(ref-289738-S09321370282008070700000) )
WARM UP ENGINE (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )
INSPECT FOR REFRIGERANT LEAK (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )

Scheme 165

Scheme 166

CAUTION

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See PRECAUTION ).

ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.
RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )
DISCONNECT SUCTION PIPE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT HEATER OUTLET WATER HOSE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT HEATER INLET WATER HOSE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
BOLTS, SCREWS AND NUTS TABLE (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT PILLAR GARNISH RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT PILLAR GARNISH LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
DISCONNECT INSTRUMENT CLUSTER FINISH LOWER PANEL (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE COMBINATION METER ASSEMBLY (See «REMOVAL»(ref-289740-S22813805032008070700000) )
REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE FRONT DOOR SCUFF PLATE RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT DOOR SCUFF PLATE LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE COWL SIDE TRIM BOARD RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE COWL SIDE TRIM BOARD LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH CENTER LOWER PANEL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT NO. 2 CONSOLE BOX INSERT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT NO. 1 CONSOLE BOX INSERT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL FINISH LOWER PANEL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289741-S10086351832008070700000) )
REMOVE SHIFT LEVER ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289741-S10086351832008070700000) )
DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) (See «REMOVAL»(ref-289742-S34377829572008070700000) )
REMOVE SHIFT LEVER ASSEMBLY (for Automatic Transaxle) (See «REMOVAL»(ref-289742-S34377829572008070700000) )
SEPARATE AIR CONDITIONING PANEL ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
DISCONNECT NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
DISCONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
REMOVE NO. 1 SWITCH HOLE BASE (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL SUB REINFORCEMENT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE RADIO BRACKET (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL SEAL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
SEPARATE HOOD LOCK CONTROL LEVER SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
SEPARATE ANTENNA CORD SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE STEERING PAD (See «REMOVAL»(ref-289738-S39598748672008070700000) )
REMOVE STEERING WHEEL ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE STEERING COLUMN COVER (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE COLUMN HOLE COVER SILENCER SHEET (See «REMOVAL»(ref-289767-S21379361372008070700000) )
SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE STEERING COLUMN ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE REAR NO. 3 AIR DUCT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE REAR NO. 1 AIR DUCT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE CENTER INSTRUMENT PANEL TO COWL BRACE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
SEPARATE RELAY BLOCK ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE INSTRUMENT PANEL BRACE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE REAR NO. 2 AIR DUCT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE POWER STEERING ECU ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT DRAIN COOLER HOSE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
SEPARATE INSTRUMENT PANEL WIRE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Automatic Transaxle) (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE AIR CONDITIONING UNIT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE BLOWER ASSEMBLY Remove the 3 screws. Remove the blower unit as shown in the illustration.

Scheme 167

Scheme 167: DISASSEMBLY

Scheme 168

Scheme 169

Scheme 170

Scheme 171

REMOVE AIR INLET CONTROL SERVO MOTOR Remove the 2 screws and the air inlet control servo motor.
REMOVE AIR FILTER CASE Disengage the 2 claws and remove the air filter case as shown in the illustration.
REMOVE CLEAN AIR FILTER Remove the clean air filter as shown in the illustration.
REMOVE BLOWER RESISTOR Remove the 2 screws and the blower resistor.
REMOVE BLOWER MOTOR SUB-ASSEMBLY Remove the 3 screws and the blower motor.

Scheme 172

Scheme 173

INSTALL BLOWER MOTOR SUB-ASSEMBLY Install the blower motor with the 3 screws.
INSTALL BLOWER RESISTOR Install the blower resistor with the 2 screws.
INSTALL CLEAN AIR FILTER Install the clean air filter as shown in the illustration.
INSTALL AIR FILTER CASE Install the air filter case as shown in the illustration.
INSTALL AIR INLET CONTROL SERVO MOTOR Install the air inlet control servo motor with the 2 screws.

INSTALLATION

INSTALL BLOWER ASSEMBLY Install the blower unit with the 3 screws as shown in the illustration.
INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
TEMPORARILY TIGHTEN AIR CONDITIONING UNIT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Automatic Transaxle) (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL AIR CONDITIONING UNIT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL WIRE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
CONNECT DRAIN COOLER HOSE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL POWER STEERING ECU ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL REAR NO. 2 AIR DUCT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL RELAY BLOCK ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL REAR NO. 1 AIR DUCT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL REAR NO. 3 AIR DUCT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL STEERING COLUMN ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
TURN FRONT WHEELS FACING STRAIGHT AHEAD
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL COLUMN HOLE COVER SILENCER SHEET (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
TURN FRONT WHEELS FACING STRAIGHT AHEAD
INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL STEERING COLUMN COVER (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
ADJUST SPIRAL CABLE (See «INSTALLATION»(ref-289738-S05459496332008070700000) )
INSTALL STEERING WHEEL ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL STEERING PAD (See «INSTALLATION»(ref-289738-S33914018562008070700000) )
INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL ANTENNA CORD SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL SEAL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL RADIO BRACKET (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT PANEL SUB REINFORCEMENT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL NO. 1 SWITCH HOLE BASE (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
CONNECT NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
INSTALL AIR CONDITIONING PANEL ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
INSTALL SHIFT LEVER ASSEMBLY (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
INSPECT SHIFT LEVER POSITION (for Automatic Transaxle) (See «ON-VEHICLE INSPECTION»(ref-289742-S06908785412008070700000) )
ADJUST SHIFT LEVER POSITION (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
INSTALL SHIFT LEVER ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289741-S28014647732008070700000) )
CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289741-S28014647732008070700000) )
ADJUST TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «ADJUSTMENT»(ref-289741-S09014772952008070700000) )
INSTALL INSTRUMENT PANEL FINISH LOWER PANEL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL FRONT NO. 1 CONSOLE BOX INSERT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL FRONT NO. 2 CONSOLE BOX INSERT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH CENTER LOWER PANEL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL COWL SIDE TRIM BOARD RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL COWL SIDE TRIM BOARD LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR SCUFF PLATE RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR SCUFF PLATE LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL COMBINATION METER ASSEMBLY (See «INSTALLATION»(ref-289740-S28851409042008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH LOWER PANEL (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL FRONT PILLAR GARNISH RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT PILLAR GARNISH LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSPECT STEERING PAD (See «ON-VEHICLE INSPECTION»(ref-289738-S24201136852008070700000) )
INSPECT STEERING WHEEL CENTER POINT
CONNECT HEATER OUTLET WATER HOSE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
CONNECT HEATER INLET WATER HOSE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL SUCTION PIPE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
CHARGE WITH REFRIGERANT (See «REFRIGERANT LINE»(ref-289743-S25365990302008070700000) )
ADD ENGINE COOLANT (See «REPLACEMENT»(ref-289752-S03290858042008070700000) )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSPECT FOR COOLANT LEAK (See «ON-VEHICLE INSPECTION»(ref-289752-S32327768382008070700000) )
INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT (See «CALIBRATION»(ref-289766-S09499824942008070700000) )
INSPECT SRS WARNING LIGHT (See «DIAGNOSIS SYSTEM»(ref-289738-S09321370282008070700000) )
WARM UP ENGINE (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )
INSPECT FOR REFRIGERANT LEAK (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )

Scheme 174

Scheme 174: COMPONENTS

Scheme 175

Scheme 175: REMOVAL

REMOVE BLOWER MOTOR SUB-ASSEMBLY Disconnect the connector and clamp. Remove the 3 screws and the blower motor.

Scheme 176

Scheme 176: INSPECTION

INSPECT BLOWER MOTOR Connect the positive (+) lead from the battery to terminal 2 and negative (-) to terminal 1, and check that the motor operates. OK: The blower motor operates smoothly. If the result is not as specified, replace blower motor.

INSTALL BLOWER MOTOR SUB-ASSEMBLY Install the blower motor sub-assembly with the 3 screws. Connect the connector and clamp.

Scheme 177

CAUTION

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See PRECAUTION ).

ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.
RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )
DISCONNECT SUCTION PIPE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT HEATER OUTLET WATER HOSE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT HEATER INLET WATER HOSE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
BOLTS, SCREWS AND NUTS TABLE (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT PILLAR GARNISH RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT PILLAR GARNISH LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
DISCONNECT INSTRUMENT CLUSTER FINISH LOWER PANEL (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE COMBINATION METER ASSEMBLY (See «REMOVAL»(ref-289740-S22813805032008070700000) )
REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE FRONT DOOR SCUFF PLATE RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT DOOR SCUFF PLATE LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE COWL SIDE TRIM BOARD RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE COWL SIDE TRIM BOARD LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH CENTER LOWER PANEL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT NO. 2 CONSOLE BOX INSERT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT NO. 1 CONSOLE BOX INSERT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL FINISH LOWER PANEL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289741-S10086351832008070700000) )
REMOVE SHIFT LEVER ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289741-S10086351832008070700000) )
DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) (See «REMOVAL»(ref-289742-S34377829572008070700000) )
REMOVE SHIFT LEVER ASSEMBLY (for Automatic Transaxle) (See «REMOVAL»(ref-289742-S34377829572008070700000) )
SEPARATE AIR CONDITIONING PANEL ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
DISCONNECT NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
DISCONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
REMOVE NO. 1 SWITCH HOLE BASE (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL SUB REINFORCEMENT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE RADIO BRACKET (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL SEAL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
SEPARATE HOOD LOCK CONTROL LEVER SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
SEPARATE ANTENNA CORD SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE STEERING PAD (See «REMOVAL»(ref-289738-S39598748672008070700000) )
REMOVE STEERING WHEEL ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE STEERING COLUMN COVER (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE COLUMN HOLE COVER SILENCER SHEET (See «REMOVAL»(ref-289767-S21379361372008070700000) )
SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE STEERING COLUMN ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE REAR NO. 3 AIR DUCT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE REAR NO. 1 AIR DUCT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE CENTER INSTRUMENT PANEL TO COWL BRACE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
SEPARATE RELAY BLOCK ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE INSTRUMENT PANEL BRACE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE REAR NO. 2 AIR DUCT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE POWER STEERING ECU ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT DRAIN COOLER HOSE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
SEPARATE INSTRUMENT PANEL WIRE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Automatic Transaxle) (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE AIR CONDITIONING UNIT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE BLOWER ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE AIR INLET CONTROL SERVO MOTOR Remove the 2 screws and the air inlet servo motor.

Scheme 178

Scheme 178: INSPECTION

INSPECT RECIRCULATION DAMPER SERVO MOTOR Connect the positive (+) lead from the battery to terminal 5 (IG+) and negative (-) lead to terminal 2 (FRS), then check that the arm turns to the "FRESH" side smoothly. OK: Turns to the "FRESH" side smoothly Connect the positive (+) lead from the battery to terminal 5 (IG+) and negative (-) lead to terminal 1 (REC), then check that the arm turns to the "RECIRCULATION" side smoothly. OK: Turns to the "RECIRCULATION" side smoothly If the result is not as specified, replace the recircluation damper servo motor.

INSTALL AIR INLET CONTROL SERVO MOTOR Install the air inlet servo motor with the 2 screws.
INSTALL BLOWER ASSEMBLY (See «REASSEMBLY»(ref-289743-S28011210652008070700000) )
INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
TEMPORARILY TIGHTEN AIR CONDITIONING UNIT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Automatic Transaxle) (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL AIR CONDITIONING UNIT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL WIRE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
CONNECT DRAIN COOLER HOSE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL POWER STEERING ECU ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL REAR NO. 2 AIR DUCT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL RELAY BLOCK ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL REAR NO. 1 AIR DUCT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL REAR NO. 3 AIR DUCT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL STEERING COLUMN ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
TURN FRONT WHEELS FACING STRAIGHT AHEAD
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL COLUMN HOLE COVER SILENCER SHEET (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
TURN FRONT WHEELS FACING STRAIGHT AHEAD
INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL STEERING COLUMN COVER (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
ADJUST SPIRAL CABLE (See «INSTALLATION»(ref-289738-S05459496332008070700000) )
INSTALL STEERING WHEEL ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL STEERING PAD (See «INSTALLATION»(ref-289738-S33914018562008070700000) )
INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL ANTENNA CORD SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL SEAL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL RADIO BRACKET (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT PANEL SUB REINFORCEMENT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL NO. 1 SWITCH HOLE BASE (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
CONNECT NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
INSTALL AIR CONDITIONING PANEL ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
INSTALL SHIFT LEVER ASSEMBLY (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
INSPECT SHIFT LEVER POSITION (for Automatic Transaxle) (See «ON-VEHICLE INSPECTION»(ref-289742-S06908785412008070700000) )
ADJUST SHIFT LEVER POSITION (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
INSTALL SHIFT LEVER ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289741-S28014647732008070700000) )
CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289741-S28014647732008070700000) )
ADJUST TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «ADJUSTMENT»(ref-289741-S09014772952008070700000) )
INSTALL INSTRUMENT PANEL FINISH LOWER PANEL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL FRONT NO. 1 CONSOLE BOX INSERT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL FRONT NO. 2 CONSOLE BOX INSERT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH CENTER LOWER PANEL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL COWL SIDE TRIM BOARD RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL COWL SIDE TRIM BOARD LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR SCUFF PLATE RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR SCUFF PLATE LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL COMBINATION METER ASSEMBLY (See «INSTALLATION»(ref-289740-S28851409042008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH LOWER PANEL (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL FRONT PILLAR GARNISH RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT PILLAR GARNISH LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSPECT STEERING PAD (See «ON-VEHICLE INSPECTION»(ref-289738-S24201136852008070700000) )
INSPECT STEERING WHEEL CENTER POINT
CONNECT HEATER OUTLET WATER HOSE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
CONNECT HEATER INLET WATER HOSE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL SUCTION PIPE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
CHARGE WITH REFRIGERANT (See «REFRIGERANT LINE»(ref-289743-S25365990302008070700000) )
ADD ENGINE COOLANT (See «REPLACEMENT»(ref-289752-S03290858042008070700000) )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSPECT FOR COOLANT LEAK (See «ON-VEHICLE INSPECTION»(ref-289752-S32327768382008070700000) )
INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT (See «CALIBRATION»(ref-289766-S09499824942008070700000) )
INSPECT SRS WARNING LIGHT (See «DIAGNOSIS SYSTEM»(ref-289738-S09321370282008070700000) )
WARM UP ENGINE (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )
INSPECT FOR REFRIGERANT LEAK (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )

Scheme 179

Scheme 179: COMPONENTS

Scheme 180

Scheme 180: REMOVAL

REMOVE BLOWER RESISTOR Disconnect the connector. Remove the 2 screws and the blower resistor.

Scheme 181

Scheme 181: INSPECTION

INSPECT BLOWER RESISTOR Measure the resistance according to the value(s) in the table below. Standard resistance TESTER CONNECTION AND SPECIFIED CONDITION Tester Connection Condition Specified Condition 1 (HI) - 4 (E) Always 3.12 to 3.60 ohms 1 (HI) - 2 (M1) Always 1.45 to 1.67 ohms 1 (HI) - 3 (M2) Always 0.52 to 0.60 ohms If the result is not as specified, replace the blower resistor.

INSTALL BLOWER RESISTOR Install the blower resistor with the 2 screws. Connect the connector.

Scheme 182

Scheme 182: COMPONENTS

Scheme 183

Scheme 184

Scheme 184: ON-VEHICLE INSPECTION

INSPECT COMPRESSOR FOR METALLIC SOUND Check if there is any abnormal metallic sounds from the compressor when the A/C switch is on and the compressor operates. If any abnormal metallic sound is heard, replace the compressor.
INSPECT REFRIGERANT PRESSURE HINT: (See «REFRIGERANT»(ref-289743-S21409044942008070700000) )
INSPECT FOR LEAKAGE OF REFRIGERANT Using a gas leak detector, check for leakage of refrigerant. If there is any leakage, replace the compressor.
INSPECT COMPRESSOR ASSEMBLY Check operation of compressor. Start the engine. Inspect the compressor. OK: The compressor shaft rotates along with the pulley. If the result is not as specified, replace the compressor.

Scheme 185

Scheme 185: REMOVAL

Scheme 186

Scheme 187

Scheme 188

RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )
REMOVE REAR ENGINE UNDER COVER RH
REMOVE NO. 1 ENGINE UNDER COVER
REMOVE FAN AND GENERATOR V BELT (See «REMOVAL»(ref-289749-S02597127822008070700000) )
DISCONNECT SUCTION HOSE SUB-ASSEMBLY Remove the bolt and disconnect the suction hose from the compressor. Remove the O-ring from the suction hose. NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY Remove the bolt and disconnect the discharge hose from the compressor. Remove the O-ring from the discharge hose. NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
REMOVE COMPRESSOR ASSEMBLY Disconnect the connector. Remove the 2 bolts and the 2 nuts. Using a "TORX" socket wrench (E8), remove the 2 stud bolts and the compressor.

Scheme 189

Scheme 189: INSPECTION

INSPECT COMPRESSOR ASSEMBLY Measure the resistance according to the value(s) in the table below. Standard resistance TESTER CONNECTION AND SPECIFIED CONDITION Tester Connection Condition Specified Condition 2 (SOL+) -1 (SOL-) 20°C (68°F) 10 to 11 ohms If the resistance is not as specified, replace the compressor.

Scheme 190

Scheme 190: INSTALLATION

Scheme 191

ADJUST COMPRESSOR OIL LEVEL When replacing the cooler compressor with a new one, gradually discharge the inert gas (helium) from the service valve, and drain the following amount of oil from the vents indicated by the arrows in the illustration before installation. HINT: The drain bolt and washer can be reused. Standard: (The amount of oil inside a new compressor: 90 (+15) cc (3 (+0.51) fl.oz.)) - (The amount of oil remaining in the removed compressor) = The amount of oil to be removed when replacing the compressor NOTE: When checking the compressor oil level, observe the precautions for cooler removal/installation. If a new compressor is installed without removing the same amount of oil as is remaining in the vehicle pipes, the amount of oil will be too large. This prevents heat exchange in the refrigerant cycle and will cause a refrigeration failure. If the amount of oil remaining in the removed compressor is too low, check for oil leakage. Use ND-OIL8 or equivalent for compressor oil
INSTALL COMPRESSOR ASSEMBLY Using a "TORX" socket wrench (E8), install the compressor with the 2 stud bolts. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) Install the compressor with the 2 bolts and the 2 nuts. HINT: Tighten the bolts and the nuts in the order shown in the illustration. Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
CONNECT DISCHARGE HOSE SUB-ASSEMBLY Remove the attached vinyl tape from the hose. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor. Compressor oil: ND-OIL 8 or equivalent Install the O-ring onto the discharge hose. Install the discharge hose onto the compressor with the bolt. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
CONNECT SUCTION HOSE SUB-ASSEMBLY Remove the attached vinyl tape from the hose. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor. Compressor oil: ND-OIL 8 or equivalent Install the O-ring onto the suction hose. Install the suction hose onto the compressor with the bolt. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
INSTALL FAN AND GENERATOR V BELT (See «INSTALLATION»(ref-289749-S00055167482008070700000) )
INSTALL REAR ENGINE UNDER COVER RH
INSTALL NO. 1 ENGINE UNDER COVER
INSTALL CENTER TRANSMISSION UNDER COVER ASSEMBLY
CHARGE WITH REFRIGERANT (See «REFRIGERANT LINE»(ref-289743-S25365990302008070700000) )
WARM UP ENGINE (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )
INSPECT FOR REFRIGERANT LEAK (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )

Scheme 192

Scheme 192: COMPONENTS

Scheme 193

INSTALL AMBIENT TEMPERATURE SENSOR Engage the clamp and install the ambient temperature sensor. Connect the connector.
INSTALL FRONT BUMPER COVER (See «INSTALLATION»(ref-289771-S20971564792008070700000) )
INSTALL RADIATOR GRILLE (See «INSTALLATION»(ref-289771-S20971564792008070700000) )
INSTALL NO. 1 RADIATOR GRILLE GARNISH (See «INSTALLATION»(ref-289771-S20971564792008070700000) )

Scheme 194

CAUTION

Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See PRECAUTION ).

ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.
RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )
DISCONNECT SUCTION PIPE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT HEATER OUTLET WATER HOSE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT HEATER INLET WATER HOSE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
BOLTS, SCREWS AND NUTS TABLE (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT PILLAR GARNISH RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT PILLAR GARNISH LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
DISCONNECT INSTRUMENT CLUSTER FINISH LOWER PANEL (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE COMBINATION METER ASSEMBLY (See «REMOVAL»(ref-289740-S22813805032008070700000) )
REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE FRONT DOOR SCUFF PLATE RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT DOOR SCUFF PLATE LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE COWL SIDE TRIM BOARD RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE COWL SIDE TRIM BOARD LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH CENTER LOWER PANEL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT NO. 2 CONSOLE BOX INSERT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE FRONT NO. 1 CONSOLE BOX INSERT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL FINISH LOWER PANEL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289741-S10086351832008070700000) )
REMOVE SHIFT LEVER ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289741-S10086351832008070700000) )
DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) (See «REMOVAL»(ref-289742-S34377829572008070700000) )
REMOVE SHIFT LEVER ASSEMBLY (for Automatic Transaxle) (See «REMOVAL»(ref-289742-S34377829572008070700000) )
SEPARATE AIR CONDITIONING PANEL ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
DISCONNECT NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
DISCONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S11445383872008070700000) )
REMOVE NO. 1 SWITCH HOLE BASE (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT PANEL SUB REINFORCEMENT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE RADIO BRACKET (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL SEAL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
SEPARATE HOOD LOCK CONTROL LEVER SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
SEPARATE ANTENNA CORD SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE STEERING PAD (See «REMOVAL»(ref-289738-S39598748672008070700000) )
REMOVE STEERING WHEEL ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE STEERING COLUMN COVER (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE COLUMN HOLE COVER SILENCER SHEET (See «REMOVAL»(ref-289767-S21379361372008070700000) )
SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE STEERING COLUMN ASSEMBLY (See «REMOVAL»(ref-289767-S21379361372008070700000) )
REMOVE REAR NO. 3 AIR DUCT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE REAR NO. 1 AIR DUCT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE CENTER INSTRUMENT PANEL TO COWL BRACE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE NO. 1 AIR DUCT SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
SEPARATE RELAY BLOCK ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE INSTRUMENT PANEL BRACE SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE REAR NO. 2 AIR DUCT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE POWER STEERING ECU ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
DISCONNECT DRAIN COOLER HOSE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
SEPARATE INSTRUMENT PANEL WIRE (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Automatic Transaxle) (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE AIR CONDITIONING UNIT (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE BLOWER ASSEMBLY (See «REMOVAL»(ref-289743-S30848237172008070700000) )
REMOVE COOLER EXPANSION VALVE (See «DISASSEMBLY»(ref-289743-S27366330812008070700000) )
REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (See «DISASSEMBLY»(ref-289743-S27366330812008070700000) )
REMOVE EVAPORATOR TEMPERATURE SENSOR Remove the evaporator temperature sensor from the cooler evaporator.

Scheme 195

Scheme 195: INSPECTION

INSPECT EVAPORATOR TEMPERATURE SENSOR Measure the resistance according to the value(s) in the table below. Standard resistance TESTER CONNECTION AND SPECIFIED CONDITION Tester Connection Condition Specified Condition 1 - 2 -10°C (14°F) 7.30 to 9.10 kohms 1 - 2 -5°C (23°F) 5.65 to 6.95 kohms 1 - 2 0°C (32°F) 4.40 to 5.35 kohms 1 - 2 5°C (41°F) 3.40 to 4.15 kohms 1 - 2 10°C (50°F) 2.70 to 3.25 kohms 1 - 2 15°C (59°F) 2.14 to 2.58 kohms 1 - 2 20°C (68°F) 1.71 to 2.05 kohms 1 - 2 25°C (77°F) 1.38 to 1.64 kohms 1 - 2 30°C (86°F) 1.11 to 1.32 kohms NOTE: Touching the sensor even slightly may change the resistance value. Hold the sensor connector. When measuring the resistance, the temperature of the sensor and the cooler thermistor must be the same. HINT: As the temperature increases, the resistance decreases (Scheme 195) If the operation is not as specified, replace the evaporator temperature sensor.

INSTALL EVAPORATOR TEMPERATURE SENSOR Install evaporator temperature sensor as shown in the illustration. EVAPORATOR TEMPERATURE SENSOR DESCRIPTION Part Length A 34.3 mm 1.35 in. B 20.9 mm 0.82 in. C 50 mm 1.96 in. NOTE: Be sure to insert the sensor only once because reinserting it will not allow it to be firmly secured. When reusing the evaporator, insert the sensor one row next to the one that has been used previously (X in the illustration). After inserting the sensor, do not apply excessive force to the wire. Directly insert the sensor until the edge of the plastic case "a" comes into contact with the evaporator "b".
INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (See «REASSEMBLY»(ref-289743-S28011210652008070700000) )
INSTALL COOLER EXPANSION VALVE (See «REASSEMBLY»(ref-289743-S28011210652008070700000) )
INSTALL BLOWER ASSEMBLY (See «REASSEMBLY»(ref-289743-S28011210652008070700000) )
INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
TEMPORARILY TIGHTEN AIR CONDITIONING UNIT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY (for Automatic Transaxle) (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL AIR CONDITIONING UNIT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL WIRE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
CONNECT DRAIN COOLER HOSE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL POWER STEERING ECU ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL REAR NO. 2 AIR DUCT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL RELAY BLOCK ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL CENTER INSTRUMENT PANEL TO COWL BRACE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL REAR NO. 1 AIR DUCT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL REAR NO. 3 AIR DUCT (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL STEERING COLUMN ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
TURN FRONT WHEELS FACING STRAIGHT AHEAD
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL COLUMN HOLE COVER SILENCER SHEET (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
TURN FRONT WHEELS FACING STRAIGHT AHEAD
INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL STEERING COLUMN COVER (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
ADJUST SPIRAL CABLE (See «INSTALLATION»(ref-289738-S05459496332008070700000) )
INSTALL STEERING WHEEL ASSEMBLY (See «INSTALLATION»(ref-289767-S16623782372008070700000) )
INSTALL STEERING PAD (See «INSTALLATION»(ref-289738-S33914018562008070700000) )
INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL ANTENNA CORD SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL SEAL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL RADIO BRACKET (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT PANEL SUB REINFORCEMENT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL NO. 1 SWITCH HOLE BASE (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
CONNECT NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
INSTALL AIR CONDITIONING PANEL ASSEMBLY (See «INSTALLATION»(ref-289743-S09468780702008070700000) )
INSTALL SHIFT LEVER ASSEMBLY (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
INSPECT SHIFT LEVER POSITION (for Automatic Transaxle) (See «ON-VEHICLE INSPECTION»(ref-289742-S06908785412008070700000) )
ADJUST SHIFT LEVER POSITION (for Automatic Transaxle) (See «INSTALLATION»(ref-289742-S20451553052008070700000) )
INSTALL SHIFT LEVER ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289741-S28014647732008070700000) )
CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289741-S28014647732008070700000) )
ADJUST TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See «ADJUSTMENT»(ref-289741-S09014772952008070700000) )
INSTALL INSTRUMENT PANEL FINISH LOWER PANEL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL FRONT NO. 1 CONSOLE BOX INSERT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL FRONT NO. 2 CONSOLE BOX INSERT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH CENTER LOWER PANEL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL COWL SIDE TRIM BOARD RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL COWL SIDE TRIM BOARD LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR SCUFF PLATE RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR SCUFF PLATE LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL COMBINATION METER ASSEMBLY (See «INSTALLATION»(ref-289740-S28851409042008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH LOWER PANEL (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL FRONT PILLAR GARNISH RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT PILLAR GARNISH LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSPECT STEERING PAD (See «ON-VEHICLE INSPECTION»(ref-289738-S24201136852008070700000) )
INSPECT STEERING WHEEL CENTER POINT
CONNECT HEATER OUTLET WATER HOSE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
CONNECT HEATER INLET WATER HOSE (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
INSTALL SUCTION PIPE SUB-ASSEMBLY (See «INSTALLATION»(ref-289743-S36981124772008070700000) )
CHARGE WITH REFRIGERANT (See «REFRIGERANT LINE»(ref-289743-S25365990302008070700000) )
ADD ENGINE COOLANT (See «REPLACEMENT»(ref-289752-S03290858042008070700000) )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSPECT FOR COOLANT LEAK (See «ON-VEHICLE INSPECTION»(ref-289752-S32327768382008070700000) )
INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT (See «CALIBRATION»(ref-289766-S09499824942008070700000) )
INSPECT SRS WARNING LIGHT (See «DIAGNOSIS SYSTEM»(ref-289738-S09321370282008070700000) )
WARM UP ENGINE (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )
INSPECT FOR REFRIGERANT LEAK (See «REPLACEMENT»(ref-289743-S36547954692008070700000) )

Scheme 196

Scheme 196: ON-VEHICLE INSPECTION

INSPECT AIR CONDITIONING PRESSURE SENSOR Install the manifold gauge set. Disconnect the connector from the air conditioning pressure sensor. Connect the three 1.5 V dry cell batteries' positive (+) lead to terminal 3 (+) and the negative (-) lead to terminal 1 (-). Connect the voltmeter's positive (+) lead to terminal 2 (PR) and the negative (-) lead to terminal 1 (-). Measure the voltage according to the value(s) in the table below. Standard voltage TESTER CONNECTION AND SPECIFIED CONDITION Tester Connection Condition Specified Condition 2 (PR) - 1 (-) Refrigerant pressure: 0.39 to 3.187 MPa (57 to 463 psi) 1.0 to 4.8 V If the result is not as specified, replace the air conditioning pressure sensor.

Scheme 197

Scheme 197: ON-VEHICLE INSPECTION

INSPECT HEATER BLOWER MOTOR RELAY Check the resistance. Measure the resistance according to the value(s) in the table below. Standard resistance TESTER CONNECTION AND SPECIFIED CONDITION Tester Connection Condition Specified Condition 3 - 4 When battery voltage is absent Below 1 ohms 3 - 4 When battery voltage applied to terminals 1 and 2 10 kohms or higher 3 - 5 When battery voltage is absent 10 kohms or higher 3 - 5 When battery voltage applied to terminals 1 and 2 Below 1 ohms If the result is not as specified, replace the relay.

Scheme 198

Scheme 198: COMPONENTS

Scheme 199

Scheme 200

Scheme 201

Scheme 201: REMOVAL

Scheme 202

Scheme 203

Scheme 204

TABLE OF BOLT, SCREW AND NUT (See «REMOVAL»(ref-289737-S38335136442008070700000) )
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable to prevent the airbag working.
SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT PILLAR GARNISH RH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE FRONT PILLAR GARNISH LH (See «REMOVAL»(ref-289739-S42303052212008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH LOWER PANEL (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE COMBINATION METER ASSEMBLY (See «REMOVAL»(ref-289740-S22813805032008070700000) )
REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See «REMOVAL»(ref-289737-S38335136442008070700000) )
REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE INSTRUMENT CLUSTER FINISH CENTER LOWER PANEL (See «REMOVAL»(ref-289737-S38014562422008070700000) )
SEPARATE AIR CONDITIONING PANEL ASSEMBLY Disengage the 3 clips, 2 claws and separate the air conditioning panel. Disconnect the 3 connectors and clamp.
DISCONNECT NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY Disengage the 2 claws and disconnect the heater control cable.
DISCONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY Disengage the 2 claws and connect the air mix damper control cable.

Scheme 205

Scheme 205: DISASSEMBLY

Scheme 206

Scheme 207

Scheme 208

Scheme 209

Scheme 210

REMOVE HEATER CONTROL BASE SUB-ASSEMBLY Disengage the 2 claws and remove the heater control base. Remove the bulb.
REMOVE HEATER CONTROL SUB-ASSEMBLY Disengage the 2 claws and remove the heater control. Remove the bulb.
REMOVE NO. 3 HEATER CONTROL SUB-ASSEMBLY Disengage the 2 claws and remove the heater control. Remove the bulb.

Scheme 211

Scheme 211: INSPECTION

Scheme 212

Scheme 213

INSPECT HEATER CONTROL BASE Check the resistance of the fresh/recirc switch. Measure the resistance according to the value(s) in the table below. Standard resistance TESTER CONNECTION AND SPECIFIED CONDITION Tester Connection Switch Condition Specified Condition 3 (FRS) - 4(REC) Fresh/Recirc switch: ON Below 1 ohms 3 (FRS) - 4 (REC) Fresh/Recirc switch: OFF 10 kohms or higher 1 (F/D) - 8 (ACID) MODE switch: DEF, FOOT/DEF Below 1 ohms 1 (F/D) - 8 (ACID) MODE switch: Except DEF, FOOT/DEF 10 kohms or higher If the result is not as specified, replace the heater control base. Check the recirc indicator operation. Connect the positive (+) lead from the battery to terminal 2 (A/C+) and the negative (-) lead to terminal 4 (REC). Push the fresh/recirc switch in and check that the indicator lights up. OK: Indicator lights up If the result is not as specified, replace the heater control base. Check the illumination operation. Connect the positive (+) lead from the battery to terminal 7 (ILL+) and the negative (-) lead to terminal 6 (ILL-), then check that the bulb illuminates. OK: Bulb illuminates If the result is not as specified, replace the bulb.
INSPECT HEATER CONTROL Check the heater control resistance. Measure the resistance according to the value(s) in the table below. Standard resistance TESTER CONNECTION AND SPECIFIED CONDITION Tester Connection Switch Condition Specified Condition ALL - 5 (E) OFF 10 kohms or higher 4 (LO) - 5 (E) LO Below 1 ohms 4 (LO) - 5 (E) - 9 (M1) LO - M1 Below 1 ohms 4 (LO) - 5 (E) - 9 (M1) M1 Below 1 ohms 4 (LO) - 5 (E) - 9 (M1) - 10 (M2) M1 - M2 Below 1 ohms 4 (LO) - 5 (E) - 10 (M2) M2 Below 1 ohms 4 (LO) - 5 (E) - 10 (M2) - 6 (HI) M2 - HI Below 1 ohms 4 (LO) - 5 (E) - 6 (HI) HI Below 1 ohms If the result is not as specified, replace the heater control. Check the rear defogger indicator operation. Connect the positive (+) lead from the battery to terminal 3 (IG+) and the negative (-) lead to terminal 5 (E). Push the rear defogger switch in and check that the indicator lights up. OK: Indicator lights up If the result is not as specified, replace the No. 3 heater control knob. Check the illumination operation. Connect the positive (+) lead from the battery to terminal 7 (ILL+) and the negative (-) lead to terminal 1 (ILL-), then check that the bulb illuminates. OK: Bulb illuminates If the result is not as specified, replace the bulb.
INSPECT NO. 3 HEATER CONTROL Check the No. 3 heater control resistance. Measure the resistance according to the value(s) in the table below. Standard resistance TESTER CONNECTION AND SPECIFIED CONDITION Tester Connection Switch Condition Specified Condition 2 (B) - 3 (A/C) A/C switch OFF 10 kohms or higher 2 (B) - 3 (A/C) A/C switch ON Below 1 ohms If the result is not as specified, replace the No. 3 heater control. Check the A/C indicator operation. Connect the positive (+) lead from the battery to terminal 2 (B) and the negative (-) lead to terminal 4 (AIND). Push the air conditioning switch in and check that the indicator lights up. OK: Indicator lights up If the result is not as specified, replace the No. 3 heater control. Check the illumination operation. Connect the positive (+) lead from the battery to terminal 5 (ILL+) and the negative (-) lead to terminal 6 (ILL-), then check that the bulb illuminates. OK: Bulb illuminates If the result is not as specified, replace the bulb.

CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY Engage the 2 claws and connect the air mix damper control cable.
CONNECT NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY Engage the 2 claws and connect the heater control cable.
INSTALL AIR CONDITIONING PANEL ASSEMBLY Connect the 3 connectors and clamp. Engage the 3 clips, 2 claws and install the air conditioning panel.
INSTALL INSTRUMENT CLUSTER FINISH CENTER LOWER PANEL (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See «INSTALLATION»(ref-289737-S37172951702008070700000) )
INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL COMBINATION METER ASSEMBLY (See «INSTALLATION»(ref-289740-S28851409042008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH LOWER PANEL (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL FRONT PILLAR GARNISH RH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT PILLAR GARNISH LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See «INSTALLATION»(ref-289737-S26186658962008070700000) )
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH (See «INSTALLATION»(ref-289739-S22672913242008070700000) )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Scheme 214

Scheme 214: COMPONENTS

Scheme 215

Scheme 215: REMOVAL

Scheme 216

REMOVE FRONT NO. 1 CONSOLE BOX INSERT (See «REMOVAL»(ref-289737-S38014562422008070700000) )
REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY Disconnect the connector. Remove the screw. Remove the air conditioning amplifier as shown in the illustration.

Scheme 217

Scheme 217: INSTALLATION

INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Install the air conditioning amplifier as shown in the illustration. Install the screw. Connect the connector.
INSTALL FRONT NO. 1 CONSOLE BOX INSERT (See «INSTALLATION»(ref-289737-S37172951702008070700000) )

Air Conditioning: Removal & Installation Scion xB II

REPLACEMENT

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REMOVAL

Scheme 112

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