Home/Saturn/ION/Saturn ION I (2003-2007)/Repair manual/Door Locks & Anti-Theft Systems/Door System, Mirror System & Window System: Specifications
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Door System, Mirror System & Window System: Specifications Saturn ION I

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
Auxiliary Weatherstrip Retainer Bolt2 N.m18 lb in
Door Arm Rest Screw3 N.m27 lb in
Door Glass Front Upstop-to-Door Glass Nut6 N.m53 lb in
Door Glass Rear Guide Retainer6 N.m53 lb in
Door Guide Pin Locator Screw11 N.m97 lb ft
Door Guide Pin Screw11 N.m97 lb ft
Door Hinge Bolt26 N.m19 lb ft
Door Hinge Nut26 N.m19 lb ft
Door Lock Screws10 N.m89 lb in
Door Rear View Mirror Nut6 N.m53 lb in
Door Sealing Strip Screw2 N.m18 lb in
Door Trim Panel Lower Screw2.5 N.m23 lb in
Door Trim Pull Cup Screw2.5 N.m23 lb in
Door Window Frame Applique Screw2 N.m20 lb in
Front and Rear Channel Adjustment Nutwasher10 N.m88 lb in
Front Channel-to-Door Stud Nuts6 N.m53 lb in
Front Door Upper Trim Finish Panel Screw1 N.m9 lb in
Lower Window Channel Bolt6 N.m53 lb in
Mirror Motor Retaining Screw10 N.m89 lb in
Mirror Set Screw1 N.m12 lb in
Rear Door Energy Absorber Bolt2 N.m18 lb in
Rear Door Lower Sealing Strip Screw2 N.m18 lb in
Rear Upper Extension-to-Door Nutwasher6 N.m53 lb in
Rear Upper Extension-to-Rear Channel Nutwasher6 N.m53 lb in
Rear Upstop Bracket Bolt6 N.m53 lb in
Regulator Bolts10 N.m89 lb in
Regulator Nuts10 N.m89 lb in
Reveal Molding Screw6 N.m53 lb in
Side Access Door Pull Handle Screw2.5 N.m23 lb in
Stabilizer Lock Nut6 N.m53 lb in
Stationary Window Channel Bolt10 N.m89 lb in
Striker Bolt25 N.m18 lb ft
Upper Window Channel Retainer Upper Bolt2 N.m18 lb in
Window Regulator-to-Door Screw6 N.m53 lb in
Window Sash Nuts10 N.m89 lb in

Fastener Tightening Specifications

Scheme 1

Scheme 1: Power Window Schematics (Coupe)

Scheme 2

Scheme 2: Power Window Schematics (Sedan)

Scheme 3

Scheme 3: Door Lock/Indicator Schematics

Scheme 4

Scheme 4: Outside Mirror Schematics

Scheme 5

Scheme 5: Power Door Systems Component Views
CalloutComponent Name
1Driver Outside Rearview Mirror
2LF Door Tweeter Speaker (UZ6)
3Driver Door Jamb Switch
4Instrument Panel (I/P) Dimmer Switch
5Fog Lamp Switch (T37)
6Rear Compartment Lid Release Switch
7LF Door Speaker
8Outside Rearview Mirror Switch (DG7)
9Window Switch - Driver (A31)
10Door Lock Switch - Driver (AU3)

Scheme 6

Scheme 6
CalloutComponent Name
1Radio
2Passenger Door Jamb Switch
3RF Door Tweeter Speaker (UZ6)
4Radio Antenna
5Passenger Outside Rearview Mirror
6Front Passenger Door Lock Switch (AU3)
7Front Passenger Window Switch (A31)
8RF Door Speaker

Scheme 7

Scheme 7
CalloutComponent Name
1Door Latch - Front Passenger, Driver Similar

Scheme 8

Scheme 8
CalloutComponent Name
1Door Latch - RR (AU3); LR Similar
2C860 (AU3); C759 Similar in LR Door
3Window Motor - RR (A31); LR Similar

Scheme 9

Scheme 9
CalloutComponent Name
1Window Motor - LF, RF Similar

Scheme 10

Scheme 10
CalloutComponent Name
1Window Switch - RR (LR - Similar)