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Engine Mechanical - 4.2L: Specifications Saab 9-7X I

Mechanical

Fastener Tightening Specifications

ApplicationSpecifications
MetricEnglish
A/C Line Bracket Nut at Oil Level Indicator Tube7 N.m61 lb in
A/C Line Bracket Bolt at Engine Lift Bracket10 N.m89 lb in
A/C Compressor Bolts50 N.m37 lb ft
A.I.R. Cover Stud25 N.m18 lb ft
Camshaft Cap Bolt12 N.m106 lb in
Camshaft Cover Bolt10 N.m89 lb in
Camshaft Position Actuator Valve Bolt10 N.m89 lb in
Connecting Rod Cap Bolt
First Pass25 N.m18 lb ft
Final Pass110 degrees
Coolant Temperature Sensor20 N.m15 lb ft
Cooling Fan Hub Nut56 N.m41 lb ft
Crankshaft Balancer Bolt
First Pass150 N.m110.6 lb ft
Final Pass180 degrees
Crankshaft Main Bearing Cap Bolt
First Pass25 N.m18 lb ft
Final Pass180 degrees
Crankshaft Position Sensor Bolt10 N.m89 lb in
Crankshaft Rear Housing Bolt10 N.m89 lb in
Cylinder Head Access Hole Plug - Plastic5 N.m44 lb in
Cylinder Head Bolt - 14
First Pass30 N.m22 lb ft
Final Pass155 degrees
Cylinder Head End Bolts - 2 Short
First Pass7 N.m62 lb in
Final Pass60 degrees
Cylinder Head End Bolts - 1 Long
First Pass7 N.m62 lb in
Final Pass120 degrees
Cylinder Head Oil Gallery Plug38 N.m28 lb ft
Drive Belt Idler Pulley Bolt50 N.m37 lb ft
Drive Belt Tensioner Bolt50 N.m37 lb ft
Engine Block Oil Gallery Plug - Front and Rear80 N.m60 lb ft
Engine Block Oil Gallery Plug - Side35 N.m26 lb ft
Engine Flywheel Bolt
First Pass25 N.m18 lb ft
Final Pass50 degrees
Engine Front Cover Bolt10 N.m89 lb in
Engine Front Cover Spacer Bolt10 N.m89 lb in
Engine Front Lift Bracket Bolt50 N.m37 lb ft
Engine Harness Bracket Bolt10 N.m89 lb in
Engine Mount Bracket Bolt - Engine50 N.m37 lb ft
Engine Mount Bracket Bolt - Frame110 N.m81 lb ft
Engine Mount Nuts - Upper and Lower70 N.m52 lb ft
Engine Protection Shield Bolts25 N.m18 lb ft
EVAP Purge Solenoid Valve Bolt10 N.m89 lb in
Exhaust Camshaft Actuator Bolt
First Pass25 N.m18 lb ft
Final Pass135 degrees
Exhaust Camshaft Position Sensor Bolt10 N.m89 lb in
Exhaust Manifold Bolt
First Pass20 N.m15 lb ft
Second Pass20 N.m15 lb ft
Final Pass20 N.m15 lb ft
Exhaust Manifold Heat Shield Nut10 N.m89 lb in
Exhaust Manifold Heat Shield Stud10 N.m89 lb in
Exhaust Pipe Bolt50 N.m37 lb ft
Front Differential Bolt85 N.m63 lb ft
Fuel Injector Rail Bolt10 N.m89 lb in
Generator Battery Lead Nut9 N.m80 lb in
Heater Inlet Pipe Bolt10 N.m89 lb in
Heater Outlet Fitting45 N.m33 lb ft
Ignition Coil Bolt10 N.m89 lb in
Intake Camshaft Sprocket Bolt
First Pass20 N.m15 lb ft
Final Pass100 degrees
Intake Manifold Bolt10 N.m89 lb in
Knock Sensor25 N.m18 lb ft
Oil Filter - PF 5830 N.m23 lb ft
Oil Filter Adapter50 N.m37 lb ft
Oil Filter Bypass Hole Plug14 N.m124 lb in
Oil Level Indicator Tube Stud10 N.m89 lb in
Oil Level Sensor Bolt10 N.m89 lb in
Oil Pan Bolt - Ends10 N.m89 lb in
Oil Pan Bolt - Sides25 N.m18 lb ft
Oil Pan Drain Plug26 N.m19 lb ft
Oil Pan Nut25 N.m18 lb ft
Oil Pan Stud11 N.m97 lb in
Oil Pressure Sensor20 N.m15 lb ft
Oil Pump Cover Bolt10 N.m89 lb in
Oil Pump Pickup Tube10 N.m89 lb in
Oil Pump Pressure Relief Valve14 N.m124 lb in
Power Steering Pump Bolt25 N.m18 lb ft
Power Steering Pump Bracket Bolt50 N.m37 lb ft
Spark Plug18 N.m13 lb ft
Starter Motor Bolt50 N.m37 lb ft
Starter Motor Nut50 N.m37 lb ft
Starter Motor Stud16 N.m12 lb ft
Thermostat Housing bolt10 N.m89 lb in
Throttle Control Module Bolt10 N.m89 lb in
Timing Chain Tensioner Bolt25 N.m18 lb ft
Timing Chain Tensioner Guide Bolt12 N.m107 lb in
Timing Chain Tensioner Shoe Bolt25 N.m18 lb ft
Torque Converter Bolts60 N.m44 lb ft
Transmission Bell Housing Bolts50 N.m37 lb ft
Transmission Fluid Tube to Air Adapter Nut10 N.m89 lb in
Water Outlet Bolt10 N.m89 lb in
Water Pump Bolt10 N.m89 lb in
Water Pump Pulley Bolt25 N.m18 lb ft

Fastener Tightening Specifications

Engine Mechanical Specifications

ApplicationSpecification
MetricEnglish
General
Engine TypeIn-Line-6
Displacement4.2L256 cu in
RPOLL8
VIN"S"
Bore93 mm3.66 in
Stroke102 mm4.02 in
Compression Ratio10.3:1
Engine Compression Test1482 KPa215 psi
Firing Order1-5-3-6-2-4
Spark Plug Gap1.07 mm0.042 in
Block
Crankshaft Main Bearing Bore Diameter78.070-78.088 mm3.0760-3.0766 in
Cylinder Bore Diameter92.990-93.006 mm3.6638-3.6644 in
Cylinder Bore Out-of-Round0.013 mm0.0005 in
Cylinder Head Deck Surface Flatness0.08 mm0.003 in
Cylinder Liner Recession0.015 mm0.0006 in
Camshaft
Camshaft End Play - Exhaust0.045-0.215 mm0.0017-0.0084 in
Camshaft End Play - Intake0.051-0.201 mm0.0020-0.0079 in
Camshaft Journal Diameter - All Intake and Exhaust #2-#726.936-26.960 mm1.0612-1.0622 in
Camshaft Journal Diameter - Exhaust #129.936-29.960 mm1.1794-1.1804 in
Camshaft Journal to Bore Clearance0.040-0.085 mm0.0015-0.0033 in
Connecting Rod
Connecting Rod Bearing Clearance0.021-0.065 mm0.0008-0.0025 in
Connecting Rod Bore Diameter - Bearing End60.322-60.338 mm2.3749-2.3755 in
Connecting Rod Bore Out-of-Round - Bearing End0.005 mm0.0002 in
Connecting Rod Side Clearance0.05-0.35 mm0.0019-0.0137 in
Crankshaft
Crankshaft End Play0.112-0.388 mm0.0044-0.0153 in
Crankshaft Main Bearing Clearance0.012-0.064 mm0.0004-0.0025 in
Crankshaft Main Journal Diameter69.968-69.984 mm2.7567-2.7574 in
Crankshaft Rod Journal Diameter56.7 mm2.234 in
Crankshaft Main Journal Out-of-Round0.005 mm0.0002 in
Crankshaft Main Journal Taper0.005 mm0.0002 in
Cylinder Head
Surface Flatness - Block Deck0.08 mm0.003 in
Surface Flatness - Exhaust Manifold Deck0.08 mm0.003 in
Surface Flatness - Intake Manifold Deck0.08 mm0.003 in
Exhaust Manifold
Surface Flatness0.08 mm0.003 in
Lubrication System
Oil Capacity - with Filter6.6 L7.0 qts
Oil Capacity - without Filter6.1 L6.5 qts
Oil Pressure - Minimum85 KPa12 psi @ 1200 RPM
Oil Pump
Gear Diameter - Drive73.415-73.370 mm2.893-2.891 in
Gear Diameter - Driven87-86.975 mm3.428-3.426 in
Gear Pocket - Depth15.609-15.584 mm0.615-0.614 in
Gear Pocket - Diameter87.065-87.040 mm3.430-3.429 in
Gear Thickness - Drive15.546-15.521 mm0.613-0.611 in
Gear Thickness - Driven15.360-15.511 mm0.605-0.611 in
Lobe Inner Diameter - Maximum11.9 mm0.469 in
Relief Valve-to-Bore Clearance2.57-1.63 mm0.101-0.064 in
Piston Rings
Piston Ring End Gap - First Compression Ring0.15-0.3 mm0.0059-0.0118 in
Piston Ring End Gap - Second Compression Ring0.36-0.51 mm0.0142-0.0201 in
Piston Ring End Gap - Oil Control Ring0.250-0.760 mm0.0098-0.0299 in
Piston Ring to Groove Clearance - First Compression Ring0.043-0.093 mm0.0017-0.0037 in
Piston Ring to Groove Clearance - Second Compression Ring0.043-0.093 mm0.0017-0.0037 in
Piston Ring to Groove Clearance - Oil Control Ring0.059-0.215 mm0.0023-0.0085 in
Pistons and Pins
Piston - Piston Diameter92.971-93.005 mm3.6603-3.6616 in
Piston - Piston Pin Bore Diameter23.502-23.508 mm0.9259-0.9262 in
Piston - Piston to Bore Clearance0.015-0.035 mm0.0006-0.0014 in
Pin - Piston Pin Clearance to Connecting Rod Bore0.001-0.018 mm0.0004-0.0007 in
Pin - Piston Pin Clearance to Piston Pin Bore0.003-0.012 mm0.00012-0.0005 in
Pin - Piston Pin Diameter23.496-23.499 mm0.9257-0.9258 in
Valve System
Valves - Valve Face Runout0.038 mm0.0015 in
Valves - Valve Seat Runout0.05 mm0.002 in
Valves - Valve Stem-to-Guide Clearance - Exhaust0.0375-0.0775 mm0.0015-0.0030 in
Valves - Valve Stem-to-Guide Clearance - Intake0.030-0.065 mm0.0011-0.0025 in
Valve Springs - Valve Spring Load - Closed211.4-233.4 N @ 35 mm47.5-52.5 lb @ 1.701 in
Valve Springs - Valve Spring Load - Open579-631 N @ 24.5 mm130-142 lb @ 1.260 in

Engine Mechanical Specifications

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